Biomass fuel extrusion forming equipment
By designing a biomass fuel extrusion molding device including spiral blades and auxiliary molding mechanisms, the problem that existing equipment cannot be continuously processed and limited to fixed diameters is solved, and efficient continuous processing and treatment of multi-diameter biomass fuel are achieved.
Patent Information
- Application Number
- CN202421162645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing biomass fuel extrusion molding equipment cannot be fed continuously due to the movement of the punch rod back and forth, resulting in the inability to continuously process, which reduces the working efficiency. Moreover, due to the fixed outlet of the punch barrel, biomass fuel of other diameters cannot be extruded. , increasing work limitations.
A biomass fuel extrusion molding equipment is designed, using the cooperation of spiral blades and auxiliary molding mechanisms to drive the sliding rod through the movement of the telescopic end of the hydraulic cylinder, which drives the roller and gear system to rotate, and realizes continuous processing; at the same time, the auxiliary fixing mechanism is used to , including handles, gears and springs, to realize the processing of biomass fuels of different diameters.
The continuous processing of biomass fuel is achieved, which shortens processing time, improves working efficiency, and reduces work limitations. It can process biomass fuels of different diameters according to needs.
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Figure CN222431694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass fuel, in particular to a biomass fuel extrusion molding device. Background Art
[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.), which is mainly different from fossil fuels; under current national policies and environmental protection standards, direct combustion of biomass is a high-pollution fuel and is only used in large stoves in rural areas and is not allowed in cities.
[0003] For example, a biomass fuel extrusion molding device with the authorization announcement number "CN210453889U" only needs to use one motor to make two punches drive two punches to move back and forth in two punch barrels, thereby extruding the fuel. It has low cost and reduces failure points, and is suitable for large-scale promotion and use. However, this biomass fuel extrusion molding device uses two punches to drive two punches for extrusion molding. Since the punches move back and forth, they cannot feed all the time and cannot be processed continuously. It takes a long time to extrude all the biomass fuels, which reduces work efficiency. At the same time, since the discharge port of the punch barrel is fixed, when it is necessary to extrude biomass fuels of other diameters according to demand, the operator needs to switch to other compatible machines for processing, which increases work limitations. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that two punches are driven by two punches for extrusion molding, and since the punches cannot be fed continuously when moving back and forth, and cannot be processed continuously, it takes a long time to extrude all the biomass fuels, thereby reducing work efficiency. At the same time, since the discharge port of the punch cylinder is fixed, when biomass fuels of other diameters need to be extruded according to demand, the operator needs to switch to other compatible machines for processing, thereby increasing the problem of work limitations, and thus a biomass fuel extrusion molding equipment is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A biomass fuel extrusion molding equipment is designed, including a bottom plate and an extrusion barrel, an auxiliary molding mechanism is provided on the surface of the extrusion barrel, an auxiliary fixing mechanism is symmetrically provided on the surface of the extrusion barrel, the convex surface of the bottom plate is fixedly connected with the extrusion barrel, the surface of the extrusion barrel is provided with a feed port, the inner wall of the extrusion barrel is fixedly connected with a fixing plate, the fixing plate is rotatably connected to a spiral blade through a bearing, a slide groove processed on the extrusion barrel is slidably connected to a discharge plate, and a plurality of discharge holes are processed on the discharge plate.
[0007] Preferably, the auxiliary molding mechanism includes a first shell, the surface of the first shell is fixedly connected to the surface of the extrusion barrel, the inner wall of the first shell is fixedly connected to a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to a sliding rod, the sliding rod is slidably connected to a sliding groove processed on the first shell, the sliding rod is slidably connected to a sliding groove processed on a roller, the roller is rotatably connected to the inner wall of the first shell through a pin, the surface of the roller is fixedly connected to a first gear, the first gear is rotatably connected to the inner wall of the first shell through a pin, the first gear is meshed with a second gear, the second gear is rotatably connected to a protruding part of the inner wall of the first shell through a pin, the surface of the second gear is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the first shell through a bearing.
[0008] Preferably, the rotating shaft is rotatably connected to the extrusion barrel via a bearing, and the end of the rotating shaft is fixedly connected to the end of the spiral blade.
[0009] Preferably, the auxiliary fixing mechanism includes a second shell, the surface of the second shell is fixedly connected to the surface of the extrusion barrel, the second shell is rotatably connected to a handle through a bearing, the end of the handle is fixedly connected to a third gear, the third gear is rotatably connected to the inner wall of the second shell through a pin shaft, the third gear is meshed with a rack, a slide groove and a fixed column are processed on the protruding part of the rack, both ends of the fixed column are fixedly connected to the inner wall of the second shell, the rack is fixedly connected to the inner wall of the second shell through a spring, and the rack is slidably connected to the second shell through a through hole.
[0010] Preferably, the rack is slidably connected to the extrusion barrel via a through hole, and the surface of the rack is tightly pressed against the inner wall of the machined groove on the discharge plate.
[0011] The utility model proposes a biomass fuel extrusion molding equipment, which has the beneficial effect that: through the cooperation of the spiral blade and the auxiliary molding mechanism, the telescopic end of the hydraulic cylinder moves to drive the slide rod to slide along the slide groove processed on the inner wall of the first shell, and at the same time, the protruding part of the slide rod slides along the slide groove processed on the roller, thereby driving the roller to rotate, and the rotation of the roller drives the first gear to rotate, thereby driving the second gear to rotate, and the rotation of the second gear drives the rotating shaft to rotate, so that continuous processing can be achieved, so that all the biomass fuels can be extruded and molded in a shorter time, thereby improving work efficiency.
[0012] Through the cooperation of the discharge plate and the auxiliary fixing mechanism, the rotation of the handle drives the third gear to rotate, thereby driving the rack to move along the surface of the fixed column, thereby compressing the spring. When biomass fuels of other diameters need to be extruded according to demand, there is no need for the operator to switch to other compatible machines for processing, thereby reducing work limitations. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 for Figure 1 A front cross-sectional view of
[0015] Figure 3 for Figure 1 A front sectional view of the auxiliary forming mechanism;
[0016] Figure 4 for Figure 1 A front cross-sectional view of the auxiliary fixing mechanism;
[0017] Figure 5 for Figure 1 A right side cross-sectional view of the auxiliary fixing mechanism;
[0018] Figure 6 for Figure 1 A partial right side sectional view;
[0019] Figure 7 for Figure 1 Right side sectional view of the auxiliary forming mechanism.
[0020] In the figure: 1, bottom plate, 2, auxiliary molding mechanism, 201, first shell, 202, hydraulic cylinder, 203, slide rod, 204, roller, 205, first gear, 206, second gear, 207, rotating shaft, 3, feed inlet, 4, discharge plate, 5, discharge hole, 6, fixing plate, 7, auxiliary fixing mechanism, 701, second shell, 702, turning handle, 703, third gear, 704, rack, 705, fixing column, 706, spring, 8, spiral blade, 9, extrusion barrel. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Refer to the attached Figure 1-7 In the present embodiment, a biomass fuel extrusion molding equipment comprises a bottom plate 1 and an extrusion barrel 9, an auxiliary molding mechanism 2 is provided on the surface of the extrusion barrel 9, an auxiliary fixing mechanism 7 is symmetrically provided on the surface of the extrusion barrel 9, the convex surface of the bottom plate 1 is fixedly connected with the extrusion barrel 9, a feed port 3 is provided on the surface of the extrusion barrel 9, a fixing plate 6 is fixedly connected to the inner wall of the extrusion barrel 9, the fixing plate 6 is rotatably connected to the spiral blade 8 through a bearing, a slide groove processed on the extrusion barrel 9 is slidably connected to the discharge plate 4, a plurality of discharge holes 5 are processed on the discharge plate 4, a rotating shaft 207 is rotatably connected to the extrusion barrel 9 through a bearing, an end of the rotating shaft 207 is fixedly connected to the end of the spiral blade 8, the rotation of the rotating shaft 207 drives the spiral blade 8 to rotate, a rack 704 is slidably connected to the extrusion barrel 9 through a through hole, and a surface of the rack 704 is tightly pressed against the inner wall of the groove processed on the discharge plate 4.
[0023] Refer to the attached Figure 3 and attached Figure 7
[0024] The auxiliary molding mechanism 2 includes a first shell 201, the surface of the first shell 201 is fixedly connected to the surface of the extrusion barrel 9, the inner wall of the first shell 201 is fixedly connected to a hydraulic cylinder 202, the telescopic end of the hydraulic cylinder 202 is fixedly connected to a slide rod 203, the slide rod 203 is slidably connected to a slide groove processed on the first shell 201, the slide rod 203 is slidably connected to a slide groove processed on a roller 204, the roller 204 is rotatably connected to the inner wall of the first shell 201 through a pin, the surface of the roller 204 is fixedly connected to a first gear 205, and the first gear 205 is rotatably connected to the inner wall of the first shell 201 through a pin;
[0025] The first gear 205 is meshed with the second gear 206, and the second gear 206 is rotatably connected to the protruding portion of the inner wall of the first shell 201 through a pin shaft. A rotating shaft 207 is fixedly connected to the surface of the second gear 206, and the rotating shaft 207 is rotatably connected to the first shell 201 through a bearing. The telescopic end of the hydraulic cylinder 202 moves to drive the slide rod 203 to slide along the slide groove processed on the inner wall of the first shell 201, and at the same time, the protruding portion of the slide rod 203 slides along the slide groove processed on the roller 204, thereby driving the roller 204 to rotate. The rotation of the roller 204 drives the first gear 205 to rotate, thereby driving the second gear 206 to rotate, and the rotation of the second gear 206 drives the rotating shaft 207 to rotate.
[0026] Refer to the attached Figure 4-5
[0027] The auxiliary fixing mechanism 7 includes a second shell 701, the surface of the second shell 701 is fixedly connected to the surface of the extrusion barrel 9, the second shell 701 is rotatably connected to a turning handle 702 through a bearing, and a third gear 703 is fixedly connected to the end of the turning handle 702, the third gear 703 is rotatably connected to the inner wall of the second shell 701 through a pin, the third gear 703 is meshed with a rack 704, the protruding part of the rack 704 is processed with a slide groove and a fixed column 705, and both ends of the fixed column 705 are fixedly connected to the inner wall of the second shell 701, the rack 704 is fixedly connected to the inner wall of the second shell 701 through a spring 706, the elastic coefficient of the spring 706 is selected according to actual needs and can meet work needs, the rack 704 is slidably connected to the second shell 701 through a through hole, the rotation of the turning handle 702 drives the third gear 703 to rotate, thereby driving the rack 704 to move along the surface of the fixed column 705, thereby compressing the spring 706.
[0028] Working principle:
[0029] Preparation process:
[0030] First, the operator selects a suitable discharge plate 4 according to the diameter of the biomass fuel to be extruded, and then the operator turns the upper handle 702 clockwise. The rotation of the handle 702 drives the third gear 703 to rotate, thereby driving the rack 704 to move along the surface of the fixed column 705, thereby compressing the spring 706. Similarly, the lower handle 702 is turned counterclockwise to make the two racks 704 slide out along the through holes processed on the extrusion barrel 9, and then the discharge plate 4 is inserted into the slide groove processed on the extrusion barrel 9. Then the operator slowly turns the two handles 702 in the opposite direction to make the surface of the rack 704 press against the inner wall of the groove processed on the discharge plate 4, so that biomass fuels of different diameters can be processed, thereby reducing work limitations.
[0031] Biomass fuel extrusion molding process:
[0032] First, start the hydraulic cylinder 202. The telescopic end of the hydraulic cylinder 202 moves back and forth, driving the slide rod 203 to slide back and forth along the slide groove processed on the inner wall of the first shell 201. At the same time, the protruding part of the slide rod 203 slides back and forth along the slide groove processed on the roller 204, thereby driving the roller 204 to rotate. The rotation of the roller 204 drives the first gear 205 to rotate, thereby driving the second gear 206 to rotate. The rotation of the second gear 206 drives the rotating shaft 207 to rotate. The rotation of the rotating shaft 207 drives the spiral blade 8 to rotate. The operator adds the biomass fuel from the feed port 3, transports and squeezes it to the right through the spiral blade 8, passes through the through hole processed on the fixed plate 6, and is extruded from the discharge hole 5 processed on the discharge plate 4. The operator manually cuts off the extruded biomass fuel as needed, and collects it for standby use, so as to achieve continuous processing, thereby improving work efficiency.
[0033] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A biomass fuel extrusion molding device, comprising a base plate (1) and an extrusion cylinder (9), characterized in that: The surface of the extrusion barrel (9) is provided with an auxiliary molding mechanism (2), the surface of the extrusion barrel (9) is symmetrically provided with an auxiliary fixing mechanism (7), the convex surface of the bottom plate (1) is fixedly connected to the extrusion barrel (9), the surface of the extrusion barrel (9) is provided with a feed port (3), the inner wall of the extrusion barrel (9) is fixedly connected to a fixing plate (6), the fixing plate (6) is rotatably connected to the spiral blade (8) via a bearing, the slide groove processed on the extrusion barrel (9) is slidably connected to the discharge plate (4), and the discharge plate (4) is processed with a plurality of discharge holes (5).
2. The biomass fuel extrusion molding equipment according to claim 1, characterized in that: The auxiliary molding mechanism (2) comprises a first shell (201), the surface of the first shell (201) is fixedly connected to the surface of the extrusion cylinder (9), the inner wall of the first shell (201) is fixedly connected to a hydraulic cylinder (202), the telescopic end of the hydraulic cylinder (202) is fixedly connected to a sliding rod (203), the sliding rod (203) is slidably connected to a sliding groove processed on the first shell (201), the sliding rod (203) is slidably connected to a sliding groove processed on a roller (204), and the roller (204) is connected to the first shell (201) via a pin. 1) rotatably connected to the inner wall, the surface of the roller (204) is fixedly connected with a first gear (205), the first gear (205) is rotatably connected to the inner wall of the first shell (201) via a pin shaft, the first gear (205) is meshed with a second gear (206), the second gear (206) is rotatably connected to a protruding portion of the inner wall of the first shell (201) via a pin shaft, a rotating shaft (207) is fixedly connected to the surface of the second gear (206), and the rotating shaft (207) is rotatably connected to the first shell (201) via a bearing.
3. The biomass fuel extrusion molding equipment according to claim 2, characterized in that: The rotating shaft (207) is rotatably connected to the extrusion cylinder (9) via a bearing, and the end of the rotating shaft (207) is fixedly connected to the end of the spiral blade (8).
4. The biomass fuel extrusion molding equipment according to claim 1, characterized in that: The auxiliary fixing mechanism (7) includes a second shell (701), the surface of the second shell (701) is fixedly connected to the surface of the extrusion barrel (9), the second shell (701) is rotatably connected to a handle (702) via a bearing, the end of the handle (702) is fixedly connected to a third gear (703), the third gear (703) is rotatably connected to the inner wall of the second shell (701) via a pin, the third gear (703) is meshed with a rack (704), a sliding groove processed on a protruding portion of the rack (704) is connected to a fixed column (705), both ends of the fixed column (705) are fixedly connected to the inner wall of the second shell (701), the rack (704) is fixedly connected to the inner wall of the second shell (701) via a spring (706), and the rack (704) is slidably connected to the second shell (701) via a through hole.
5. The biomass fuel extrusion molding equipment according to claim 4, characterized in that: The rack (704) is slidably connected to the extrusion cylinder (9) via a through hole, and the surface of the rack (704) is tightly pressed against the inner wall of a groove machined on the discharge plate (4).
Citation Information
Patent Citations
Biomass fuel extrusion forming equipment
CN210453889U