Automatic winder for polyester cotton yarns

By adopting automatic ball deballing machine and spraying system in the polyester cotton yarn automatic winder, the problems of insufficient pilling and heat resistance on the yarn surface are solved, and construction efficiency and equipment use safety are improved.

CN222433784UActive Publication Date: 2025-02-07SICHUAN ZHONGJIANG JINHUI TEXTILE CO LTD
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Patent Information

Application Number
CN202421897088.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-02-07
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the use of the existing polyester and cotton yarn automatic winding machine, the surface of the polyester and cotton yarn is easy to pill, which requires manual processing, which is time-consuming and labor-intensive to affect the construction efficiency. The increase in the equipment temperature leads to insufficient heat resistance of the polyester and cotton yarn, which is prone to deformation or melting.

Method used

A polyester cotton yarn automatic winder is designed, using a combination of horizontal plate, limit block, connecting block, engaging block and ball remover to automatically remove yarn wool balls and pass through a water tank, storage box, water pump and fog The system of spray nozzles, spraying moisture to prevent yarn from overheating.

Benefits of technology

Automatic removal of yarn wool balls is achieved, reducing manual processing time, improving working efficiency, and preventing yarn from deforming or melting by spraying water, extending the service life of the equipment.

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Abstract

The utility model provides an automatic polyester cotton yarn winder, which relates to the technical field of automatic winders, and comprises a base, a transverse plate is fixedly connected to one side of the top end of the base, a plurality of limiting blocks are fixedly connected to the surface of the transverse plate, a clamping block is clamped to one side of the top end of each limiting block, and a connecting block is arranged on the other side of the top end of each limiting block. The middle of the bottom end of the connecting block is fixedly connected with the ball removing device, the other side of the top end of the base is fixedly connected with two sets of vertical plates, through cooperation of the transverse plate, the limiting block, the connecting block, the clamping block and the ball removing device, the limiting block can be installed on the base through the transverse plate, and then polyester cotton yarn can be limited through the clamping block and the limiting block; then under the action of a connecting block, a ball removing device can be installed on the surface of a limiting block, the ball removing device can be used for removing the wool balls of the polyester cotton yarn, subsequent constructors do not need to manually remove the wool balls, time and labor are saved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic winding machines, in particular to an automatic winding machine for polyester-cotton yarns. Background Art

[0002] The automatic winding machine for polyester-cotton yarn plays a vital role in the textile industry. It is mainly used to wind polyester and cotton blended yarn from smaller bobbins into larger-capacity bobbins for subsequent textile processing. The winding machine can rewind the bobbins from the spinning machine into larger-capacity bobbins, which can significantly increase the length of a single yarn package, usually up to tens of thousands of meters. This greatly reduces the frequency of changing packages in subsequent processing such as warping and weaving, and improves production efficiency. During the winding process, the yarn will pass through a yarn clearing device, which can detect and remove defects, impurities, coarse and fine details, cotton knots, etc. in the yarn, improve the uniformity and strength of the yarn, and thus improve the quality of the final fabric. The automatic winding machine is equipped with a precise tension control system to ensure that the yarn maintains a constant tension during the winding process, avoid the yarn being too loose or too tight during winding, and ensure that the bobbin is well formed and the yarn is not easy to break.

[0003] However, during the use of the existing polyester-cotton yarn automatic winding machine, the polyester-cotton yarn surface is prone to pilling, which requires subsequent manual treatment, which is time-consuming and labor-intensive and affects the construction efficiency. In addition, during long-term use, the temperature of the equipment will rise. Since the polyester-cotton yarn has poor heat resistance, it is easy to deform or melt at high temperatures. Therefore, it is necessary to propose a new type of polyester-cotton yarn automatic winding machine. Utility Model Content

[0004] The purpose of the utility model is to solve the above-mentioned problem that the surface of polyester-cotton yarn is prone to pilling, which requires subsequent manual treatment, is time-consuming and labor-intensive, affecting construction efficiency, and during long-term use, the temperature of the equipment will rise. Since the heat resistance of polyester-cotton yarn is poor, it is easy to deform or melt at high temperature. Therefore, an automatic winding machine for polyester-cotton yarn is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic winding machine for polyester-cotton yarn, comprising a base, a horizontal plate is fastened to one side of the top of the base, a plurality of groups of limit blocks are fastened to the surface of the horizontal plate, a plurality of groups of limit blocks are fastened to one side of the top of the limit blocks in a snap-fitting connection, a connecting block is arranged on the other side of the top of the plurality of groups of limit blocks, a ball remover is fastened to the middle of the bottom end of the connecting block, two groups of vertical plates are fastened to the other side of the top of the base, a first rotating shaft and a second rotating shaft are rotatably connected to the middle of one side of the two groups of vertical plates respectively, and a load-bearing plate is fastened to the top of the two groups of vertical plates.

[0006] Preferably, one end of the first rotating shaft is connected to a first motor, and one end of the second rotating shaft is connected to a second motor.

[0007] Preferably, a water pump is fastened to one side of the top end of the load-bearing plate, and an output end of the water pump is connected to a water tank.

[0008] Preferably, the bottom end of the load-bearing plate is fastened with a plurality of connecting shafts, and the bottom ends of the plurality of connecting shafts are fastened with storage boxes.

[0009] Preferably, a plurality of groups of atomizing nozzles are connected to the bottom end of the storage box, and a water inlet is connected to one side of the storage box.

[0010] Preferably, one side of the water tank is connected to a delivery pipe, and one end of the delivery pipe is connected to the inside of the water inlet.

[0011] Preferably, a water storage tank is provided in the middle of the surface of the base.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, by cooperating with the set horizontal plate, limit block, connecting block, snap block and ball remover, the limit block can be installed on the base using the horizontal plate, and then the polyester-cotton yarn can be limited by the snap block and the limit block. Afterwards, under the action of the connecting block, the ball remover can be installed on the surface of the limit block. By using the ball remover, the hair balls of the polyester-cotton yarn can be removed, and there is no need for subsequent construction personnel to remove them manually, which saves time and effort and improves work efficiency.

[0014] 2. In the utility model, by cooperating with the water tank, storage tank, water pump and atomizing nozzle, starting the water pump can drive the water tank to operate, so that the water inside the water tank flows into the storage tank from the delivery pipe, and then sprays the polyester-cotton yarn through the atomizing nozzle to prevent the polyester-cotton yarn from being overly hot and causing deformation or melting of the polyester-cotton yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional structural schematic diagram of an automatic winding machine for polyester-cotton yarn is proposed for the utility model;

[0016] Figure 2 The utility model provides a side view structural schematic diagram of an automatic winding machine for polyester-cotton yarn;

[0017] Figure 3 A partial structural schematic diagram of an automatic winding machine for polyester-cotton yarn is proposed for the utility model;

[0018] Figure 4 The utility model provides a schematic diagram of the installation structure of a transverse plate, a limit block, a connecting block, a clamping block and a ball remover of an automatic winding machine for polyester-cotton yarn.

[0019] Legend: 1. Base; 2. Horizontal plate; 3. Vertical plate; 4. Second motor; 5. First motor; 6. Water tank; 7. Connecting shaft; 8. Storage box; 9. Water pump; 10. Second rotating shaft; 11. Limit block; 12. Connecting block; 13. Engaging block; 14. First rotating shaft; 15. Water storage tank; 16. Atomizing nozzle; 17. De-balling device; 18. Load-bearing plate; 19. Water inlet; 20. Delivery pipe. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Example 1: Figure 1-Figure 4 As shown, the utility model provides a technical solution: a polyester-cotton yarn automatic winding machine, comprising a base 1, a horizontal plate 2 is fastened to one side of the top of the base 1, a plurality of groups of limit blocks 11 are fastened to the surface of the horizontal plate 2, a locking block 13 is snap-connected to one side of the top of the plurality of groups of limit blocks 11, a connecting block 12 is arranged on the other side of the top of the plurality of groups of limit blocks 11, a ball remover 17 is fastened to the middle of the bottom end of the connecting block 12, two groups of vertical plates 3 are fastened to the other side of the top of the base 1, a first rotating shaft 14 and a second rotating shaft 10 are rotatably connected to the middle of one side of the two groups of vertical plates 3, a load-bearing plate 18 is fastened to the top of the two groups of vertical plates 3, a first motor 5 is connected to one end of the first rotating shaft 14, and a second motor 4 is connected to one end of the second rotating shaft 10.

[0023] In this embodiment, the base 1 is provided to conveniently improve the load-bearing effect of the overall equipment. Then, under the action of the cross plate 2, the limit block 11 can be installed on the surface of the base 1, and then the polyester-cotton yarn can be limited by the locking block 13 and the limit block 11. After that, under the action of the connecting block 12, the ball remover 17 can be installed on the surface of the limit block 11. By using the ball remover 17, the balls of the polyester-cotton yarn can be removed, and there is no need for subsequent construction personnel to remove them manually, which saves time and effort and improves work efficiency. The first motor 5 and the second motor 4 can respectively drive the first rotating shaft 14 and the second rotating shaft 10 to operate. During the operation of the first rotating shaft 14 and the second rotating shaft 10, the polyester-cotton yarn can be stretched.

[0024] Example 2: Figure 1-Figure 4 As shown, a water pump 9 is fastened to one side of the top of the load-bearing plate 18, and an output end of the water pump 9 is connected to a water tank 6. A plurality of connecting shafts 7 are fastened to the bottom end of the load-bearing plate 18, and a storage box 8 is fastened to the bottom end of the plurality of connecting shafts 7, and a plurality of atomizing nozzles 16 are connected to the bottom end of the storage box 8. A water inlet 19 is connected to one side of the storage box 8, and a delivery pipe 20 is connected to one side of the water tank 6, and one end of the delivery pipe 20 is connected to the inside of the water inlet 19. A water storage tank 15 is provided in the middle of the surface of the base 1.

[0025] In this embodiment, the water tank 6 can be driven to operate by starting the water pump 9. During the operation of the water tank 6, the water inside the water tank 6 can flow from the delivery pipe 20 into the storage box 8, and then spray the polyester-cotton yarn through the atomizing nozzle 16 to prevent the polyester-cotton yarn from being overheated and causing deformation or melting. Then, the storage box 8 and the load-bearing plate 18 can be connected and fixed using the connecting shaft 7 to prevent the storage box 8 from falling off during use and affecting the subsequent use effect. Finally, under the action of the water storage tank 15, the waste water after use can be collected to facilitate subsequent centralized treatment.

[0026] The working principle of this embodiment is as follows: when in use, first, the base 1 is conveniently used to improve the load-bearing effect of the entire equipment. Then, under the action of the cross plate 2, the limit block 11 can be installed on the surface of the base 1. Then, the polyester-cotton yarn can be limited by the engaging block 13 and the limit block 11. Then, under the action of the connecting block 12, the ball remover 17 can be installed on the surface of the limit block 11. By using the ball remover 17, the hair balls of the polyester-cotton yarn can be removed, and subsequent construction personnel do not need to remove them manually, which saves time and effort and improves work efficiency. The first motor 5 and the second motor 4 can respectively drive the first rotating shaft 14 and the second rotating shaft 10 to operate. During the operation of the two rotating shafts 10, the polyester-cotton yarn can be stretched. During the stretching process, the water pump 9 can be used to drive the water tank 6 to operate. During the operation of the water tank 6, the water inside the water tank 6 can flow from the delivery pipe 20 into the storage box 8, and then spray the polyester-cotton yarn through the atomizing nozzle 16 to prevent the polyester-cotton yarn from being overly hot, causing the polyester-cotton yarn to deform or melt. Then, the connecting shaft 7 can be used to connect and fix the storage box 8 and the load-bearing plate 18 to prevent the storage box 8 from falling off during use and affecting the subsequent use effect. Finally, under the action of the water storage tank 15, the waste water after use can be collected for subsequent centralized treatment.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A polyester-cotton yarn automatic winding machine, characterized in that: The invention comprises a base (1), wherein one side of the top of the base (1) is fastened with a horizontal plate (2), the surface of the horizontal plate (2) is fastened with a plurality of limit blocks (11), one side of the top of the plurality of limit blocks (11) is snap-connected with a snap-connecting block (13), the other side of the top of the plurality of limit blocks (11) is provided with a connecting block (12), the middle of the bottom of the connecting block (12) is fastened with a ball remover (17), the other side of the top of the base (1) is fastened with two groups of vertical plates (3), the middle of one side of the two groups of vertical plates (3) is rotatably connected with a first rotating shaft (14) and a second rotating shaft (10), and the tops of the two groups of vertical plates (3) are fastened with a load-bearing plate (18).

2. The automatic winding machine for polyester-cotton yarn according to claim 1, characterized in that: One end of the first rotating shaft (14) is connected to a first motor (5), and one end of the second rotating shaft (10) is connected to a second motor (4).

3. The automatic winding machine for polyester-cotton yarn according to claim 1, characterized in that: A water pump (9) is fastened to one side of the top end of the load-bearing plate (18), and an output end of the water pump (9) is connected to a water tank (6).

4. The automatic winding machine for polyester-cotton yarn according to claim 3, characterized in that: The bottom end of the load-bearing plate (18) is fastened to a plurality of groups of connecting shafts (7), and the bottom ends of the plurality of groups of connecting shafts (7) are fastened to storage boxes (8).

5. The automatic winding machine for polyester-cotton yarn according to claim 4, characterized in that: The bottom end of the storage box (8) is connected to a plurality of groups of atomizing nozzles (16), and one side of the storage box (8) is connected to a water inlet (19).

6. The automatic winding machine for polyester-cotton yarn according to claim 3, characterized in that: One side of the water tank (6) is connected to a delivery pipe (20), and one end of the delivery pipe (20) is connected to the inside of the water inlet (19).

7. The automatic winding machine for polyester-cotton yarn according to claim 4, characterized in that: A water storage tank (15) is provided in the middle of the surface of the base (1).