Split type steel roller structure

By designing a split steel roller structure, including an independently replaceable printing layer and a stable installation of toothed slot system, the problem of overall replacement of steel rollers in the prior art is solved, and the replacement cost savings and practical device are achieved Sex improvement.

CN222431606UActive Publication Date: 2025-02-07CHANGZHOU WUJIN GUANGYU EMBOSSING ROLLER MACHINERY
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Patent Information

Application Number
CN202420951339.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the existing EVA photovoltaic film forming equipment, the steel rollers are usually integrated, which causes the overall replacement when the printing on the steel rollers is damaged, which increases the processing cost.

Method used

A split steel roller structure is designed, including a press roller, a printing layer and a mounting shaft. The printing layer can be replaced independently. Through the cooperation of the clamp teeth and the clamp slot, the printing layer is guided and installed stably during installation.

Benefits of technology

It is realized that when a certain printing of the steel roller is damaged, the corresponding printing layer is only needed to be replaced without the need to replace the steel roller as a whole, which reduces the replacement cost of the device and improves the practicality of the device.

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    Figure CN222431606U_ABST
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Abstract

The utility model discloses a split type steel roller structure, and belongs to the technical field of EVA photovoltaic adhesive films. The device mainly comprises a compression roller which comprises a roller body; the printing layer comprises a first connecting block and a second connecting block, arc-shaped mounting cavities are formed in the first connecting block and the second connecting block, and the diameter of the mounting cavities is the same as that of the roller body; fixing plates are arranged on one side of the mounting shaft, and the roller body and the printing layer are clamped between the two sets of fixing plates. According to the split type steel roller structure, the split type pressing roller is arranged, so that when a print on a print layer at a certain position of the pressing roller is abraded or damaged, only the corresponding print layer needs to be replaced, the whole pressing roller does not need to be replaced, the replacement cost of the device is reduced, the device can be flexibly adjusted and changed according to requirements, and the practicability is high. Therefore, different printing patterns and design requirements are met, and the effects that only the damaged part needs to be replaced when the steel roller is damaged and the cost is saved are achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of EVA photovoltaic adhesive films, and specifically to a split steel roller structure. Background Art

[0002] EVA photovoltaic film is a material used in the manufacturing process of solar panels. EVA is the abbreviation of ethylene vinyl acetate copolymer, which has excellent transparency, weather resistance and bonding properties. EVA photovoltaic film is used to improve the light absorption efficiency of solar panels and the stability of battery modules. At present, film machines are often used to install EVA photovoltaic film on solar panels.

[0003] For example, the utility model patent with publication number CN205685622U specifically discloses an EVA film molding device for photovoltaic modules and the EVA film produced therefrom. The device can better control the edge thickness and edge shrinkage rate of the EVA film produced therefrom. While molding the EVA film, the logo representing the specification characteristics of the EVA film can be pressed on the surface of the EVA film, which is convenient for distinguishing between the EVA film material turnover intervals and avoiding the increase in production costs caused by using different edge pattern cutters.

[0004] However, in the above patent, the device prints the EVA film by setting up multiple sets of molding rubber rollers and molding steel rollers. However, most of these steel rollers are integrated, so that the printed pattern on them cannot be changed. When a certain printing on the steel roller is damaged by external force, the steel roller needs to be replaced as a whole, which increases the processing cost of the device. Therefore, it is necessary to provide a split steel roller structure to solve the above problem.

[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a split steel roller structure so that when the steel roller is damaged, only the damaged part needs to be replaced, thereby saving costs.

[0007] The technical solution adopted by the present application to solve its technical problems is: a split steel roller structure, including a pressure roller, the pressure roller includes a roller body; a printing layer, the printing layer includes a first connecting block and a second connecting block, the first connecting block and the second connecting block are provided with an arc-shaped installation cavity inside, the diameter of the installation cavity is the same as the diameter of the roller body; a mounting shaft, a fixed plate is provided on one side of the mounting shaft, and the roller body and the printing layer are clamped between two sets of fixed plates.

[0008] Furthermore, both ends of the roller body are provided with latching teeth, and positions on the mounting cavity corresponding to the latching teeth are provided with latching grooves, and the latching grooves are adapted to the latching teeth.

[0009] Furthermore, a convex block is provided on a side of the first connection block close to the roller body, and a concave block is provided on a side of the second connection block opposite to the first connection block, and the sizes of the convex block and the concave block are matched.

[0010] Furthermore, threaded holes are recessed inwardly at both ends of the roller body, and a screw rod is arranged on the fixing plate, and the screw rod is matched with the threaded hole.

[0011] Furthermore, a sponge pad is provided on one side of the fixing plate close to the roller body.

[0012] The beneficial effect of the present application is that a split steel roller structure provided by the present application, by setting a split pressure roller, makes it possible for when the printing on a certain printing layer of the pressure roller is worn or damaged, only the corresponding printing layer needs to be replaced, without replacing the entire pressure roller, thereby reducing the replacement cost of the device and increasing the practicality of the device.

[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0015] In the attached picture:

[0016] Figure 1 It is an overall schematic diagram of a split steel roller structure in this application;

[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the middle roller body;

[0018] Among them, the reference numerals in the figure are:

[0019] 1. Laminating machine; 11. Feed inlet; 12. Laminating mechanism; 2. Pressing roller; 21. Roller body; 22. Printing layer; 221. Mounting cavity; 222. Slot; 23. Threaded hole; 24. Gear; 3. First connecting block; 31. Protrusion; 4. Second connecting block; 41. Groove; 5. Sponge pad; 6. Mounting shaft; 61. Fixing plate; 62. Screw. DETAILED DESCRIPTION

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0021] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0022] like Figure 1 As shown, the present application provides a split steel roller structure, including a film laminating machine 1, which is arranged in a solar panel processing factory. A feed port 11 is arranged at one end of the film laminating machine 1, and the feed port 11 is used to receive the EVA film transported from the outside. At the same time, a pressure roller 2 is arranged at the feed port 11, and the pressure roller 2 is used to print the EVA film. At the same time, a film laminating mechanism 12 is arranged on the inner side of the film laminating machine 1, and the film laminating mechanism 12 is used to install the processed EVA film on the solar panel.

[0023] like Figure 2 As shown, the pressing roller 2 is made of metal material, and the pressing roller 2 is split, and each of its components can be disassembled and replaced separately, including a roller body 21 located in the center, and a printing layer 22 is arranged on both sides of the roller body 21, and the printing layer 22 is used for pressing and printing the EVA film, and an arc-shaped installation cavity 221 is arranged inside the printing layer 22, and the diameter of the installation cavity 221 is the same as the diameter of the roller body 21, and when two groups of printing layers 22 are installed on the roller body 21, the roller body 21 is located between the two groups of installation cavities 221;

[0024] Both ends of the roller body 21 are provided with latch teeth 24, and at the same time, a latch groove 222 is provided on the installation cavity 221 at a position corresponding to the latch teeth 24. The latch groove 222 is adapted to the latch teeth 24. When the printing layer 22 is installed, the latch grooves 222 at both ends of the printing layer 22 are installed on the latch teeth 24. The arrangement of the latch groove 222 and the latch teeth 24 guides the printing layer 22 during installation, thereby allowing the printing layer 22 to be installed at a suitable position.

[0025] At the same time, the printing layer 22 is divided into a first connecting block 3 and a second connecting block 4, wherein a protrusion 31 is arranged on the side of the first connecting block 3 close to the second connecting block 4, and a groove 41 is arranged on the side of the second connecting block 4 opposite to the first connecting block 3, and the size of the protrusion 31 is adapted to the size of the groove 41. When the first connecting block 3 and the second connecting block 4 are installed on the roller body 21, the protrusion 31 and the groove 41 are engaged with each other, and are firmly installed on the roller body 21 through the cooperation of the slot 222 and the tooth 24.

[0026] At the same time, threaded holes 23 are recessed inwardly at both ends of the roller body 21, and mounting shafts 6 are provided on both sides of the roller body 21. A fixing plate 61 is provided on one side of the mounting shaft 6, and a sponge pad 5 is fixedly provided on the fixing plate 61.

[0027] At the same time, a screw 62 is provided on the fixing plate 61, and the screw 62 is adapted to the threaded hole 23, and the rotation direction of the screw 62 and the threaded hole 23 is opposite to the rotation direction of the pressure roller 2. When the pressure roller 2 is assembled, the first connecting block 3 and the second connecting block 4 are firstly firmly installed on the roller body 21 through the cooperation of the protrusion 31 and the groove 41, the slot 222 and the tooth 24, and the installation shaft 6 is fixedly installed on both sides of the roller body 21 through the cooperation of the screw 62 and the threaded hole 23. At this time, the first connecting block 3 and the second connecting block 4 will be squeezed against each other by the two sets of fixing plates 61, and the friction between the two is increased by the sponge pad 5, so that the connection is more stable.

[0028] To sum up, by setting up a split pressing roller 2, the device makes it possible for only the corresponding printing layer 22 to be replaced when the printing on a certain printing layer 22 of the pressing roller 2 is worn or damaged, without replacing the entire pressing roller 2, thereby reducing the replacement cost of the device and increasing the practicality of the device.

[0029] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A split steel roller structure, comprising a pressure roller (2), characterized in that: The pressure roller (2) comprises: Roller body (21); A printing layer (22), the printing layer (22) comprising a first connecting block (3) and a second connecting block (4), wherein an arc-shaped installation cavity (221) is provided inside the first connecting block (3) and the second connecting block (4), and the diameter of the installation cavity (221) is the same as the diameter of the roller body (21); A mounting shaft (6), one side of which is provided with a fixing plate (61), and the roller body (21) and the printing layer (22) are clamped between two groups of the fixing plates (61); Both ends of the roller body (21) are provided with latch teeth (24); a latch groove (222) is provided on the mounting cavity (221) at a position corresponding to the latch teeth (24); the latch groove (222) is adapted to the latch teeth (24); and the first connecting block (3) and the second connecting block (4) are securely mounted on the roller body (21) through the matching of the latch groove (222) and the latch teeth (24).

2. A split steel roller structure according to claim 1, characterized in that: A convex block (31) is provided on a side of the first connecting block (3) close to the roller body (21), and a concave groove (41) is provided on a side of the second connecting block (4) opposite to the first connecting block (3), and the sizes of the convex block (31) and the concave groove (41) are adapted to each other.

3. A split steel roller structure according to claim 2, characterized in that: Both ends of the roller body (21) are inwardly recessed and provided with threaded holes (23), and a screw rod (62) is provided on the fixing plate (61), and the screw rod (62) is adapted to the threaded holes (23).

4. A split steel roller structure according to claim 3, characterized in that: A sponge pad (5) is provided on one side of the fixing plate (61) close to the roller body (21).

Citation Information

Patent Citations

  • EVA glued membrane former for photovoltaic module and EVA glued membrane of preparation thereof

    CN205685622U