Automatic loading and unloading kiln device for pedestal pan

By designing the automatic loading and unloading kiln device for toilets, the sliding rails and lifting motors are used to achieve automatic operation, and combining electric push rods and pressure sensors to improve clamping stability, the problems of traditional manual loading and unloading are solved, and the problem of time-consuming and labor-intensive and poor clamping stability is achieved. Efficient and stable automatic loading and unloading effect.

CN222433476UActive Publication Date: 2025-02-07GUANGDONG TAOGONGGUAN CERAMICS CO LTD
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Patent Information

Application Number
CN202420983283.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the traditional toilet production and loading and unloading kiln process, manual handling is time-consuming and labor-intensive, which can easily lead to scratches and damage during loading and unloading, and the clamping stability of the loading and unloading kiln device is poor.

Method used

An automatic toilet loading and unloading kiln device is designed, using X-axis sliding rails, Y-axis sliding rails and lifting motors to achieve 360-degree space movement, combining electric push rods and pressure sensors to improve clamping stability and automated operation.

Benefits of technology

The automatic operation of toilet loading and unloading kilns is realized, which greatly improves production efficiency, reduces the damage rate of semi-finished products, and improves clamping stability, avoids toilet damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic loading and unloading kiln device for a pedestal pan, which belongs to the technical field of automatic loading and unloading equipment and comprises four vertical rods, and the top ends of the two vertical rods are fixedly connected with an X-axis sliding electric rail; the automatic pedestal pan loading and unloading kiln has the beneficial effects that by arranging the X-axis sliding electric rail, the Y-axis sliding electric rail and the lifting motor, 360-degree space movement can be performed, a pedestal pan can be automatically unloaded from the kiln car or loaded on the kiln car, the automatic operation of loading and unloading the pedestal pan from the kiln car is realized, and the automatic pedestal pan loading and unloading kiln has the advantages that the production efficiency is greatly improved, and the damage rate of semi-finished products is reduced; meanwhile, under the action of an electric push rod and a pressure sensor, the electric push rod operates, the side face of the clamping arm can be pushed to be better attached to the side face of the pedestal pan, clamping can be more stable during clamping, meanwhile, the pressure sensor operates, the pressure at the position can be monitored, and the situation that the pedestal pan is damaged due to excessive operation of the electric push rod can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic loading and unloading equipment, and more specifically, to an automatic loading and unloading device for a toilet. Background Art

[0002] In the traditional toilet production loading and unloading kiln process, manual handling is usually adopted. The semi-finished toilet products are manually moved from the turnover vehicle to the kiln vehicle, placed neatly and put into the kiln for firing. After the finished products are out of the kiln, they are manually moved to the turnover vehicle. The whole loading and unloading process is time-consuming and labor-intensive. Scratches and even damages often occur during the loading and unloading process, and the labor intensity of the workers is relatively high. At the same time, some loading and unloading kiln devices have poor clamping stability when clamping the toilet, which is inconvenient to use. Therefore, in view of the above problems, an automatic loading and unloading kiln device for toilet is specially proposed. Utility Model Content

[0003] (1) Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic loading and unloading kiln device for a toilet, which has an automatic loading and unloading function, can greatly improve production efficiency, and has the characteristics of high clamping stability.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides an automatic loading and unloading device for a toilet, including vertical poles, wherein there are four vertical poles, the top ends of two of the vertical poles are fixedly connected to X-axis sliding electric rails, the X-axis sliding electric rails are slidably connected to sliding blocks, a Y-axis sliding electric rail is fixedly connected between the two sliding blocks, an L-shaped sliding block is slidably connected to the Y-axis sliding electric rail, a Z-axis lifting frame is fixedly connected to the top of the L-shaped sliding block, a lifting motor is fixedly connected to the side of the Z-axis lifting frame, a Z-axis lifting rod is slidably connected to the inside of the Z-axis lifting frame, a clamping box is fixedly connected to the bottom end of the Z-axis lifting rod, and a clamping electric Machine, the output end of the clamping motor rotates through the clamping box and is fixedly connected with a first threaded rod, one end of the first threaded rod is fixedly connected with a second threaded rod, the axial end of the second threaded rod is rotatably connected to a bearing fixedly connected to the inner side of the clamping box, the surfaces of the first threaded rod and the second threaded rod are both threadedly connected with a movable plate, two through grooves are provided on the side of the clamping box, the end face of the movable plate slides through the through grooves and is fixedly connected with a clamping plate, a plurality of electric push rods are fixedly connected to the side of the clamping plate, one end of the electric push rod is fixedly connected with a clamping arm, a buffer pad is fixedly connected to the surface of the clamping arm, and a plurality of pressure sensors are fixedly connected inside the clamping arm.

[0007] When using an automatic kiln loading and unloading device for toilets using the technical solution, by setting an X-axis sliding electric rail, a Y-axis sliding electric rail and a lifting motor, it can move in 360 degrees in space, automatically unload the toilet from the kiln car or load the toilet on the kiln car, thereby realizing the automated operation of loading and unloading the toilet from the kiln, which has the advantages of greatly improving production efficiency and reducing the breakage rate of semi-finished products. At the same time, under the action of the electric push rod and the pressure sensor, the operation of the electric push rod can push the side of the clamping arm to fit more closely to the side of the toilet, so that it can be clamped more stably. At the same time, the operation of the pressure sensor can monitor the pressure at that location, thereby avoiding excessive operation of the electric push rod and causing damage to the toilet.

[0008] Furthermore, the output end of the lifting motor rotates through the Z-axis lifting frame and is fixedly connected to a gear, and the side of the Z-axis lifting rod is fixedly connected to a rack.

[0009] Furthermore, the gear and the rack are meshed with each other.

[0010] Furthermore, a mounting plate is fixedly connected to the bottom end of the vertical pole.

[0011] Furthermore, mounting holes are provided at four corners of the top of the mounting plate.

[0012] Furthermore, a cross bar is fixedly connected between the two vertical poles.

[0013] (3) Beneficial effects

[0014] In summary, the utility model has the following beneficial effects:

[0015] 1. This automatic kiln loading and unloading device for toilets can move 360 ​​degrees in space by setting X-axis sliding electric rails, Y-axis sliding electric rails and lifting motors, automatically unload the toilet from the kiln car or load the toilet on the kiln car, and realize the automated operation of toilet loading and unloading kilns. It has the advantages of greatly improving production efficiency and reducing the breakage rate of semi-finished products. At the same time, under the action of the electric push rod and the pressure sensor, the electric push rod can run to push the side of the clamping arm to fit more closely to the side of the toilet, so that it can be clamped more stably. At the same time, the pressure sensor can run to monitor the pressure at that location, so as to avoid excessive operation of the electric push rod and damage to the toilet. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of the utility model in a front view;

[0018] Figure 2 It is a structural schematic diagram of the cross section of the clamping box in the utility model;

[0019] Figure 3 for Figure 1 A in the middle is an enlarged cross-sectional structural diagram.

[0020] The markings in the accompanying drawings are:

[0021] 1. Vertical pole; 101. X-axis sliding electric rail; 102. Cross bar; 103. Sliding block; 104. Y-axis sliding electric rail; 105. L-shaped sliding block; 106. Z-axis lifting frame; 107. Z-axis lifting rod; 108. Lifting motor; 109. Clamping box; 1010. Through slot; 1011. Clamping motor; 1012. First threaded rod; 1013. Second threaded rod; 1014. Movable plate; 1015. Clamping plate; 1016. Electric push rod; 1017. Clamping arm; 1018. Buffer pad; 1019. Pressure sensor; 1020. Gear; 1021. Rack; 1022. Mounting plate; 1023. Mounting hole. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0023] Example:

[0024] The following is combined with Figure 1-3 The utility model is described in further detail.

[0025] See also Figure 1-3The utility model provides a technical solution: an automatic loading and unloading device for a toilet, comprising a vertical pole 1, wherein the number of vertical poles 1 is four, the tops of the two vertical poles 1 are fixedly connected with an X-axis sliding electric rail 101, the X-axis sliding electric rail 101 is internally slidably connected with a sliding block 103, a Y-axis sliding electric rail 104 is fixedly connected between the two sliding blocks 103, an L-shaped sliding block 105 is internally slidably connected with the Y-axis sliding electric rail 104, a Z-axis lifting frame 106 is fixedly connected to the top of the L-shaped sliding block 105, a lifting motor 108 is fixedly connected to the side of the Z-axis lifting frame 106, a Z-axis lifting rod 107 is internally slidably connected to the Z-axis lifting frame 106, a clamping box 109 is fixedly connected to the bottom end of the Z-axis lifting rod 107, a clamping motor 1011 is fixedly connected to the inner side of the clamping box 109, and the output end of the clamping motor 1011 rotates through The clamping box 109 is fixedly connected with a first threaded rod 1012, one end of the first threaded rod 1012 is fixedly connected with a second threaded rod 1013, the axial end of the second threaded rod 1013 is rotatably connected to a bearing fixedly connected to the inner side of the clamping box 109, the surfaces of the first threaded rod 1012 and the second threaded rod 1013 are both threadedly connected with a movable plate 1014, the side of the clamping box 109 is provided with two through grooves 1010, the end face of the movable plate 1014 slides through the through grooves 1010, and is fixedly connected with a clamping plate 1015, the side of the clamping plate 1015 is fixedly connected with a plurality of electric push rods 1016, one end of the electric push rod 1016 is fixedly connected with a clamping arm 1017, the surface of the clamping arm 1017 is fixedly connected with a buffer pad 1018, and the inside of the clamping arm 1017 is fixedly connected with a plurality of pressure sensors 1019.

[0026] By adopting the above technical solution, by setting the X-axis sliding electric rail 101, the Y-axis sliding electric rail 104 and the lifting motor 108, 360-degree spatial movement can be performed, and the toilet can be automatically unloaded from the kiln car or installed on the kiln car, thereby realizing the automated operation of loading and unloading the toilet from the kiln, which has the advantages of greatly improving production efficiency and reducing the breakage rate of semi-finished products. At the same time, under the action of the electric push rod 1016 and the pressure sensor 1019, the electric push rod 1016 can operate to push the side of the clamping arm 1017 to fit more closely to the side of the toilet, so that it can be clamped more stably. At the same time, the pressure sensor 1019 can operate to monitor the pressure at this location, thereby avoiding excessive operation of the electric push rod 1016 and causing damage to the toilet.

[0027] See also Figure 1 and Figure 3The output end of the lifting motor 108 rotates through the Z-axis lifting frame 106 and is fixedly connected to a gear 1020. A rack 1021 is fixedly connected to the side of the Z-axis lifting rod 107. The gear 1020 and the rack 1021 are meshed with each other. A mounting plate 1022 is fixedly connected to the bottom end of the vertical pole 1. Mounting holes 1023 are provided at the four corners of the top of the mounting plate 1022. A cross bar 102 is fixedly connected between the two vertical poles 1.

[0028] The working principle of the utility model is:

[0029] When in use, people install the device at a suitable position through the mounting plate 1022 and the mounting hole 1023. After the installation is completed, when the toilet needs to be loaded and unloaded, people control the operation of the X-axis sliding electric rail 101 and the Y-axis sliding electric rail 104 through an external controller, and adjust the position of the L-shaped sliding block 105. After the adjustment is completed, people control the operation of the lifting motor 108 through the external controller to rotate the gear 1020. Through the rack 1021, the Z-axis lifting rod 107 can be driven to slide in the Z-axis lifting frame 106. Then people adjust the position of the clamping box 109 to make the clamping box 109 in the toilet. After the adjustment is completed on the back of the water tank, people control the clamping motor 1011 and the electric push rod 1016 to run through the external controller. The motor runs to rotate the first threaded rod 1012 and the second threaded rod 1013. Through the limit of the through slot 1010, the movable plate 1014 can be driven to slide in the clamping box 109, so that the two clamping plates 1015 are close to each other. Then, multiple electric push rods 1016 run to push the clamping arm 1017 to overlap the side of the toilet. At the same time, the pressure sensor 1019 runs to monitor the pressure at this location and determine the clamping force of the clamping arm 1017 on the toilet. After the clamping is completed;

[0030] People can then control the operation of the X-axis sliding electric rail 101, the Y-axis sliding electric rail 104 and the lifting motor 108 through an external controller, so that the toilet can be unloaded from the kiln car or installed on the kiln car.

[0031] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A toilet automatic loading and unloading device, comprising a vertical rod (1), characterized in that: There are four vertical poles (1), the tops of two vertical poles (1) are fixedly connected with X-axis sliding electric rails (101), the X-axis sliding electric rails (101) are internally slidably connected with sliding blocks (103), a Y-axis sliding electric rail (104) is fixedly connected between the two sliding blocks (103), the Y-axis sliding electric rail (104) is internally slidably connected with an L-shaped sliding block (105), and the top of the L-shaped sliding block (105) is fixedly connected with a Z-axis lifting frame ( 106), a lifting motor (108) is fixedly connected to the side of the Z-axis lifting frame (106), a Z-axis lifting rod (107) is slidably connected inside the Z-axis lifting frame (106), a clamping box (109) is fixedly connected to the bottom end of the Z-axis lifting rod (107), a clamping motor (1011) is fixedly connected to the inner side of the clamping box (109), an output end of the clamping motor (1011) rotates through the clamping box (109), and is fixedly connected to the first A threaded rod (1012), one end of the first threaded rod (1012) is fixedly connected to a second threaded rod (1013), the axial end of the second threaded rod (1013) is rotatably connected to a bearing fixedly connected to the inner side of a clamping box (109), the surfaces of the first threaded rod (1012) and the second threaded rod (1013) are both threadedly connected to a movable plate (1014), the side of the clamping box (109) is provided with two through grooves (1010), the movable plate The end face (1014) slides through the through groove (1010) and is fixedly connected to a clamping plate (1015), a plurality of electric push rods (1016) are fixedly connected to the side of the clamping plate (1015), one end of the electric push rod (1016) is fixedly connected to a clamping arm (1017), a buffer pad (1018) is fixedly connected to the surface of the clamping arm (1017), and a plurality of pressure sensors (1019) are fixedly connected inside the clamping arm (1017).

2. The automatic loading and unloading device for toilet according to claim 1, characterized in that: The output end of the lifting motor (108) rotates through the Z-axis lifting frame (106) and is fixedly connected to a gear (1020), and the side of the Z-axis lifting rod (107) is fixedly connected to a rack (1021).

3. The automatic loading and unloading device for toilet according to claim 2, characterized in that: The gear (1020) and the rack (1021) are meshed with each other.

4. The automatic loading and unloading device for toilet according to claim 1, characterized in that: The bottom end of the vertical pole (1) is fixedly connected to a mounting plate (1022).

5. The automatic loading and unloading device for toilet according to claim 4, characterized in that: The four corners of the top of the mounting plate (1022) are each provided with mounting holes (1023).

6. The automatic loading and unloading device for toilet according to claim 1, characterized in that: A cross bar (102) is fixedly connected between the two vertical bars (1).