Ultrasonic water gap separating device

Abstract

The utility model relates to the field of plastic product processing, and discloses an ultrasonic water gap separating device which comprises a working table, an ultrasonic water gap separating device body is fixedly installed at the edge of the top of the working table, and a placing table used for placing a workpiece is fixedly arranged at the top of the working table and corresponds to the position under the ultrasonic water gap separating device body. A workpiece is arranged at the top of the containing table, a plastic product is arranged on the workpiece, through grooves penetrating from the top of the workbench to the bottom of the workbench are formed in the positions, corresponding to the two sides of the containing table, of the top of the workbench, and an air cylinder is arranged at the bottom of the workbench. Dust and chippings on the plastic products are sucked away through the dust suction device, the quality of the plastic products during delivery is effectively guaranteed, the manual cleaning cost is reduced, meanwhile, the inclined plate prevents the plastic products from falling to the top of the dust suction device and needing to be manually cleaned, and the operation efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of plastic product processing, in particular to an ultrasonic water outlet separation device. Background Art

[0002] The ultrasonic nozzle separation device is an efficient equipment used in the field of plastic injection molding. It is used to solve the problem that traditional manual or other mechanical methods cannot accurately and quickly remove the molded product and the gate (sprue). During the injection molding process, plastic materials are injected into the mold to form a product of a specific shape, and at the same time, a gate connecting the product and the mold is formed. This part needs to be removed after the product is formed. Traditional removal methods include manual shearing, grinding or the use of chemical solvents. These methods are not only inefficient and costly, but may also cause damage to the product or environmental pollution. The ultrasonic nozzle separation device uses high-frequency ultrasonic vibrations to quickly soften the nozzle material through local heating and molecular chain excitation, so that it can be broken from the product body without damage in a very short time, thereby realizing an efficient, accurate and environmentally friendly nozzle removal process. A large amount of dust and debris will be generated during the ultrasonic nozzle separation process. The dust attached to the surface of the product needs to be manually cleaned, and it will affect the quality of the product when it leaves the factory. For this reason, we propose an ultrasonic nozzle separation device. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides an ultrasonic water outlet separation device to solve the above-mentioned problems.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic nozzle separation device, comprising a workbench, an ultrasonic nozzle separation device is fixedly installed at the top edge of the workbench, a placement table for placing workpieces is fixedly arranged at the top of the workbench corresponding to the ultrasonic nozzle separation device directly below, a workpiece is arranged on the top of the placement table, a plastic product is arranged on the workpiece, through grooves are opened from the top of the workbench to the bottom at both sides of the top of the workbench corresponding to the placement table, a cylinder is arranged at the bottom of the workbench, and also includes:

[0007] The dust and debris cleaning assembly is installed at the bottom of the workbench and is used to clean the workpiece after ultrasonic processing.

[0008] The collecting component is installed at the bottom of the workbench and is used to collect the workpieces after cleaning.

[0009] Preferably, a collecting box is fixedly provided at the bottom of the workbench corresponding to the two groups of through grooves, and inner grooves are provided on the inner walls on both sides of the collecting box.

[0010] Preferably, the dust and debris cleaning assembly includes a dust suction device, a sliding block, a blocking plate and holes. The dust suction device is slidably connected to the collection box. The piston rod on the cylinder extends into the collection box and is fixedly connected to one side of the dust suction device. Sliding blocks are fixedly connected to both ends of the dust suction device. A blocking plate is fixedly installed on the bottom of the dust suction device, and a plurality of groups of holes equidistantly distributed are provided on the blocking plate.

[0011] Preferably, the two groups of sliding blocks are respectively slidably engaged in the two groups of inner grooves.

[0012] Preferably, a sloping plate which is cut into an inclined shape as an integral whole is fixedly provided on the top of the vacuum cleaner, and the sloping plate is the same length as the vacuum cleaner.

[0013] Preferably, the collecting assembly comprises a plastic product collecting box and a material taking port, the bottom inner wall of the collecting box is fixedly provided with a plastic product collecting box extending downward, and a material taking port for taking materials is provided on one side of the plastic product collecting box extending out of the collecting box.

[0014] Preferably, the diameter of the plastic product on the workpiece is larger than the diameter of the hole.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an ultrasonic water outlet separation device, which has the following beneficial effects:

[0017] 1. The ultrasonic nozzle separation device removes dust and debris on plastic products through vacuuming equipment, effectively ensuring the quality of plastic products before leaving the factory and reducing the expense and cost of manual cleaning. At the same time, the inclined plate prevents the plastic products from falling to the top of the vacuuming equipment and requiring manual cleaning, thereby improving the efficiency of the operation.

[0018] 2. The ultrasonic water outlet separation device has a hole whose diameter is smaller than that of the plastic products to be shaken off, so that the plastic products can be adsorbed on the bottom of the blocking plate by the vacuum device without entering the vacuum device. The plastic products can be well brought into the plastic product collection box for collection, thereby improving the operating efficiency of the plastic product collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the collection box of the utility model;

[0020] Figure 2 This is a schematic diagram of the through slot of the utility model;

[0021] Figure 3 This is a cross-sectional schematic diagram of the collection box of the utility model;

[0022] Figure 4 It is a schematic diagram of the hole of the utility model.

[0023] In the figure: 1. workbench; 2. ultrasonic nozzle separation device; 3. placement table; 4. workpiece; 5. through groove; 6. cylinder; 7. collection box; 8. inner groove; 9. dust collection equipment; 10. sliding block; 11. inclined plate; 12. blocking plate; 13. hole; 14. plastic product collection box; 15. material taking port. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 , an ultrasonic nozzle separation device, comprising a workbench 1, an ultrasonic nozzle separation device 2 is fixedly installed at the top edge of the workbench 1, a placement table 3 for placing a workpiece is fixedly arranged on the top of the workbench 1 corresponding to the ultrasonic nozzle separation device 2, and a workpiece 4 is arranged on the top of the placement table 3, and a plastic product is arranged on the workpiece 4. First, the workpiece is placed on the top of the placement table 3, and then the ultrasonic nozzle separation device 2 is started. The ultrasonic nozzle separation device 2 is transported downward to vibrate the plastic product on the workpiece 4 using the ultrasonic wave of the ultrasonic nozzle separation device 2 and then fall off the workpiece 4. The top of the workbench 1 corresponds to the two sides of the placement table 3. The through grooves 5 that run through from the top of the workbench 1 to the bottom are opened, and the bottom of the workbench 1 is provided with a cylinder 6, and also includes:

[0026] The dust and debris cleaning assembly is installed at the bottom of the workbench 1 and is used to clean the workpiece 4 after ultrasonic processing.

[0027] The collecting assembly is installed at the bottom of the workbench 1 and is used to collect the workpieces 4 after cleaning.

[0028] A collecting box 7 is fixedly provided at the bottom of the workbench 1 just below the two groups of through grooves 5. Inner grooves 8 are provided on the inner walls on both sides of the collecting box 7. The plastic products fall into the collecting box 7 through the two groups of through grooves 5 respectively, and then the dust collection device 9 and the cylinder 6 are started. The piston rod on the cylinder 6 pushes the dust collection device 9 to one side in the collecting box 7.

[0029] The dust and debris cleaning assembly includes a dust collection device 9, a sliding block 10, a blocking plate 12 and a hole 13. The dust collection device 9 is slidably connected in the collection box 7. The piston rod on the cylinder 6 extends into the collection box 7 and is fixedly connected to one side of the dust collection device 9. The sliding blocks 10 are fixedly connected to both ends of the dust collection device 9. A blocking plate 12 is fixedly installed at the bottom of the dust collection device 9. The blocking plate 12 is provided with a plurality of groups of holes 13 distributed at equal intervals. The diameter of the holes 13 is set smaller than that of the plastic products that are shaken off, so that the plastic products can be adsorbed on the bottom of the blocking plate 12 by the dust collection device 9 without entering the dust collection device 9, and the plastic products can be well brought into the plastic product collection box 14 for collection, thereby improving the working efficiency when collecting plastic products.

[0030] The two groups of sliding blocks 10 are respectively slidably engaged in the two groups of inner grooves 8 , and the dust collecting device 9 slides in the inner grooves 8 through the two groups of sliding blocks 10 .

[0031] The top of the dust collecting device 9 is fixedly provided with an inclined plate 11 which is cut into an inclined shape and has the same length as the dust collecting device 9. The inclined plate 11 prevents plastic products from falling on the top of the dust collecting device 9 and needing to be manually removed.

[0032] The collecting assembly includes a plastic product collecting box 14 and a material taking port 15. The bottom inner wall of the collecting box 7 is fixedly provided with a plastic product collecting box 14 extending downward. The side of the plastic product collecting box 14 extending out of the collecting box 7 is provided with a material taking port 15 for taking materials. When the vacuum cleaner 9 slides to the top of the plastic product collecting box 14, the vacuum cleaner 9 is closed, and the plastic products fall to the bottom inner wall of the plastic product collecting box 14 by gravity and are taken out through the material taking port 15.

[0033] The diameter of the plastic product on the workpiece 4 is larger than the diameter of the hole 13 , and the vacuum cleaner 9 uses suction to remove dust and debris from the plastic product. Since the diameter of the plastic product is larger than the diameter of the hole 13 , the plastic product is tightly adsorbed to the bottom of the blocking plate 12 by the suction of the vacuum cleaner 9 .

[0034] Working principle: first, place the workpiece on the top of the placing table 3, then start the ultrasonic nozzle separation device 2, the ultrasonic nozzle separation device 2 is transported downward, and the ultrasonic wave of the ultrasonic nozzle separation device 2 is used to vibrate the plastic products on the workpiece 4 and remove them from the workpiece 4. The plastic products fall into the collection box 7 through two groups of through grooves 5 respectively, and then the dust collection device 9 and the cylinder 6 are started. The piston rod on the cylinder 6 pushes the dust collection device 9 to one side in the collection box 7. The dust collection device 9 slides in the inner groove 8 through two groups of sliding blocks 10, and the inclined plate 11 To prevent the plastic products from falling on the top of the vacuum device 9, they need to be manually removed. The vacuum device 9 uses suction to remove dust and debris on the plastic products. Since the diameter of the plastic products is larger than the diameter of the hole 13, the plastic products are tightly adsorbed on the bottom of the blocking plate 12 by the suction of the vacuum device 9. When the vacuum device 9 slides to the top of the plastic product collection box 14, the vacuum device 9 is closed, and the plastic products fall to the bottom inner wall of the plastic product collection box 14 by gravity and are taken out through the material taking port 15.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic nozzle separation device, comprising a workbench (1), an ultrasonic nozzle separation device (2) is fixedly installed at the top edge of the workbench (1), a placement table (3) for placing a workpiece is fixedly arranged at the top of the workbench (1) corresponding to the ultrasonic nozzle separation device (2) directly below, a workpiece (4) is arranged on the top of the placement table (3), and a plastic product is arranged on the workpiece (4), characterized in that: The top of the workbench (1) is provided with through grooves (5) extending from the top of the workbench (1) to the bottom at positions on both sides of the placement table (3), and a cylinder (6) is provided at the bottom of the workbench (1). The workbench (1) also includes: A dust and debris cleaning assembly is installed at the bottom of the workbench (1) and is used to clean the workpiece (4) after ultrasonic processing. A collecting assembly is installed at the bottom of the workbench (1) and is used to collect the cleaned workpieces (4).

2. The ultrasonic nozzle separation device according to claim 1, characterized in that: A collecting box (7) is fixedly arranged at the bottom of the workbench (1) corresponding to the two groups of through grooves (5), and inner grooves (8) are provided on the inner walls on both sides of the collecting box (7).

3. The ultrasonic nozzle separation device according to claim 2, characterized in that: The dust and debris cleaning assembly comprises a dust collecting device (9), a sliding block (10), a blocking plate (12) and holes (13); the dust collecting device (9) is slidably connected in the collecting box (7); a piston rod on the cylinder (6) extends into the collecting box (7) and is fixedly connected to one side of the dust collecting device (9); sliding blocks (10) are fixedly connected to both ends of the dust collecting device (9); a blocking plate (12) is fixedly installed at the bottom of the dust collecting device (9); and a plurality of groups of holes (13) are provided on the blocking plate (12) which are equidistantly distributed.

4. The ultrasonic nozzle separation device according to claim 3, characterized in that: The two groups of sliding blocks (10) are respectively slidably engaged in the two groups of inner grooves (8).

5. The ultrasonic nozzle separation device according to claim 3, characterized in that: The top of the dust collecting device (9) is fixedly provided with an inclined plate (11) which is cut into an inclined shape in an integrated manner, and the inclined plate (11) is the same length as the dust collecting device (9).

6. The ultrasonic nozzle separation device according to claim 3, characterized in that: The collecting assembly comprises a plastic product collecting box (14) and a material taking port (15); the bottom inner wall of the collecting box (7) is fixedly provided with a plastic product collecting box (14) extending downward; and a material taking port (15) for taking materials is provided on one side of the plastic product collecting box (14) extending out of the collecting box (7).

7. The ultrasonic nozzle separation device according to claim 3, characterized in that: The diameter of the plastic product on the workpiece (4) is greater than the diameter of the hole (13).

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