Automatic strapping machine
Patent Information
- Application Number
- CN202421054571.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, after the product is produced in a factory, it is necessary to manually wrap and tie it with ropes, resulting in an increase in production costs, an increase in labor intensity and a reduction in packaging efficiency.
Design an automatic strapping machine, including the body and strapping assembly, which consists of an automatic knotting device, a wire bobbin, a limiting block, an output shaft, a guide rod and a limiting wheel, and knot the wire rope through an automatic knotting device Fix, realize automatic bundling of products.
The automated bundling of products is realized, the work intensity of staff is reduced, the packaging efficiency of products is improved, and the processing cost of products is reduced.
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Figure CN222432675U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical processing, and in particular to an automatic strapping machine. Background Art
[0002] When many products are produced in a factory, workers are required to wrap ropes around the products and perform bundling operations.
[0003] Manual bundling requires a certain amount of staff, which increases the production cost of the product. At the same time, the staff performs the bundling operation for a long time, which increases the labor intensity of the staff and reduces the packaging efficiency of the product. Utility Model Content
[0004] In order to improve the problem of product packaging efficiency, the present application provides an automatic strapping machine.
[0005] The present application provides an automatic strapping machine, which adopts the following technical solution:
[0006] The strapping machine according to claim 1, wherein the strapping assembly comprises an automatic knotter, a wire drum, a limit block, an output shaft, a guide rod and a limit wheel, wherein the output shaft is rotatably connected to a surface of the body facing the product, the wire drum is connected to an outer wall of the output shaft, the wire drum is used to store wire ropes, the guide rod is connected to an outer wall of the output shaft, the limit wheel is rotatably connected to a surface of the guide rod facing the product, a guide space for the wire rope to pass through is reserved between the limit wheel and the guide rod, the limit block is connected to a surface of the body facing the guide rod, a limit space for the wire rope to be embedded is reserved between the limit block and the body, and the automatic knotter is connected to a surface of the body facing the guide rod, when the wire rope end in the wire drum passes through the guide space and is embedded in the limit space, the output shaft rotates and drives the guide rod to rotate around the periphery of the product, drives the wire rope in the wire drum to be wound around the periphery of the product, and the automatic knotter knots and fixes the wire rope.
[0007] By adopting the above technical scheme, when the product is processed and needs to be bundled and fixed, the end of the rope in the wire drum is passed through the guide space and embedded in the limiting space in turn, and the inner wall of the limiting space is pressed against the outer wall of the rope to form a limit, so that the end of the rope is limited on the limit block. At the same time, the rotating shaft rotates on the surface of the machine body, driving the guide rod to rotate around the periphery of the product, driving the rope in the wire drum to be wound around the periphery of the product, and at the same time, the automatic knotter knots and fixes the rope, so as to realize automatic bundling and fixation of the product. There is no need for staff to use ropes to wrap around the periphery of the product and perform bundling operations, which reduces the work intensity of staff, improves the packaging efficiency of the product, and thus reduces the processing cost of the product.
[0008] Optionally, the bundling assembly further comprises an automatic rope cutter, which is connected to a surface of the machine body facing the guide rod, and can cut the rope between the automatic knotter and the limit block.
[0009] By adopting the above technical solution, the automatic rope cutter is installed on the surface of the machine body facing the guide rod. When the automatic knotter completes tying the rope, the automatic rope cutter cuts the rope between the limit block and the automatic knotter. There is no need for the staff to cut the rope with scissors, thereby improving the automation of product bundling and further improving the packaging efficiency of the products.
[0010] Optionally, the bundling assembly further comprises a positioning rod, which is slidably connected to a surface of the machine body facing the guide rod, and the surface of the positioning rod can abut against a surface of the wire rope and drive the wire rope to approach the automatic knotter.
[0011] By adopting the above technical solution, the positioning rod slides on the surface of the machine body. When the automatic knotter is tying a knot, the positioning rod slides in the direction close to the automatic knotter, and the surface of the positioning rod abuts against the rope and drives the rope close to the automatic knotter, thereby improving the knotting efficiency of the automatic knotter for the rope.
[0012] Optionally, a positioning groove for the cord to be embedded is provided on the surface of the positioning rod facing the automatic knotter.
[0013] By adopting the above technical solution, when the positioning rod slides toward the direction close to the automatic knotter, the rope is embedded in the positioning groove, and the outer wall of the rope abuts against the inner wall of the positioning groove to form a limit, so that the rope is not easy to separate from the positioning rod. The positioning rod stably drives the rope close to the automatic knotter, thereby improving the automatic knotting efficiency of the rope.
[0014] Optionally, a pressing plate is slidably connected to the surface of the machine body facing the product, and the pressing plate surface can press the surface of the product and limit the product to the machine body table.
[0015] By adopting the above technical solution, when the product is placed on the machine body surface, the extrusion plate slides toward the product, the extrusion plate squeezes the product surface and limits the product on the machine body surface, making it difficult for the product to shift on the machine body surface, thereby improving the stability of the rope wrapped around the periphery of the product for bundling and fixing.
[0016] Optionally, the surface of the extrusion plate facing the product is connected with an elastic strip, and the elastic strip can squeeze the surface of the product.
[0017] By adopting the above technical solution, when the extrusion plate slides towards the direction close to the product and the elastic strip squeezes the product, the pressure of the product on the elastic strip drives the elastic strip to deform, making the product less likely to be squeezed and damaged, thereby improving the bundling quality of the product.
[0018] Optionally, the bundling assembly also includes a support plate, the output shaft includes a power unit, a fixed column and a rotating ring, the power unit is connected to the surface of the body facing the product, one end of the fixed column is connected to the surface of the power unit, and the other end of the fixed column is connected to the support plate surface, the support plate surface is for placing products, and a winding space for the rope to pass through is reserved between the support plate and the body, the end of the rotating ring is fixed to the output end of the power unit, the rotating ring is sleeved on the outer periphery of the fixed column, the power unit can drive the rotating ring to rotate, and the wire drum and the guide rod are both connected to the outer ring of the rotating ring.
[0019] By adopting the above technical solution, the product is placed on the machine body table and the support plate surface, the part of the product that needs to be bundled faces the winding space, the output end of the power unit drives the rotating ring to rotate, drives the guide rod to rotate around the periphery of the product, and drives the rope in the wire drum to be wound around the periphery of the product. The winding space can limit the position of the rope wrapped around the periphery of the product, so that the rope is not easily offset around the periphery of the product, thereby improving the stability of the rope in bundling the periphery of the product.
[0020] Optionally, a positioning assembly is connected to the wire drum, and the positioning assembly includes a positioning plate and a positioning pulley, the positioning plate is connected to the outer wall of the wire drum, the positioning pulley is rotatably connected to the surface of the positioning plate, the end of the wire rope in the wire drum passes through the wheel surface of the positioning pulley and the guide space in sequence, and the wire rope is in rolling contact with the wheel surface of the positioning pulley.
[0021] By adopting the above technical solution, the end of the wire rope in the wire drum passes through the wheel surface of the positioning pulley and the guide space in turn and is embedded in the limiting space. The inner wall of the limiting space presses against the end of the wire rope to achieve limiting. At the same time, the wheel surface of the positioning pulley is in rolling contact with the wire rope, and rolling friction replaces sliding friction, thereby reducing the wear on the wire rope and improving the bundling quality of the product.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. The automatic knotter, the wire drum, the limit block, the output shaft, the guide rod and the limit wheel are set. The automatic knotter is used to tie the wire rope to achieve automatic bundling and fixation of the product. The staff does not need to wrap the wire rope around the periphery of the product and perform the bundling operation, which reduces the staff's work intensity, improves the packaging efficiency of the product, and thus reduces the processing cost of the product;
[0024] 2. The automatic rope cutter is set up to cut the rope between the limit block and the automatic knotter, without the need for workers to cut it with scissors, thereby improving the automation of product bundling and further improving the packaging efficiency of products;
[0025] 3. The positioning rod is set, the surface of the positioning rod abuts against the wire rope and drives the wire rope to approach the automatic knotter, thereby improving the knotting efficiency of the automatic knotter for the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application.
[0027] Figure 2 It is a schematic diagram of the local structure in the embodiment of the present application, mainly showing the output shaft.
[0028] Figure 3 It is a schematic diagram of the local structure in the embodiment of the present application, mainly showing the automatic knotter.
[0029] Explanation of the accompanying drawings: 1. Machine body; 11. Winding space; 12. Limiting space; 2. Bundling assembly; 21. Automatic knotter; 22. Bobbin; 23. Limiting block; 24. Output shaft; 241. Power unit; 242. Fixed column; 243. Rotating ring; 25. Guide rod; 251. Guide space; 26. Limiting wheel; 27. Automatic rope cutter; 28. Support plate; 29. Positioning rod; 291. Positioning groove; 3. Product; 4. Extrusion plate; 5. Elastic strip; 6. Positioning assembly; 61. Positioning plate; 62. Positioning pulley. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-3 This application is described in further detail.
[0031] The present application embodiment discloses an automatic strapping machine. Figure 1 The automatic strapping machine includes a body 1 and a strapping assembly 2. The surface of the body 1 is for placing products 3. The strapping assembly 2 is connected to the body 1. The strapping assembly 2 can drive the rope to automatically strap and fix the products 3 on the surface of the body 1. There is no need for workers to use ropes to wrap around the periphery of the products 3 and perform strapping operations, which reduces the work intensity of the workers, improves the packaging efficiency of the products 3, and reduces the processing cost of the products 3.
[0032] Reference Figure 2 and Figure 3 The bundling assembly 2 includes an automatic knotter 21, a wire drum 22, a limit block 23, an output shaft 24, a guide rod 25, a limit wheel 26, an automatic rope cutter 27, a support plate 28 and a positioning rod 29. The output shaft 24 includes a power unit 241, a fixed column 242 and a rotating ring 243. The power unit 241 is fixed to the surface of the body 1 facing the product 3 by bolts. One end of the fixed column 242 is fixed to the surface of the power unit 241 facing the product 3, and the other end of the fixed column 242 is fixed to the surface of the support plate 28. The surface of the support plate 28 is for placing the product 3, and a winding space 11 is reserved between the support plate 28 and the body 1 for the rope to pass through.
[0033] Reference Figure 2 and Figure 3The end of the rotating ring 243 is fixed to the output end of the power unit 241, and the rotating ring 243 is coaxially sleeved on the outer periphery of the fixed column 242. The output end of the power unit 241 drives the rotating ring 243 to rotate around its own axis. The outer wall of the bobbin 22 and the end of the guide rod 25 are fixed at intervals on the outer ring of the rotating ring 243. The inner cavity of the bobbin 22 is used to store the wire rope. The axis of the bobbin 22 and the axis of the rotating ring 243 are perpendicular to each other. In the embodiment of the present application, the guide rod 25 is an L-shaped rod, and the number of the limiting wheels 26 can be one, two or more. In the embodiment of the present application, the number of the limiting wheels 26 is multiple, and multiple limiting wheels 26 are rotatably connected to the rod surface of the guide rod 25 at intervals. A guide space 251 for the wire rope to pass through is reserved between the wheel surface of the limiting wheel 26 and the guide rod 25. The limiting block 23 is fixed on the surface of the body 1 facing the guide rod 25, and a limiting space 12 for the wire rope to be embedded is reserved between the limiting block 23 and the body 1.
[0034] Reference Figure 2 and Figure 3 When the product 3 is placed between the machine body 1 and the support plate 28, the part of the product 3 that needs to be wound faces the winding space 11, and the end of the rope in the bobbin 22 passes through the multiple guide spaces 251 in turn and is embedded in the limiting space 12. The inner wall of the limiting space 12 is pressed against the outer wall of the rope to form a fixation, and the output end of the power unit 241 drives the rotating ring 243 to rotate, driving the guide rod 25 to rotate around the outer periphery of the support plate 28, driving the rope in the bobbin 22 to pass through the winding space 11 and be wound around the outer periphery of the product 3, thereby realizing the directional winding of the rope on the outer periphery of the product 3.
[0035] Reference Figure 2 and Figure 3 The automatic knotter 21 is fixed to the surface of the body 1 facing the guide rod 25 by bolts. The automatic knotter 21 can tie and fix the rope on the product 3 to achieve automatic bundling of the product 3; the automatic rope cutter 27 is fixed to the surface of the body 1 facing the guide rod 25. The automatic rope cutter 27 can cut the rope between the automatic knotter 21 and the limit block 23 to achieve automatic cutting of the rope on the product 3, further improve the automation of product 3 packaging, reduce the workload of the staff, and thus improve the packaging efficiency of the product 3.
[0036] Reference Figure 2 and Figure 3 The positioning rod 29 is slidably connected to the surface of the body 1 facing the guide rod 25, and a positioning groove 291 for the rope to be embedded is provided on the surface of the positioning rod 29 facing the automatic knotter 21. When the rope is wrapped around the periphery of the product 3, the positioning rod 29 slides toward the automatic knotter 21, and the rope is embedded in the positioning groove 291. The inner wall of the positioning groove 291 abuts against the outer wall of the rope to form a limit, and drives the rope to approach the automatic knotter 21, thereby improving the stability of the automatic knotter 21 in automatically knotting the rope.
[0037] Reference Figure 1 The surface of the body 1 is slidably connected with an extrusion plate 4, and the sliding direction of the extrusion plate 4 is parallel to the height direction of the body 1. An elastic strip 5 is fixed to the surface of the extrusion plate 4 facing the product 3. The material of the elastic strip 5 can be rubber or silicone. In the embodiment of the present application, the material of the elastic strip 5 is rubber, which has a certain deformation ability; when the product 3 is placed between the body 1 and the support plate 28, the extrusion plate 4 slides in the direction close to the product 3, and the surface of the elastic strip 5 is pressed against the surface of the product 3, so that the product 3 is not easy to deviate on the table of the body 1, thereby improving the stability of the rope for bundling the product 3. At the same time, the pressure of the product 3 on the elastic strip 5 drives the elastic strip 5 to deform, so that the product 3 is not easily squeezed and damaged by the elastic strip 5, thereby ensuring the factory quality of the product 3.
[0038] Reference Figure 2 and Figure 3 A positioning assembly 6 is connected to the wire drum 22, and the positioning assembly 6 can guide the wire rope in the wire drum 22 to pass through the guide space 251. The positioning assembly 6 includes a positioning plate 61 and a positioning pulley 62. The end of the positioning plate 61 is fixed on the outer wall of the wire drum 22, and the positioning pulley 62 is rotatably connected to the surface of the positioning plate 61 away from the wire drum 22. The end of the wire rope in the wire drum 22 passes through the wheel surface of the positioning pulley 62, multiple guide spaces 251 and is embedded in the limiting space 12 in sequence. The surface of the wire rope is in rolling contact with the wheel surface of the positioning pulley 62, and rolling friction replaces sliding friction, which reduces the wear on the wire rope, thereby improving the firmness of bundling the product 3.
[0039] The implementation principle of an automatic strapping machine in the embodiment of the present application is as follows: the product 3 is placed between the machine body 1 and the support plate 28, the position of the product 3 to be strapped faces the winding space 11, the output end of the power unit 241 drives the rotating ring 243 to rotate around its own axis, driving the guide rod 25 to rotate around the outer periphery of the support plate 28, driving the wire rope in the wire drum 22 to pass through the winding space 11 and wind around the outer periphery of the product 3, so as to realize the directional winding of the wire rope around the outer periphery of the product 3; at the same time, the positioning rod 29 slides in the direction close to the automatic knotter 21, and the wire rope is embedded in the positioning groove 291 The inner wall of the positioning groove 291 abuts against the outer wall of the wire rope to form a limit, and drives the wire rope close to the automatic knotter 21. The automatic knotter 21 knots and fixes the wire rope on the product 3, thereby completing the automatic bundling of the product 3. Finally, the automatic rope cutter 27 cuts the wire rope between the limit block 23 and the automatic knotter 21, thereby completing the automatic packaging of the product 3. There is no need for the staff to wrap the wire rope around the periphery of the product 3 and perform the bundling operation, which reduces the work intensity of the staff, improves the packaging efficiency of the product 3, and reduces the processing cost of the product 3.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Automatic strapping machine, characterized by: The invention comprises a machine body (1) and a bundling assembly (2), wherein a surface of the machine body (1) is provided for placing a product (3), and the bundling assembly (2) comprises an automatic knotter (21), a wire drum (22), a limit block (23), an output shaft (24), a guide rod (25) and a limit wheel (26), wherein the output shaft (24) is rotatably connected to a surface of the machine body (1) facing the product (3), the wire drum (22) is connected to an outer wall of the output shaft (24), and the wire drum (22) is used for storing wire ropes, the guide rod (25) is connected to an outer wall of the output shaft (24), and the limit wheel (26) is rotatably connected to a surface of the guide rod (25) facing the product (3), and the limit wheel (26) is connected to the guide rod (25). A guide space (251) is reserved for the threading of a wire rope, the limit block (23) is connected to the surface of the machine body (1) facing the guide rod (25), a limit space (12) is reserved for the thread rope to be embedded between the limit block (23) and the machine body (1), and the automatic knotter (21) is connected to the surface of the machine body (1) facing the guide rod (25). When the end of the thread rope in the thread reel (22) passes through the guide space (251) and is embedded in the limit space (12), the output shaft (24) rotates and drives the guide rod (25) to rotate around the periphery of the product (3), driving the thread rope in the thread reel (22) to be wound around the periphery of the product (3), and the automatic knotter (21) knots and fixes the thread rope.
2. The automatic strapping machine according to claim 1, characterized in that: The binding assembly (2) further comprises an automatic rope cutter (27), which is connected to the surface of the body (1) facing the guide rod (25), and the automatic rope cutter (27) is capable of cutting the rope between the automatic knotter (21) and the limit block (23).
3. The automatic strapping machine according to claim 1, characterized in that: The binding assembly (2) further comprises a positioning rod (29) which is slidably connected to the surface of the body (1) facing the guide rod (25), and the surface of the positioning rod (29) can abut against the surface of the wire rope and drive the wire rope to approach the automatic knotter (21).
4. The automatic strapping machine according to claim 3, characterized in that: The surface of the positioning rod (29) facing the automatic knotter (21) is provided with a positioning groove (291) for the cord to be embedded.
5. The automatic strapping machine according to claim 1, characterized in that: The machine body (1) is slidably connected to a surface of the product (3) with an extrusion plate (4); the surface of the extrusion plate (4) is capable of extruding the surface of the product (3) and confining the product (3) on the table top of the machine body (1).
6. The automatic strapping machine according to claim 5, characterized in that: The surface of the squeezing plate (4) facing the product (3) is connected to an elastic strip (5), and the elastic strip (5) is capable of squeezing the surface of the product (3).
7. The automatic strapping machine according to claim 1, characterized in that: The strapping assembly (2) further comprises a support plate (28); the output shaft (24) comprises a power unit (241), a fixed column (242) and a rotating ring (243); the power unit (241) is connected to the surface of the machine body (1) facing the product (3); one end of the fixed column (242) is connected to the surface of the power unit (241); the other end of the fixed column (242) is connected to the surface of the support plate (28); the surface of the support plate (28) is used for placing the product (3); a winding space (11) for the wire rope to pass through is reserved between the support plate (28) and the machine body (1); an end of the rotating ring (243) is fixed to the output end of the power unit (241); the rotating ring (243) is sleeved on the outer circumference of the fixed column (242); the power unit (241) can drive the rotating ring (243) to rotate; and the wire drum (22) and the guide rod (25) are both connected to the outer ring of the rotating ring (243).
8. The automatic strapping machine according to claim 1, characterized in that: The wire drum (22) is connected to a positioning assembly (6), the positioning assembly (6) comprising a positioning plate (61) and a positioning pulley (62), the positioning plate (61) being connected to the outer wall of the wire drum (22), the positioning pulley (62) being rotatably connected to the surface of the positioning plate (61), the end of the wire rope in the wire drum (22) passing through the wheel surface of the positioning pulley (62) and the guide space (251) in sequence, and the wire rope is in rolling contact with the wheel surface of the positioning pulley (62).