Multi-component alloy co-permeation vibration separator
By designing a multi-alloy co-permeable vibration separator, using flip, vibration screen and co-permeable agent supplementation devices, the problem of untimely separation of workpieces and co-permeable agents and low recycling efficiency of co-permeable agents is solved, and the workpieces are shared Efficient separation of permeable agents and efficient recycling of co-permeable agents.
Patent Information
- Application Number
- CN202421282302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-05
AI Technical Summary
There is a lack of reasonable facilities in the prior art that can efficiently separate the workpiece from the co-permeable agent and promote the recycling of the co-permeable agent, resulting in untimely separation of the workpiece and low efficiency of the co-permeable agent recycling.
A multi-alloy co-permeable vibrating separator is designed, including a flip device, a vibrating screening device and a co-permeable agent supplement device. The workpiece and co-permeable agent are discharged through the flip device, and the vibrating screening device performs workpiece and co-permeable agent. The separation and crushing and screening of co-permeable agents, and the co-permeable agent supplementation device realizes online supplementation.
It realizes efficient separation between the workpiece and the co-permeable agent, promotes the efficient recycling of the co-permeable agent, and improves production efficiency.
Smart Images
Figure CN222434599U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of alloy co-penetration equipment, in particular to a multi-component alloy co-penetration vibration separator. Background Art
[0002] The multi-element alloy co-penetration process is used to treat the surface of metal parts, which can significantly improve the surface corrosion resistance of metal parts and is widely used in products such as thin plates and standard parts. At present, the multi-element alloy co-penetration process is usually carried out by the powder method. Specifically, the metal parts, multi-element alloy powders and additives are placed in a furnace pot, and a heating furnace is used to heat and raise the temperature during the rotation process. After a certain process time, the furnace pot is taken out of the heating furnace, and then the workpiece is taken out of the furnace pot.
[0003] When the workpiece is taken out of the furnace after the co-infiltration process is completed, the workpiece and the co-infiltration agent are usually in a combined state. The workpiece and the co-infiltration agent need to be separated to obtain the final workpiece product and recycle the co-infiltration agent. At the same time, the agglomerated co-infiltration agent needs to be crushed and screened to meet the use requirements. The prior art does not have reasonable facilities that can comprehensively realize the aforementioned functions, resulting in the workpiece cannot be separated quickly and effectively after the co-infiltration process is completed, which also results in the co-infiltration agent cannot be efficiently recycled. In summary, it is necessary to develop and design a multi-element alloy co-infiltration vibration separation equipment to solve the aforementioned technical problems. Utility Model Content
[0004] The utility model aims to provide a multi-element alloy co-penetration vibration separator, which can realize the efficient separation of workpieces and co-penetrants and promote the efficient recycling of co-penetrants.
[0005] The technical solution adopted by the utility model is: a multi-element alloy co-penetration vibration separator, including a turning device installed at a high position, a vibrating screening device installed at a middle position, and a support body arranged at a low position for tilting the furnace tank, and a co-penetrant replenishing device is also provided at the side of the vibrating screening device; the turning device includes a rotatable turning platform for fixing the furnace tank, and also includes a turning drive component for driving the turning platform to rotate; the vibrating screening device includes a vibrating screen, a baffle is installed at the front end of the screen of the vibrating screen, and a discharge tray is installed at the front end of the receiving plate of the vibrating screen; the co-penetrant replenishing device includes a storage tank with a stirring component, and a conveying auger is installed on the bottom outlet of the storage tank, and the discharge port of the conveying auger is located above the discharge tray.
[0006] Preferably, the turning device is installed on a high platform, the vibrating screening device is installed on the ground, a pit is provided below the front of the vibrating screening device, a support body is provided in the pit, and when the furnace pot is placed on the support body, its top port is located below the end of the discharge tray.
[0007] Preferably, the flipping device includes a flip chassis, a rear bracket is installed at the rear of the flip chassis, a flip frame is installed at the front, a first rotating shaft and a second rotating shaft are installed on the top of the flip frame, and the flip platform is installed and fixed between the inner ends of the first rotating shaft and the second rotating shaft.
[0008] Preferably, the flip drive assembly includes a flip drive motor mounted on the flip chassis, a driven gear is mounted on the outer end of the first shaft or the second shaft, and the driving gear mounted on the output shaft of the flip drive motor meshes with the driven gear for transmission.
[0009] Preferably, the vibrating screening device includes a vibrating base frame, with two buffer brackets respectively provided at the front and rear of the vibrating base frame, the screen body of the vibrating screen is installed between the buffer brackets and buffer springs are installed between the top of the buffer brackets and the side of the screen body, a motor bracket is installed on the outer side of the middle part of the vibrating base frame, and a vibrating motor acting on the screen body is installed on the top of the motor bracket.
[0010] Preferably, the storage tank is supported by a storage tank bracket, and a weighing assembly is installed between the storage tank and the storage tank bracket, and the weighing assembly includes a plurality of weighing sensors.
[0011] Preferably, the stirring assembly includes a stirring motor installed above the middle part of the storage tank, a stirring impeller is installed at the lower end of the stirring shaft of the stirring motor, a discharge pipe is installed on the outlet of the conveying auger, and a discharge valve is installed between the outlet and the discharge pipe.
[0012] The advantages and positive effects of the utility model are:
[0013] The utility model provides a multi-element alloy co-penetrating vibration separator. Compared with the existing separation facilities and separation operation methods, the utility model provides an integrated device covering the unloading of workpieces and co-penetrants, vibration separation, co-penetrant replenishment and co-penetrant recycling. By setting a turning device, the furnace tank after the co-penetration process is turned over, so that the internal workpieces and co-penetrants can be discharged smoothly. By setting a vibration screening device, the workpiece and the co-penetrant are separated under the vibration effect, and the agglomerated co-penetrant is crushed by applying the vibration effect. The co-penetrant is screened by the screening action to form a usable co-penetrant again. By setting a co-penetrant replenishing device, online replenishment of the co-penetrant is achieved. Finally, the co-penetrant obtained by vibration screening and replenished is re-injected into the furnace tank supported by the support body, so that the utility model realizes the efficient separation of the workpiece and the co-penetrant, promotes the efficient recycling of the co-penetrant, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a main structural schematic diagram of the utility model;
[0015] Figure 2 yes Figure 1 The structural diagram of the vibrating screening device;
[0016] Figure 3 yes Figure 1 A schematic diagram of the structure of the co-osmotic agent replenishing device;
[0017] Figure 4 yes Figure 1 Schematic diagram of the structure of the mid-rear flip device.
[0018] In the figure:
[0019] 1. Pit; 2. Support body; 3. Vibrating chassis; 4. Vibrating screen; 4-1. Motor bracket; 4-2. Vibrating motor; 4-3. Buffer bracket; 4-4. Buffer spring; 4-5. Screen body; 4-6. Screen; 4-7. Receiving plate; 5. Baffle; 6. Discharge tray; 7. Stirring assembly; 8. Storage tank; 9. Storage tank bracket; 10. Conveying auger; 11. Workpiece; 12. Furnace tank; 13. Driven gear; 14. Turning frame; 15. Turning platform; 16. Turning drive motor; 17. Turning chassis; 18. Rear bracket; 19. First rotating shaft; 20. Second rotating shaft. DETAILED DESCRIPTION
[0020] In order to further understand the content, features and effects of the present invention, the following embodiments are given to explain in detail.
[0021] See also Figure 1 The multi-alloy co-penetration vibration separator of the utility model includes a turning device installed at a high position, a vibration screening device installed at a middle position, and a support body 2 arranged at a low position for tilting the furnace tank 12. A co-penetration agent replenishing device is also provided at the side of the vibration screening device.
[0022] Its working principle is: after opening one end of the furnace tank 12 that has completed the co-infiltration process, it is loaded onto the turning device, and the turning device drives the furnace tank 12 to flip, so that the workpiece 11 and the co-infiltration agent in the tank are poured out and fall on the vibration screening device. The vibration screening device applies a vibration screening effect to the workpiece 11 and the co-infiltration agent in a combined state, thereby promoting the separation between the workpiece 11 and the co-infiltration agent. At the same time, the detached agglomerated co-infiltration agent is broken and screened under the action of vibration to re-form the usable co-infiltration agent. The co-infiltration agent replenishing device is used to replenish the loss of the co-infiltration agent. Finally, the co-infiltration agent formed by vibration screening and replenished is put into the furnace tank 12 placed on the support body 2 and the workpiece 11 has been placed. After the injection is completed, the end of the furnace tank 12 is closed and transferred to the heating furnace, thereby promoting the efficient recycling of the co-infiltration agent.
[0023] See also Figure 1 and Figure 4 , we can see that:
[0024] The turning device includes a rotatable turning platform 15 for fixing the furnace pot 12, and also includes a turning driving assembly for driving the turning platform 15 to turn. Generally, the cross section of the main part of the furnace pot 12 is rectangular, so the turning platform 15 is U-shaped and equipped with necessary fixings. The middle part of the furnace pot 12 is placed in the turning platform 15 and the furnace pot 12 is fixed with fixings to prevent the furnace pot 12 from falling off when the turning action occurs.
[0025] In this embodiment, the flip device includes a flip chassis 17, a rear bracket 18 is installed at the rear of the flip chassis 17, a flip frame 14 is installed at the front, a first rotating shaft 19 and a second rotating shaft 20 are installed on the top of the flip frame 14, and the flip platform 15 is installed and fixed between the inner ends of the first rotating shaft 19 and the second rotating shaft 20. The purpose of setting the rear bracket 18 is that when the overall length of the furnace pot 12 is large, the rear end of the furnace pot 12 can be overlapped on the rear bracket 18. On the other hand, when problems such as drive failure occur, the rear end of the furnace pot 12 will fall on the rear bracket 18, which produces a certain protective effect.
[0026] In this embodiment, the turning drive assembly includes a turning drive machine 16 mounted on a turning chassis 17, a driven gear 13 is mounted on the outer end of the first rotating shaft 19 or the second rotating shaft 20, and a driving gear mounted on the output shaft of the turning drive machine 16 is meshed with the driven gear 13. The turning drive machine 16 controls the turning platform 15 and its furnace tank 12 to turn and reset by driving the driven gear 13 to rotate forward or reverse.
[0027] See also Figure 2 , we can see that:
[0028] The vibration screening device includes a vibration screen 4, a baffle 5 is installed at the front end of the screen 4-6 of the vibration screen 4, and a material tray 6 is installed at the front end of the receiving plate 4-7 of the vibration screen 4. The baffle 5 is used to block the workpiece 11 and the agglomerated co-infiltrant, and the co-infiltrant that is broken by vibration and screened falls on the receiving plate 4-7. Under the effect of vibration, the co-infiltrant gradually moves forward and finally falls off from the front end of the material tray 6.
[0029] In this embodiment, the vibrating screening device includes a vibrating frame 3, two buffer brackets 4-3 are respectively provided at the front and rear of the vibrating frame 3, the screen body 4-5 of the vibrating screen 4 is installed between the buffer brackets 4-3 and a buffer spring 4-4 is installed between the top of the buffer bracket 4-3 and the side of the screen body 4-5, a motor bracket 4-1 is installed on the outer side of the middle part of the vibrating frame 3, and a vibrating motor 4-2 acting on the screen body 4-5 is installed on the top of the motor bracket 4-1.
[0030] See also Figure 3 , we can see that:
[0031] The co-permeabilizer replenishing device includes a storage tank 8 with a stirring assembly 7, and a conveying auger 10 is installed at the bottom outlet of the storage tank 8, and the discharge port of the conveying auger 10 is located above the lower material tray 6. The storage tank 8 is filled with the mixed co-permeabilizer, and the stirring assembly 7 is used to exert a stirring effect to improve the uniformity of the co-permeabilizer components. The co-permeabilizer is replenished to the lower material tray 6 through the conveying auger 10 and mixed with the co-permeabilizer obtained by vibration screening.
[0032] In this embodiment, the storage tank 8 is supported by a storage tank bracket 9, and a weighing assembly is installed between the storage tank 8 and the storage tank bracket 9. The weighing assembly includes a plurality of weighing sensors. By setting the weighing assembly, the amount of co-infiltration material in the storage tank 8 can be determined, and the co-infiltration agent can be added to the storage tank 8 when necessary.
[0033] In this embodiment, the stirring assembly 7 includes a stirring motor installed above the middle part of the storage tank 8, a stirring impeller is installed at the lower end of the stirring shaft of the stirring motor, a discharge pipe is installed on the outlet of the conveying auger 10, and a discharge valve is installed between the outlet and the discharge pipe. When replenishing the co-penetrant, the motor of the conveying auger 10 is started and the discharge valve is opened. After the replenishment is completed, the motor of the conveying auger 10 is stopped and the discharge valve is closed.
[0034] In this embodiment, the turning device is installed on a high-position stand, the vibrating screening device is installed on the ground, a pit 1 is provided below the front of the vibrating screening device, a support body 2 is provided in the pit 1, and when the furnace pot 12 is placed on the support body 2, its top port is located below the end of the unloading tray 6. The vibrating screening and the supplementary co-permeation agent are combined and injected into the furnace pot 12, realizing efficient recycling.
[0035] How to run:
[0036] The furnace pot 12 that has completed the co-infiltration process is transferred to the turning platform 15 of the turning device by using the crane equipment at the production site and fixed. The end cover of the furnace pot 12 is removed, and the turning device produces a turning action. The front port of the furnace pot 12 drops, and the workpiece 11 and the co-infiltration agent inside are dumped out and fall on the vibrating screen 4.
[0037] The vibrating screen 4 provides a vibrating screening effect, the workpiece 11 is separated from the co-permeation agent, the agglomerated co-permeation agent is broken under the action of vibration, and falls downward onto the receiving plate 4-7 after screening. The lumps that cannot pass through the screen 4-6 and the workpiece 11 remain above the screen 4-6. The staff takes away the workpiece 11 and cleans the lumps regularly;
[0038] The conveying auger 10 replenishes the co-infiltration agent to the discharge tray 6, where it merges with the co-infiltration agent screened by vibration. Finally, the co-infiltration agent is injected into the furnace tank 12 with an open upper end that has been loaded with workpieces 11 in the pit 1. After the appropriate amount is injected, the end cover is installed on the furnace tank 12, and the furnace tank 12 is transferred to the heating furnace by a crane for the co-infiltration process.
Claims
1. A multi-element alloy co-penetration vibration separator, characterized in that: The invention comprises a turning device installed at a high position, a vibrating screening device installed at a middle position, and a support body (2) arranged at a low position for tilting and supporting a furnace pot (12), and a co-permeation agent replenishing device is also arranged at the side of the vibrating screening device; the turning device comprises a rotatable turning platform (15) for fixing the furnace pot (12), and also comprises a turning driving component for driving the turning platform (15) to rotate; the vibrating screening device comprises a vibrating screen (4), a baffle (5) is installed at the front end of the screen (4-6) of the vibrating screen (4), and a discharge tray (6) is installed at the front end of the receiving plate (4-7) of the vibrating screen (4); the co-permeation agent replenishing device comprises a storage tank (8) with a stirring component (7), a conveying auger (10) is installed at the bottom outlet of the storage tank (8), and the discharge port of the conveying auger (10) is located above the discharge tray (6).
2. The multi-component alloy co-penetration vibration separator according to claim 1, characterized in that: The turning device is installed on a high-position platform, and the vibrating screening device is installed on the ground. A pit (1) is provided below the front of the vibrating screening device, and a support body (2) is arranged in the pit (1). When the furnace pot (12) is placed on the support body (2), its top port is located below the end of the discharge tray (6).
3. The multi-component alloy co-penetration vibration separator according to claim 2, characterized in that: The turning device comprises a turning frame (17), a rear support (18) is installed at the rear of the turning frame (17), a turning frame (14) is installed at the front, a first rotating shaft (19) and a second rotating shaft (20) are installed on the top of the turning frame (14) and the turning platform (15) is fixed between the inner ends of the first rotating shaft (19) and the second rotating shaft (20).
4. The multi-component alloy co-penetration vibration separator as claimed in claim 3, characterized in that: The driving assembly comprises a turning driving machine (16) fixedly mounted on a turning base frame (17), a driven gear (13) mounted on the outer end of a first rotating shaft (19) or a second rotating shaft (20), and a driving gear mounted on the output shaft of the turning driving machine (16) meshes with the driven gear (13) for transmission.
5. The multi-component alloy co-penetration vibration separator according to claim 4, characterized in that: The vibration screening device comprises a vibration base frame (3), two buffer brackets (4-3) are respectively arranged at the front and rear of the vibration base frame (3), a screen body (4-5) of a vibration screen (4) is installed between the buffer brackets (4-3), and a buffer spring (4-4) is installed between the top of the buffer bracket (4-3) and the side of the screen body (4-5), a motor bracket (4-1) is installed on the outer side of the middle part of the vibration base frame (3), and a vibration motor (4-2) acting on the screen body (4-5) is installed on the top of the motor bracket (4-1).
6. The multi-component alloy co-penetration vibration separator according to claim 5, characterized in that: The material storage tank (8) is supported by a storage tank bracket (9), and a weighing assembly is installed between the material storage tank (8) and the storage tank bracket (9), wherein the weighing assembly includes a plurality of weighing sensors.
7. The multi-component alloy co-penetration vibration separator according to claim 6, characterized in that: The stirring assembly (7) comprises a stirring motor installed above the middle of the storage tank (8), a stirring impeller is installed at the lower end of the stirring shaft of the stirring motor, a discharge pipe is installed on the outlet of the conveying auger (10), and a discharge valve is installed between the outlet and the discharge pipe.