Turnover device for standing off-highway tires
By designing a flip device for vertical placement of off-highway tires and using cylinders to control the rotation of the flip frame, the problem of time-consuming, labor-intensive and safety hazards of neutral non-highway tires is solved in the prior art, and efficient and safe tire vertical placement operation is achieved .
Patent Information
- Application Number
- CN202421291935.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The prior art is time-consuming and labor-intensive when placing off-road tires, and poses safety risks. It usually requires two people to cooperate with each other to achieve the tire mount.
A flip device is designed, including a chassis, flip rack, cylinder, guardrail, anti-tilt rack, safety protection module and control cabinet. The rotating of the flip rack is controlled by the cylinder to allow the tire to stand up and a multi-level safety protection module is set up.
The labor intensity of workers has been greatly reduced, and the tire can be independently erected by only one person, which improves efficiency, and avoids the risk of easily dumping and smashing and hurting people during the tire staging process through multi-layer safety protection modules, which improves the risk of Security.
Smart Images

Figure CN222433419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tire production auxiliary equipment, in particular to a turning device for upright placement of off-road tires. Background Art
[0002] Off-road tires are mainly used for vehicles in various off-road work sites, such as excavators, loaders, forklifts, bulldozers, cranes, etc.
[0003] During the production process of off-road tires, they need to go through a vulcanization process. After the tires are vulcanized, they are moved to a conveyor belt by a robot and gradually cooled. Then, workers use a U-shaped transport trolley ( Figure 3 The U-shaped transport trolley is used to pick up the tire with the lifting frame fixed at the end of the conveyor belt. Finally, the worker moves the tire to the hair removal area for manual hair removal to remove the hair on the tire.
[0004] Since the tires are placed flat on the U-shaped transport trolley, the off-road tires need to be placed upright after arriving at the hair removal area to facilitate the workers to hair removal. However, off-road tires are heavy and generally require electric hoists to assist in lifting; it is time-consuming and labor-intensive, and requires two people to cooperate with each other to achieve the tire upright, and there are safety hazards. Utility Model Content
[0005] The utility model provides a turning device for standing up an off-road tire, aiming to solve the problems of time-consuming, labor-intensive and potential safety hazards in standing up an off-road tire in the prior art.
[0006] To achieve the above purpose, the technical solution of the utility model is:
[0007] The utility model provides a turning device for standing off-road tires, comprising:
[0008] chassis;
[0009] A turning frame is arranged on the top of the base frame, and its rear end is rotatably connected with the rear end of the base frame through a rotating shaft, and its length is greater than the length of the base frame; a roller mounting frame is arranged on its upper surface, and a plurality of rollers are arranged on the roller mounting frame, and the distance between two adjacent rollers is equal;
[0010] A cylinder, the bottom end of which is rotatably connected to the base frame via a rotating shaft, and the end of a piston rod of which is rotatably connected to the front middle of the flip frame via a rotating shaft;
[0011] Guardrails, two in total, respectively arranged on the left and right sides of the base frame;
[0012] An anti-tipping frame, arranged at the rear of the base frame;
[0013] The safety protection module is used to detect whether a person has mistakenly entered the working area of the flip rack during operation;
[0014] A control cabinet is connected to the cylinder and the safety protection module respectively.
[0015] Furthermore, the base frame is arranged on the ground and is fixed by bolts.
[0016] Furthermore, the distance between the anti-tipping frame and the end of the base frame is 1 to 1.5 meters.
[0017] Furthermore, the safety protection module includes two photoelectric switches A, two photoelectric switches B and four reflectors.
[0018] Furthermore, the two photoelectric switches A are respectively arranged at the ends of the two guardrails, and the two reflectors are arranged on the anti-dumping frame and correspond to the two photoelectric switches A one by one.
[0019] Furthermore, the two photoelectric switches B are both arranged at the beginning of one guardrail and arranged up and down; the two reflective plates are arranged at the beginning of the other guardrail and correspond to the two photoelectric switches B one by one.
[0020] Furthermore, the control cabinet includes a solenoid valve A, two solenoid valves B, a number of buttons, a control module and an alarm light.
[0021] Furthermore, the control module is a single chip microcomputer, a PLC controller or a relay circuit.
[0022] Furthermore, the number of the roller mounting frame is one.
[0023] Furthermore, the number of the roller mounting frames is two, and the two roller mounting frames are respectively arranged on both sides of the upper surface of the turning frame, and the two roller mounting frames are arranged in parallel.
[0024] The beneficial effects achieved by the utility model are:
[0025] The utility model controls the turning frame to rotate through the cylinder, thereby making the tire stand upright, greatly reducing the labor intensity of workers. Only one person is needed to independently complete the standing of the tire, and the efficiency is high.
[0026] In addition, the utility model is provided with multi-level safety protection modules such as a protective frame and a photoelectric switch to avoid the risk of the tire tipping over and injuring people during the standing process, and has high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0029] Figure 2 It is a side view of the overturning frame of the utility model.
[0030] Figure 3 It is a top view of an existing U-shaped transport trolley.
[0031] In the figure, 10, turning device; 110, base frame; 120, turning frame; 121, roller mounting frame; 122, roller; 130, cylinder; 131, rotating shaft; 140, guardrail; 150, anti-tipping frame; 161, photoelectric switch A; 162, photoelectric switch B; 163, reflector; 170, control cabinet; 171, button; 172, warning light; 20, U-shaped transport trolley. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if the meaning of "and / or" appearing in the full text is to include three parallel schemes, taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0035] like Figures 1-2 As shown, the utility model provides a turning device 10 for standing off-road tires, comprising a base frame 110, a turning frame 120, a cylinder 130, two guardrails 140, an anti-dumping frame 150, a safety protection module and a control cabinet 170;
[0036] The base frame 110 is disposed on the ground and is fixed by bolts.
[0037] The flip frame 120 is arranged on the top of the base frame 110, and the rear end of the flip frame 120 is rotatably connected to the rear end of the base frame 110 through a rotating shaft 131, and the length of the flip frame 120 is greater than the length of the base frame 110; in an initial state, the flip frame 120 is horizontally arranged on the top of the base frame 110, and under the push of the cylinder 130, the flip frame 120 can rotate around the rotating shaft 131 as the axis.
[0038] A roller mounting frame 121 is disposed on the upper surface of the turning frame 120 , and a plurality of rollers 122 are disposed on the roller mounting frame 121 , and the intervals between two adjacent rollers 122 are equal.
[0039] In one embodiment, there is one roller mounting frame 121 disposed on the upper surface of the turning frame 120 , and the width of the roller mounting frame 121 is equal to or slightly smaller than the width of the turning frame 120 .
[0040] In one embodiment, if Figure 1 As shown; there are two roller mounting frames 121, the width of which is much smaller than the width of the turning frame 120, the two roller mounting frames 121 are respectively arranged on both sides of the upper surface of the turning frame 120, and the two roller mounting frames 121 are arranged in parallel; a plurality of rollers 122 are evenly spaced on the two roller mounting frames 121.
[0041] The bottom end of the cylinder 130 is rotatably connected to the base frame 110 via a rotating shaft 131, and the end of the piston rod of the cylinder 130 is rotatably connected to the front middle part of the flip frame 120 via the rotating shaft 131; in an initial state, the flip frame 120 is horizontally arranged; when the piston rod of the cylinder 130 is extended, the flip frame 120 will rotate around the rotating shaft 131.
[0042] The two guardrails 140 are respectively arranged on the left and right sides of the base frame 110, and the two guardrails 140 are symmetrically arranged; on the one hand, the guardrails 140 prevent the off-road tires from accidentally rolling out from both sides and injuring people when they are placed upright, and on the other hand, they also prevent people from mistakenly entering the work area during the standing process, causing safety accidents.
[0043] The anti-dumping frame 150 is arranged at the rear of the base frame 110, and the distance between the anti-dumping frame 150 and the end of the base frame 110 is 1 to 1.5 meters. The anti-dumping frame 150 is to prevent the off-road tire from tipping over to the other side when the off-road tire is placed upright, which may cause a safety accident. When the off-road tire is placed upright, the worker can push the off-road tire out of the gap between the anti-dumping frame 150 and the guardrail 140 to facilitate the subsequent hair removal operation.
[0044] The safety protection module includes two photoelectric switches A161, two photoelectric switches B162 and four reflectors 163; the two photoelectric switches A161 are respectively arranged at the ends of the two guardrails 140, and the two reflectors 163 are arranged on the anti-tipping frame 150 and correspond one-to-one with the two photoelectric switches A161 to detect whether someone enters the tire flipping area from the gap between the anti-tipping frame 150 and the guardrail 140.
[0045] The two photoelectric switches B are both set at the starting end of one guardrail 140 and arranged up and down; the starting end of the other guardrail 140 is provided with two reflectors 163 and correspond one to one with the two photoelectric switches B162; the two photoelectric switches B are used to detect whether someone enters the turning frame working area from the starting end of the guardrail 140.
[0046] The photoelectric switch A161 and the photoelectric switch B162 are used to prevent personnel from mistakenly entering the working area of the turning frame during operation to avoid safety accidents. When the photoelectric switch A161 and / or the photoelectric switch B162 is triggered, a signal is sent to the control cabinet 170, thereby stopping the operation of the turning device 10 and sounding an alarm.
[0047] The control cabinet 170 includes a solenoid valve A, two solenoid valves B, a plurality of buttons 171, a control module and an alarm light 172; the solenoid valve A controls the total air source, the two solenoid valves B are connected to the solenoid valve A through pipelines, and the two solenoid valves B are respectively connected to the air inlet and the air outlet of the cylinder 130, so as to directly and accurately control the extension and contraction of the cylinder 130; the control module is the control core of the flip device 10, and is respectively connected to the solenoid valve A, the solenoid valve B, a plurality of buttons 171, the alarm light 172, the photoelectric switch A161 and the photoelectric switch B162. The worker controls the opening and closing of each solenoid valve B through the button 171 to complete the upright placement action of the off-road tire and the restoration action of the flip device 10, and can also control the solenoid valve A through the button 171 to close or start the flip device 10; when the photoelectric switch A161 and the photoelectric switch B162 detect that someone or something enters the working area, a signal will be sent to the control module, thereby controlling the alarm light 172 to sound and the solenoid valve A to close, so as to prevent the occurrence of safety accidents. The control module adopts the existing technology, that is, those skilled in the art can implement the various functions of the control module according to the description in this article without paying any creative work, so its principle and structure will not be described in detail.
[0048] Furthermore, the control module may be a single chip microcomputer, a PLC controller or a relay circuit.
[0049] Specifically, the method of using the utility model is:
[0050] After the tire is vulcanized, it is pushed here by the U-shaped transport trolley 20, and the tire falls on the turning frame 120. The worker presses the turning button 171, the solenoid valve B is actuated, the control cylinder 130 is extended, the turning frame 120 is gradually erected, and the tire is thus erected;
[0051] When the worker enters and prepares to push out the tire, the photoelectric switch A161 of the safety protection system is triggered, and the solenoid valve B cuts off the air supply to play a protective role.
[0052] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A turning device (10) for standing off-road tires, characterized in that: include: Base frame (110); A turning frame (120) is arranged on the top of the base frame (110), the rear end of which is rotatably connected to the rear end of the base frame (110) via a rotating shaft (131), and the length of which is greater than the length of the base frame (110); a roller mounting frame (121) is arranged on the upper surface of the turning frame, and a plurality of rollers (122) are arranged on the roller mounting frame (121), and the distance between two adjacent rollers (122) is equal; A cylinder (130), the bottom end of which is rotatably connected to the base frame (110) via a rotating shaft (131), and the end of a piston rod of which is rotatably connected to the front middle portion of the flip frame (120) via the rotating shaft (131); Two guardrails (140) are provided respectively on the left and right sides of the base frame (110); An anti-tipping frame (150) is arranged behind the base frame (110); The safety protection module is used to detect whether a person has mistakenly entered the working area of the flip rack during operation; A control cabinet (170) is respectively connected to the cylinder (130) and the safety protection module.
2. The turning device (10) for standing off-road tires according to claim 1, characterized in that: The base frame (110) is arranged on the ground, and the base frame (110) is fixed by bolts.
3. The turning device (10) for standing off-road tires according to claim 1, characterized in that: The distance between the anti-tipping frame (150) and the end of the base frame (110) is 1 to 1.5 meters.
4. The turning device (10) for standing off-road tires according to claim 1, characterized in that: The safety protection module comprises two photoelectric switches A (161), two photoelectric switches B (162) and four reflective plates (163).
5. The turning device (10) for standing off-road tires according to claim 4, characterized in that: The two photoelectric switches A (161) are respectively arranged at the ends of the two guardrails (140), and the two reflective plates (163) are arranged on the anti-dumping frame (150) and correspond one to one with the two photoelectric switches A (161).
6. The turning device (10) for standing off-road tires according to claim 4, characterized in that: The two photoelectric switches B (162) are both arranged at the beginning of one guardrail (140) and arranged vertically; the beginning of the other guardrail (140) is provided with two reflective plates (163) corresponding one to one with the two photoelectric switches B (162).
7. The turning device (10) for standing off-road tires according to claim 1, characterized in that: The control cabinet (170) comprises a solenoid valve A, two solenoid valves B, a plurality of buttons (171), a control module and an alarm light (172).
8. The turning device (10) for standing off-road tires according to claim 7, characterized in that: The control module is a single chip microcomputer, a PLC controller or a relay circuit.
9. A turning device (10) for standing off-road tires according to any one of claims 1 to 8, characterized in that: The number of the roller mounting frame (121) is one.
10. A turning device (10) for standing off-road tires according to any one of claims 1 to 8, characterized in that: The number of the roller mounting frames (121) is two, and the two roller mounting frames (121) are respectively arranged on both sides of the upper surface of the turning frame (120), and the two roller mounting frames (121) are arranged in parallel.