Aluminum ingot stacking device
By designing an aluminum ingot stacking device including a fixed conveying mechanism, a flip stacking mechanism and a cutting mechanism, the problems of frequent and high maintenance of robots in the prior art are solved, and efficient transportation and stacking of aluminum ingots are realized, and production is improved efficiency.
Patent Information
- Application Number
- CN202420842450.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing aluminum ingot stacking technology relies on robots, which are frequently maintained and costly, affecting production efficiency.
An aluminum ingot stacking device is designed, including a shaped conveying mechanism, a flip stacking mechanism and a feeding mechanism. By switching the conveying device through the flip stacking mechanism, the continuous conveying and stacking of aluminum ingots are realized.
The device is simple, convenient and practical, and can maintain efficient conveying and stacking of aluminum ingots, reduce the frequency and cost of robot maintenance, and improve production efficiency.
Smart Images

Figure CN222433542U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum ingot stacking, and specifically relates to an aluminum ingot stacking device. Background Art
[0002] Aluminum ingots are generally stacked by robots. Depending on the size of the ingots, the robot grabs 1-3 ingots each time. One robot can only load two pallets with the ingots. The maintenance or repair of the robot will greatly delay production. If the company uses two cooling lines, at least 4 to 6 robots are required, and the investment cost is between 600,000 and 1.2 million. The subsequent maintenance costs of the manufacturer are also relatively high and time-consuming. In addition, the grasping parts of the robot often grab heavy objects and need frequent maintenance. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an aluminum ingot stacking device, which has a simple structure, is convenient and practical, and switches the conveying device through the flipping stacking mechanism, so that the aluminum ingots continue to be conveyed and are conveyed to the next flipping stacking mechanism, so that the conveying speed and stacking of the aluminum ingots will not be affected.
[0004] An aluminum ingot stacking device, comprising a shaping conveying mechanism, a flipping stacking mechanism and a feeding mechanism, wherein a plurality of the shaping conveying mechanisms are connected together, the flipping stacking mechanism and the feeding mechanism are connected between adjacent shaping conveying mechanisms, and the feeding mechanism is arranged on one side of the flipping stacking mechanism; the shaping conveying mechanism comprises a C-shaped conveying frame and a roller conveyor arranged on the C-shaped conveying frame; the flipping stacking mechanism comprises a flipping motor, a transmission wheel, a transmission belt, a rotating shaft, a positive C-shaped conveying frame, a rotating frame, a reverse C-shaped conveying frame, a conveying roller, a transmission sprocket, a transmission The turning motor is installed on the C-type conveyor frame, and the two ends of the rotating shaft are connected to the forming conveying mechanisms on both sides through bearing seats respectively. The two transmission wheels are respectively connected to the power rod of the turning motor and one end of the rotating shaft and are connected through a transmission belt. The turning frame is fixedly connected to the rotating shaft, and the positive C-type conveyor frame and the reverse C-type conveyor frame are respectively connected to the upper and lower sides of the turning frame. Several conveying rollers are respectively movably connected to the positive C-type conveyor frame and the reverse C-type conveyor frame and one end is connected to the transmission sprocket, and adjacent transmission sprockets are connected through a transmission chain.
[0005] Preferably, the unloading mechanism includes a fixed frame, a pushing cylinder, a push rod and a power transmission device, the two ends of the fixed frame are respectively connected to the C-shaped conveying frame of the shaping conveying mechanism on both sides, at least one pushing cylinder is installed on the fixed frame and the piston rod is connected to the push rod, and the power transmission device is installed on the shaping conveying mechanism and is transmission-connected to the flipping and stacking mechanism.
[0006] Preferably, the power transmission device includes a power cylinder, an adjusting rod, a transmission gear and a sub-transmission gear. The power cylinder is installed on the C-type conveying frame of the forming conveying mechanism and the piston rod is connected to one end of the adjusting rod. The other end of the adjusting rod is movably connected to a main transmission gear. The adjusting rod is movably connected to one end of the conveying roller of the roller conveyor. One end of the conveying roller of the roller conveyor movably connected to the adjusting rod is connected to the transmission gear. The main transmission gear and the transmission gear are meshed with each other. The two sub-transmission gears are matched with the main transmission gear and are respectively connected to one end of the conveying roller of the positive C-type conveying frame and the negative C-type conveying frame.
[0007] Preferably, the positive C-shaped conveying frame and the reverse C-shaped conveying frame include an adjustment plate and an L-shaped frame, and the adjustment plate is connected to the L-shaped frame.
[0008] Preferably, a CCD high-definition camera is provided on the C-shaped conveyor frame.
[0009] Beneficial effects:
[0010] (1) The utility model provides an aluminum ingot stacking device, which has a simple structure, is convenient and practical. The conveying device is switched by the flipping stacking mechanism, so that the aluminum ingots continue to be conveyed and are conveyed to the next flipping stacking mechanism, so that the conveying speed and stacking of the aluminum ingots will not be affected.
[0011] (2) The utility model provides an aluminum ingot stacking device, which pushes the turned aluminum ingots onto a pallet through a feeding mechanism to achieve the effect of express stacking of the aluminum ingots; at the same time, the power of the roller conveyor is transmitted to the conveying rollers on the positive C-type conveying frame and the reverse C-type conveying frame through a power transmission device, thereby achieving the purpose of power transmission and switching. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of an aluminum ingot stacking device;
[0013] Figure 2 It is a structural schematic diagram of the flip stacking mechanism;
[0014] Figure 3 It is a structural schematic diagram of the material unloading mechanism;
[0015] Figure 4 It is a side structural schematic diagram of the flip stacking mechanism;
[0016] 1-forming conveying mechanism, 11-C-type conveying frame, 12-roller conveyor, 2-flipping and stacking mechanism, 21-flipping motor, 22-driving wheel, 23-driving belt, 24-rotating shaft, 25-positive C-type conveying frame, 26-rotating frame, 27-reverse C-type conveying frame, 28-conveyor roller, 29-driving sprocket, 210-driving chain, 211-adjusting plate, 212-L-type frame, 3-unloading mechanism, 31-fixed frame, 32-pushing cylinder, 33-push rod, 34-power cylinder, 35-adjusting rod, 36-transmission gear, 37-main transmission gear, 38-secondary transmission gear. DETAILED DESCRIPTION
[0017] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.
[0018] Example 1
[0019] like Figures 1 to 4As shown; an aluminum ingot stacking device, including a shaping conveying mechanism 1, a flip stacking mechanism 2 and a feeding mechanism 3, a plurality of the shaping conveying mechanisms 1 are connected together, the flip stacking mechanism 2 and the feeding mechanism 3 are connected between adjacent shaping conveying mechanisms 1, and the feeding mechanism 3 is arranged on one side of the flip stacking mechanism 2; the shaping conveying mechanism 1 includes a C-shaped conveying frame 11 and a roller conveyor 12 arranged on the C-shaped conveying frame 11; the flip stacking mechanism 2 includes a flip motor 21, a transmission wheel 22, a transmission belt 23, a rotating shaft 24, a positive C-shaped conveying frame 25, a rotating frame 26, a reverse C-shaped conveying frame 27, a conveying roller 28, a transmission sprocket 29, and a transmission chain 210 The turning motor 21 is installed on the C-type conveyor frame 11, and the two ends of the rotating shaft 24 are connected to the shaping conveying mechanism 1 on both sides through the bearing seats. The two transmission wheels 22 are respectively connected to the power rod of the turning motor 21 and one end of the rotating shaft 24 and are connected through the transmission belt 23. The rotating frame 26 is fixedly connected to the rotating shaft 24, and the positive C-type conveyor frame 25 and the reverse C-type conveyor frame 27 are respectively connected to the upper and lower sides of the rotating frame 26. A plurality of conveying rollers 28 are respectively movably connected to the positive C-type conveyor frame 25 and the reverse C-type conveyor frame 27 and one end is connected to the transmission sprocket 29, and the adjacent transmission sprockets 29 are connected through the transmission chain 210; the unloading The mechanism 3 includes a fixed frame 31, a push cylinder 32, a push rod 33 and a power transmission device. The two ends of the fixed frame 31 are respectively connected to the C-shaped conveying frame 11 of the shaping conveying mechanism 1 on both sides. At least one of the push cylinders 32 is installed on the fixed frame 31 and the piston rod is connected to the push rod 33. The power transmission device is installed on the shaping conveying mechanism 1 and is connected to the flip stacking mechanism 2 in a transmission manner; the power transmission device includes a power cylinder 34, an adjusting rod 35, a transmission gear 36 and a sub-transmission gear 38. The power cylinder 34 is installed on the C-shaped conveying frame 11 of the shaping conveying mechanism 1 and the piston rod is connected to one end of the adjusting rod 35. The other end of the adjusting rod 35 is movably connected There is a main transmission gear 37, the adjustment rod 35 is movably connected to one end of the conveying roller of the roller conveyor 12, and one end of the conveying roller of the roller conveyor 12 movably connected to the adjustment rod 35 is connected to the transmission gear 36, the main transmission gear 37 and the transmission gear 36 are meshed with each other, and the two auxiliary transmission gears 38 are matched with the main transmission gear 37 and are respectively connected to one end of the conveying roller 28 of the positive C-type conveying frame 25 and the reverse C-type conveying frame 27; the positive C-type conveying frame 25 and the reverse C-type conveying frame 27 include an adjustment plate 211 and an L-shaped frame 212, and the adjustment plate 211 is connected to the L-shaped frame 212; a CCD high-definition camera is arranged on the C-type conveying frame 11.
[0020] It also includes a rail car and a lifting and rotating table. The lifting and rotating table is arranged on the rail car. The pallets for stacking aluminum ingots are placed on the lifting and rotating table. The rail car drives the lifting and rotating table and the pallets thereon to move one unit. One unit is the width of an aluminum ingot. The lifting and rotating table drives the pallet to move up and down. The rotation is to rotate the pallet 90 degrees, and each time it drops to the height of an aluminum ingot to complete the stacking and stacking of the aluminum ingots.
[0021] Specifically, the aluminum ingot is transported to the flip stacking mechanism 2 by the roller conveyor 12, the aluminum ingot is moved to the specified position by the CCD, and the aluminum ingot on the flip stacking mechanism 2 is pushed to the pallet by the unloading mechanism 3 to complete the feeding, and the aluminum ingot is stacked in this way; when the unloading mechanism 3 is working, it mainly consists of two parts, one is the pushing cylinder 32 that pushes the aluminum ingot to the pallet, and the pushing cylinder 32 drives the push rod 33, and the push rod 33 pushes the aluminum ingot out of the positive C-type conveying frame 25 or the reverse C-type conveying frame 27, and the second is to drive one end of the adjusting rod 35 to move by the power cylinder 34, and the main transmission gear 37 at the other end of the adjusting rod 35 is close to the auxiliary transmission gear 38 on the positive C-type conveying frame 25 or the reverse C-type conveying frame 27 and meshes with it, so that the roller The transmission force of the conveyor 12 drives the transmission gear 36, the main transmission gear 37, the auxiliary transmission gear 38 and the conveying roller 28 in turn, and the adjacent conveying rollers 28 are driven by the transmission sprocket 29 to complete the conveying of the aluminum ingot; when the flipping and stacking mechanism 2 is working, the transmission wheel 22 is driven by the flipping motor 21, and the transmission belt 23 drives the transmission wheel 22 at one end of the rotating shaft 24 to rotate the rotating shaft 24, and the rotating shaft 24 drives the rotating frame 26 to complete the switching between the positive C-type conveying frame 25 and the reverse C-type conveying frame 27. After the switching between the positive C-type conveying frame 25 and the reverse C-type conveying frame 27 is completed, the positive C-type conveying frame 25 or the reverse C-type conveying frame 27 with the aluminum ingot is reversed so that the aluminum ingot falls on the adjustment plate 211, and the aluminum ingot is pushed out, and a plurality of conveying rollers 28 are arranged on the L-shaped frame 212.
[0022] The specific embodiments of the present invention are described in detail above, but they are only examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification and substitution of the present invention is also within the scope of the present invention. Therefore, the equivalent transformation and modification made without departing from the spirit and scope of the present invention are all within the scope of the present invention.
Claims
1. An aluminum ingot stacking device, characterized in that: The invention comprises a shaping conveying mechanism (1), a flipping and stacking mechanism (2) and a feeding mechanism (3), wherein a plurality of the shaping conveying mechanisms (1) are connected together, the flipping and stacking mechanism (2) and the feeding mechanism (3) are connected between adjacent shaping conveying mechanisms (1), and the feeding mechanism (3) is arranged on one side of the flipping and stacking mechanism (2); the shaping conveying mechanism (1) comprises a C-shaped conveying frame (11) and a roller conveyor (12) arranged on the C-shaped conveying frame (11); the flipping and stacking mechanism (2) comprises a flipping motor (21), a transmission wheel (22), a transmission belt (23), a rotating shaft (24), a positive C-shaped conveying frame (25), a rotating frame (26), a negative C-shaped conveying frame (27), a conveying roller (28), a transmission sprocket wheel (29), a transmission chain (210), and a transmission chain (211). ) and a bearing seat, the flip motor (21) is installed on the C-type conveying frame (11), the two ends of the rotating shaft (24) are respectively connected to the fixed conveying mechanism (1) on both sides through the bearing seats, the two transmission wheels (22) are respectively connected to the power rod of the flip motor (21) and one end of the rotating shaft (24) and are connected through a transmission belt (23), the rotating frame (26) is fixedly connected to the rotating shaft (24), the positive C-type conveying frame (25) and the reverse C-type conveying frame (27) are respectively connected to the upper and lower sides of the rotating frame (26), a plurality of conveying rollers (28) are respectively movably connected to the positive C-type conveying frame (25) and the reverse C-type conveying frame (27) and one end is connected to the transmission sprocket (29), and adjacent transmission sprockets (29) are connected through a transmission chain (210).
2. The aluminum ingot stacking device according to claim 1, characterized in that: The unloading mechanism (3) comprises a fixed frame (31), a pushing cylinder (32), a push rod (33) and a power transmission device. The two ends of the fixed frame (31) are respectively connected to the C-shaped conveying frames (11) of the shaping conveying mechanisms (1) on both sides. At least one of the pushing cylinders (32) is installed on the fixed frame (31) and the piston rod is connected to the push rod (33). The power transmission device is installed on the shaping conveying mechanism (1) and is transmission-connected to the flipping and stacking mechanism (2).
3. An aluminum ingot stacking device as claimed in claim 2, characterized in that: The power transmission device comprises a power cylinder (34), an adjusting rod (35), a transmission gear (36) and a secondary transmission gear (38). The power cylinder (34) is mounted on a C-shaped conveying frame (11) of the shaping conveying mechanism (1) and the piston rod is connected to one end of the adjusting rod (35). The other end of the adjusting rod (35) is movably connected to a main transmission gear (37). The adjusting rod (35) is movably connected to one end of a conveying roller of a roller conveyor (12). One end of the conveying roller of the roller conveyor (12) movably connected to the adjusting rod (35) is connected to the transmission gear (36). The main transmission gear (37) and the transmission gear (36) are meshed with each other. The two secondary transmission gears (38) are matched with the main transmission gear (37) and are respectively connected to one end of a conveying roller (28) of the positive C-shaped conveying frame (25) and the negative C-shaped conveying frame (27).
4. The aluminum ingot stacking device according to claim 3, characterized in that: The positive C-shaped conveying frame (25) and the negative C-shaped conveying frame (27) comprise an adjustment plate (211) and an L-shaped frame (212), wherein the adjustment plate (211) is connected to the L-shaped frame (212).
5. The aluminum ingot stacking device according to claim 4, characterized in that: The C-shaped conveying frame (11) is provided with a CCD high-definition camera.