White material injection molding device for lens production
By using the combination of the blanking funnel box, motor, rotating rod, sponge sleeve and discharge mechanism in the white material injection molding device for lens production, the rapid drying and cutting of the white material particles is achieved, and the sponge block and water absorption line are solved. The problem of post-moisture affecting water absorption effect improves lens production efficiency and yield.
Patent Information
- Application Number
- CN202421198054.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the existing white material injection molding device for lens production, the sponge block and water absorption line are wet after absorbing water, resulting in a decrease in water absorption effect, affecting the yield rate of lens processing, and at the same time, the discharge speed is slow, affecting production efficiency.
A white material injection molding device for lens production was designed, and the mutual cooperation of the cutting funnel box, motor, rotating rod, sponge sleeve and discharge mechanism was used to achieve rapid drying and cutting of the white material particles, avoid blockage, and improve production. efficiency. At the same time, through the fitting of the insertion hole, installation frame and installation box, it is convenient to quickly replace the sponge sleeve, avoiding excessive water absorption and affecting the drying effect.
Through rapid drying and unloading, the lens production efficiency is improved, the difficulty and time of replacing the sponge sleeve is reduced, and the yield rate of lens processing is improved.
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Figure CN222431417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens production equipment, in particular to a white material injection molding device for lens production. Background Art
[0002] In the field of cameras, plastics can be divided into two categories, commonly known as white materials and black materials. White materials are mainly used for various optical lenses, and black materials refer to various lens accessory materials other than lenses, such as plastic pressure rings, plastic lens barrels, bases, brackets, etc. White materials are mainly materials with good light transmittance, generally PC materials are used. During production, lenses are processed and formed by injection molding machines. Injection molding machines are also known as injection molding machines or injection machines. They can use plastic molding molds to make lenses of various shapes from white materials used for lens production. The following problems exist in the existing technology:
[0003] Chinese patent document CN114516140B discloses a white material injection molding device for lens production, which belongs to the field of injection molding. When in use, this solution introduces the raw material into the injection molding barrel through a feed hopper, and then melts it by heating the melting component, and stirs and conveys the raw material through an efficient energy-saving rod, and absorbs the melting component while conveying, and after the absorption reaches the same temperature as the injection molding barrel, a high-temperature layer is formed with the melting component, thereby making the raw material melting more efficient and effectively saving energy, thereby achieving energy saving while achieving rapid molding, and after the raw material passes through a bubble elimination mechanism, the water content in the raw material is reduced by the bubble elimination mechanism, so that the raw material is relatively dry after entering the injection molding barrel, thereby accelerating the melting efficiency of the raw material in the injection molding barrel, further improving the molding effect, and making the product yield after processing and molding higher, reducing additional economic losses.
[0004] Although the bubble elimination mechanism can be used to absorb moisture from the white material before processing in the above-mentioned document, the multiple evenly distributed diversion channels opened on the upper end of the sponge block included in the bubble elimination mechanism have small apertures, and the white material can only rely on its own gravity to pass through the diversion channels for feeding, resulting in a slow feeding speed, which affects the lens production efficiency. At the same time, after the sponge block and water absorption lines and other water absorption structures absorb the moisture of the material, they themselves will become wet, and the entire sponge block is still located in the inner cavity of the connecting block. Therefore, it is not convenient to know the water absorption of the sponge block, nor is it convenient to replace it in time, which leads to a reduction in the water absorption effect of the sponge block and the water absorption line on the white material, which still affects the yield rate of lens processing. Utility Model Content
[0005] The utility model provides a white material injection molding device for lens production to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A white material injection molding device for lens production comprises a fixed base, a material pressing mechanism is fixedly installed on the top rear side of the fixed base, a material discharging mechanism is arranged on the top of the material pressing mechanism, a water absorbing mechanism is arranged on the top of the material discharging mechanism, a material discharge funnel box is fixedly connected to the top of the water absorbing mechanism, the material pressing mechanism comprises a material feeding box, the material feeding box is fixedly installed on the top rear side of the fixed base, an injection molding barrel is fixedly connected to the front side of the material feeding box, three melting components are arranged on the outer wall of the injection molding barrel, a material discharge hole is opened on the top of the material feeding box, the material discharge hole is connected with the inner cavity of the injection molding barrel, a driving motor is fixedly installed on the rear side of the material feeding box, an injection molding screw is fixedly installed on the output shaft of the driving motor, and the injection molding screw passes through the material feeding box to the inner cavity of the injection molding barrel.
[0008] A further improvement of the technical solution of the utility model lies in that: a drying box is fixedly installed on the front side of the material discharge funnel box, two exhaust fans are fixedly installed on the bottom of the inner wall of the drying box, heating resistor rods are fixedly connected to the front ends of the left and right sides of the inner wall of the drying box, a dustproof net is fixedly installed on the rear side of the inner circle of the drying box, a top cover is fixedly installed on the top of the material discharge funnel box, a white material injection port is fixedly connected at the top center of the top cover, and an air outlet is fixedly connected to the rear side of the top of the top cover.
[0009] A further improvement of the technical solution of the utility model lies in that: the water absorption mechanism includes a water absorption fixing ring, the inner cavity of the water absorption fixing ring is interconnected with the inner cavity of the discharge funnel box, insertion holes are opened on the left and right sides of the rear end of the water absorption fixing ring, a guide funnel is fixedly installed on the top of the inner ring of the water absorption fixing ring, and a mounting frame is fixedly installed on the rear side of the water absorption fixing ring, the two insertion holes are both located on the inner side of the mounting frame, the outer wall of the mounting frame is clamped with a mounting box, motors are fixedly installed on the left and right sides of the rear end of the inner wall of the mounting box, the output shafts of the two motors are fixedly installed with rotating rods, the outer walls of the two rotating rods are fixedly installed with sponge covers, and the two sponge covers respectively pass through the two insertion holes to the inner cavity of the water absorption fixing ring.
[0010] The further improvement of the technical solution of the utility model is that the discharging mechanism comprises a feeding annular cylinder, the top of the inner cavity of the feeding annular cylinder is fixedly connected with the inner cavity bottom of the water absorption fixing ring, the bottom of the inner cavity of the feeding annular cylinder is fixedly connected with the feeding box opened at the top of the feeding box, the front side of the inner ring of the feeding annular cylinder is fixedly installed with a connecting rod, the rear end of the connecting rod is fixedly installed with a changing drive box, the top of the changing drive box is fixedly installed with a guide triangular top, the rear side of the feeding annular cylinder is fixedly installed with a feeding motor, the output shaft of the feeding motor passes through the inner cavity of the changing drive box and is fixedly installed with a bevel gear 1, the bottom of the inner wall of the changing drive box is movably installed with a bevel gear 2, the bevel gear 1 is meshed with the bevel gear 2, the bottom end of the bevel gear 1 passes through the bottom of the changing drive box and is fixedly installed with a feeding screw rod, and the feeding screw rod extends to the inner cavity of the feeding hole.
[0011] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0012] 1. The utility model provides a white material injection molding device for lens production. Through the cooperation of a feeding hopper box, a motor, a rotating rod, a sponge sleeve, and a discharge mechanism, the white material particles before melting can enter the fast drying stage, while avoiding blockage, and quickly feeding the material, thereby improving the lens production efficiency.
[0013] 2. The utility model provides a white material injection molding device for lens production. Through the mutual cooperation of the insertion hole, the mounting frame and the mounting box, the motor, the rotating rod and the sponge cover installed in the mounting box can be directly removed along with the disassembly of the mounting box, so as to facilitate and quickly replace them, and avoid the sponge cover absorbing too much water affecting the drying effect of the white material particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an overall schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the material pressing mechanism of the utility model structure;
[0016] Figure 3 It is a cross-sectional schematic diagram of a drying box of the utility model structure;
[0017] Figure 4 This is a disassembled schematic diagram of the water absorption mechanism of the utility model structure;
[0018] Figure 5 It is a cross-sectional schematic diagram of the material unloading annular cylinder of the utility model structure.
[0019] In the figure: 1. fixed base; 2. pressing mechanism; 21. feeding box; 22. injection barrel; 23. melting assembly; 24. driving motor; 25. injection screw; 26. unloading hole; 3. unloading funnel box; 31. top cover; 32. white material injection port; 33. air outlet; 34. drying box; 341. exhaust fan; 342. heating resistor rod; 343. dust net; 4. water absorption mechanism; 41. water absorption fixing ring; 42. guide funnel; 43. insertion hole; 44. installation frame; 45. installation box; 46. motor; 47. rotating rod; 48. sponge cover; 5. discharging mechanism; 51. unloading annular cylinder; 52. connecting rod; 53. direction changing drive box; 54. guide triangle top; 55. unloading motor; 56. bevel gear one; 57. bevel gear two; 58. unloading spiral rod. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1 , Figure 2 As shown, the utility model provides a white material injection molding device for lens production, comprising a fixed base 1, a material pressing mechanism 2 is fixedly installed on the top rear side of the fixed base 1, a material pressing mechanism 2 is provided on the top of the material pressing mechanism 2, a material discharging mechanism 5 is provided on the top of the material discharging mechanism 5, a water absorbing mechanism 4 is provided on the top of the water absorbing mechanism 4, a material discharge funnel box 3 is fixedly connected to the top of the water absorbing mechanism 4, the material pressing mechanism 2 comprises a material feeding box 21, the material feeding box 21 is fixedly installed on the top rear side of the fixed base 1, an injection molding barrel 22 is fixedly connected to the front side of the material feeding box 21, three melting components 23 are provided on the outer wall of the injection molding barrel 22, a material discharge hole 26 is opened on the top of the material feeding box 21, the material discharge hole 26 is connected with the inner cavity of the injection molding barrel 22, a driving motor 24 is fixedly installed on the rear side of the material feeding box 21, an injection molding screw 25 is fixedly installed on the output shaft of the driving motor 24, and the injection molding screw 25 passes through the material feeding box 21 to the inner cavity of the injection molding barrel 22;
[0022] After drying, the white material particles entering the discharge hole 26 will fall into the inner cavity of the injection barrel 22 inserted into the inner cavity of the feed box 21. Finally, by starting the drive motor 24 to drive the injection screw 25 to rotate, the dried white material particles can be transported forward. After being heated and melted by the three melting components 23, injection molding can be carried out.
[0023] like Figure 3 , Figure 4As shown, a drying box 34 is fixedly installed on the front side of the unloading funnel box 3, two exhaust fans 341 are fixedly installed on the bottom of the inner wall of the drying box 34, heating resistor rods 342 are fixedly connected to the front ends of the left and right sides of the inner wall of the drying box 34, and a dustproof net 343 is fixedly installed on the rear side of the inner circle of the drying box 34. A top cover 31 is fixedly installed on the top of the unloading funnel box 3, a white material injection port 32 is fixedly connected at the top center of the top cover 31, and an air outlet 33 is fixedly connected to the rear side of the top of the top cover 31. The water absorption mechanism 4 includes a water absorption fixing ring 41, and the inner cavity of the water absorption fixing ring 41 is connected to the inner cavity of the unloading funnel box 3. Insertion holes 43 are provided on both sides of the rear end of the fixing ring 41, a guide funnel 42 is fixedly installed on the top of the inner ring of the water absorption fixing ring 41, and a mounting frame 44 is fixedly installed on the rear side of the water absorption fixing ring 41. The two insertion holes 43 are both located on the inner side of the mounting frame 44, and a mounting box 45 is clamped on the outer wall of the mounting frame 44. Motors 46 are fixedly installed on both sides of the rear end of the inner wall of the mounting box 45, and rotating rods 47 are fixedly installed on the output shafts of the two motors 46. Sponge sleeves 48 are fixedly installed on the outer walls of the two rotating rods 47, and the two sponge sleeves 48 respectively penetrate the two insertion holes 43 to the inner cavity of the water absorption fixing ring 41;
[0024] The white material particles used for lens production are uniformly injected into the inner cavity of the discharge funnel box 3 from the white material injection port 32. During the falling process, the heating resistor rod 342 in the inner cavity of the drying box 34 is started to generate heat, and the heated hot air is blown to the falling white material particles through two exhaust fans 341, so as to perform preliminary drying. The blown gas will be discharged through the air outlet 33, and the drawn gas will be filtered through the dustproof net 343 to prevent dust from being blown in. The preliminarily dried white material particles can enter through the guide funnel 42 and fall between the two sponge sleeves 48. The two motors 46 in the inner cavity of the installation box 45 can drive the output shafts of the two motors 46 Rotate in the opposite direction to quickly clamp the white material particles and then discharge them downward to further absorb the moisture in the particles. When the sponge sleeve 48 needs to be replaced, remove the five-corner bolts on the left and right sides of the mounting box 45, and pull the entire mounting box 45, the two motors 46 and the two sponge sleeves 48 to the rear side, so that they are separated from the water absorption fixing ring 41 after passing through the insertion hole 43. During installation, align the two sponge sleeves 48 with the two insertion holes 43 and insert them until the mounting box 45 is stuck on the outer wall of the mounting frame 44, and then align the five-corner bolts with the holes on the left and right sides of the mounting box 45 and the left and right sides of the mounting frame 44, insert them and tighten them to fix them.
[0025] like Figure 5As shown, the discharge mechanism 5 includes a feeding annular cylinder 51, the top of the inner cavity of the feeding annular cylinder 51 is connected to the bottom of the inner cavity of the water absorption fixed ring 41 through a fixed connection, the bottom of the inner cavity of the feeding annular cylinder 51 is connected to the feeding box 21 opened at the top of the feeding box 21 through a fixed connection, a connecting rod 52 is fixedly installed on the front side of the inner ring of the feeding annular cylinder 51, a direction-changing driving box 53 is fixedly installed at the rear end of the connecting rod 52, and a guide triangular top 54 is fixedly installed on the top of the direction-changing driving box 53. A feeding motor 55 is fixedly installed on the rear side of the feeding annular cylinder 51, and the output shaft of the feeding motor 55 passes through the inner cavity of the direction-changing drive box 53 and is fixedly installed with a bevel gear 1 56, and a bevel gear 2 57 is movably installed on the bottom of the inner wall of the direction-changing drive box 53, and the bevel gear 1 56 is meshed with the bevel gear 2 57, and the bottom end of the bevel gear 1 56 passes through the bottom of the direction-changing drive box 53 and is fixedly installed with a feeding screw rod 58, and the feeding screw rod 58 extends to the inner cavity of the feeding hole 26;
[0026] After double drying, the white material particles can enter the inner cavity of the unloading annular cylinder 51, and are prevented from accumulating on the top of the reversing drive box 53 by using the guide triangular top 54. Then, by starting the unloading motor 55, the bevel gear 1 56 in the inner cavity of the reversing drive box 53 can be driven to rotate. The bevel gear 1 56 is engaged with the bevel gear 2 57 to rotate the unloading spiral rod 58, and the white material particles entering the inner cavity of the unloading annular cylinder 51 are quickly discharged into the unloading hole 26 to prevent blockage.
[0027] The working principle of the white material injection molding device for lens production is described in detail below.
[0028] like Figure 1-5As shown, the white material particles used for lens production are uniformly injected into the inner cavity of the discharge funnel box 3 from the white material injection port 32. During the falling process, the heating resistor rod 342 in the inner cavity of the drying box 34 is started to generate heat, and the heated hot air is blown to the falling white material particles through two exhaust fans 341, thereby performing preliminary drying. The blown gas will be discharged through the air outlet 33, and the drawn gas will be filtered through the dustproof net 343 to prevent dust from being blown in. The preliminarily dried white material particles can pass through the guide funnel 42 and enter between the two sponge sleeves 48. The two motors 46 in the inner cavity of the mounting box 45 can drive the output shafts of the two motors 46 to rotate in opposite directions, thereby quickly clamping the white material particles and then discharging them downward, further absorbing the moisture in the particles. When the sponge sleeve 48 needs to be replaced, the five-angle bolts on the left and right sides of the mounting box 45 are removed, and the entire mounting box 45, the two motors 46 and the two sponge sleeves 48 are pulled out to the rear side, thereby inserting After the hole 43 is opened, the water-absorbing fixing ring 41 is separated. During installation, the two sponge sleeves 48 are aligned with the two insertion holes 43 and inserted until the installation box 45 is stuck on the outer wall of the installation frame 44. Then the five-point bolts are aligned with the left and right sides of the installation box 45 and the holes on the left and right sides of the installation frame 44, and inserted and tightened to fix. The white material particles after double drying can enter the inner cavity of the blanking annular cylinder 51, and the guide triangular top 54 is used to prevent accumulation on the top of the reversing drive box 53. Then, by starting the blanking motor 55, the bevel gear 1 56 of the inner cavity of the reversing drive box 53 can be driven to rotate. The bevel gear 1 56 cooperates with the meshing of the bevel gear 2 57 to make the blanking screw rod 58 rotate, and the white material particles entering the inner cavity of the blanking annular cylinder 51 are quickly discharged into the blanking hole 26 and fall into the inner cavity of the injection molding barrel 22 inserted into the inner cavity of the feed box 21. Finally, by starting the drive motor 24 to drive the injection molding screw 25 to rotate, the dried white material particles can be transported forward. After being heated and melted by the three melting components 23, injection molding can be carried out.
[0029] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A white material injection molding device for lens production, comprising a fixed base (1), characterized in that: A material pressing mechanism (2) is fixedly mounted on the top rear side of the fixed base (1); a material discharging mechanism (5) is arranged on the top of the material pressing mechanism (2); a water absorbing mechanism (4) is arranged on the top of the material discharging mechanism (5); a material discharge hopper box (3) is fixedly connected to the top of the water absorbing mechanism (4); the material pressing mechanism (2) comprises a material delivery box (21); the material delivery box (21) is fixedly mounted on the top rear side of the fixed base (1); and an injection molding machine is fixedly connected to the front side of the material delivery box (21). The outer wall of the injection molding barrel (22) is provided with three melting components (23); the top of the feed box (21) is provided with a discharge hole (26); the discharge hole (26) is communicated with the inner cavity of the injection molding barrel (22); a driving motor (24) is fixedly installed on the rear side of the feed box (21); an injection molding screw (25) is fixedly installed on the output shaft of the driving motor (24); and the injection molding screw (25) passes through the feed box (21) to the inner cavity of the injection molding barrel (22).
2. A white material injection molding device for lens production according to claim 1, characterized in that: A drying box (34) is fixedly installed on the front side of the material discharge funnel box (3), two exhaust fans (341) are fixedly installed on the bottom of the inner wall of the drying box (34), heating resistor rods (342) are fixedly connected to the front ends of the left and right sides of the inner wall of the drying box (34), a dustproof net (343) is fixedly installed on the rear side of the inner circle of the drying box (34), a top cover (31) is fixedly installed on the top of the material discharge funnel box (3), a white material injection port (32) is fixedly connected at the center of the top circle of the top cover (31), and an air outlet (33) is fixedly connected to the rear side of the top of the top cover (31).
3. A white material injection molding device for lens production according to claim 1, characterized in that: The water absorption mechanism (4) comprises a water absorption fixing ring (41), the inner cavity of the water absorption fixing ring (41) and the inner cavity of the unloading funnel box (3) are mutually connected, the left and right sides of the rear end of the water absorption fixing ring (41) are provided with insertion holes (43), the top of the inner ring of the water absorption fixing ring (41) is fixedly installed with a guide funnel (42), the rear side of the water absorption fixing ring (41) is fixedly installed with a mounting frame (44), and the two insertion holes (43) are located at the mounting The inner side of the frame (44) is provided with a mounting box (45) which is clamped on the outer wall of the mounting frame (44). Motors (46) are fixedly mounted on the left and right sides of the rear end of the inner wall of the mounting box (45). Rotating rods (47) are fixedly mounted on the output shafts of the two motors (46). Sponge sleeves (48) are fixedly mounted on the outer walls of the two rotating rods (47). The two sponge sleeves (48) respectively penetrate the two insertion holes (43) to the inner cavity of the water absorption fixing ring (41).
4. A white material injection molding device for lens production according to claim 1, characterized in that: The discharge mechanism (5) comprises a feeding annular cylinder (51), the top of the inner cavity of the feeding annular cylinder (51) is connected to the bottom of the inner cavity of the water absorption fixed ring (41) through a fixed connection, the bottom of the inner cavity of the feeding annular cylinder (51) is connected to the feeding box (21) opened at the top of the feeding box (21) through a fixed connection, a connecting rod (52) is fixedly installed on the front side of the inner ring of the feeding annular cylinder (51), a direction-changing driving box (53) is fixedly installed on the rear end of the connecting rod (52), a guiding triangular top (54) is fixedly installed on the top of the direction-changing driving box (53), and the A material unloading motor (55) is fixedly installed on the rear side of the material unloading annular cylinder (51), the output shaft of the material unloading motor (55) penetrates into the inner cavity of the direction-changing drive box (53) and is fixedly installed with a bevel gear 1 (56), a bevel gear 2 (57) is movably installed on the bottom of the inner wall of the direction-changing drive box (53), the bevel gear 1 (56) is meshed with the bevel gear 2 (57), the bottom end of the bevel gear 1 (56) penetrates into the bottom of the direction-changing drive box (53) and is fixedly installed with a material unloading screw rod (58), and the material unloading screw rod (58) extends to the inner cavity of the material unloading hole (26).
Citation Information
Patent Citations
A white material injection molding device for lens production
CN114516140B