Automatic pattern sewing machine for fabric

By designing an automatic fabric sewing machine, and using a servo motor to drive the winding roller and guide roller mechanism, the problem of uneven fabric transmission speed caused by manual traction is solved, and the quality of sewing flowers and overall processing effect is improved.

CN222434782UActive Publication Date: 2025-02-07东莞市祥锐皮具有限公司
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Patent Information

Application Number
CN202420729086.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-02-07
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing furnishing machine needs to manually drag and pull the fabric when furnishing, resulting in uneven fabric transmission speed, affecting the quality of the furnishing and the overall processing effect.

Method used

An automatic fabric sewing machine is designed, which uses a servo motor to drive the winding roller to rotate at a constant speed, and provides a guiding compression effect through the guide roller mechanism to ensure the uniform transmission of the fabric during the sewing process.

Benefits of technology

Through the automatic uniform winding and roller guide mechanism design, the uniform speed transmission of the fabric during the sewing process is ensured, the quality of the sewing is improved, the impact of manual intervention is reduced, and the overall processing effect is enhanced.

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Abstract

The utility model discloses an automatic fabric pattern sewing machine which comprises a bottom plate, a machine body base is fixedly installed in the middle of one end of the upper surface of the bottom plate, a pattern sewing machine body is fixedly installed on the upper surface of the machine body base, a lower protection pad is fixedly installed below a pattern sewing head of the pattern sewing machine body and located on the upper surface of the bottom plate, and guide roller mechanisms are fixedly installed on the two sides of the lower protection pad. The two guide roller mechanisms are the same in structural size, a winding mechanism is fixedly installed on one side of the outer surface of the bottom plate, an unwinding mechanism is fixedly installed on the other side of the outer surface of the bottom plate, the winding mechanism and the unwinding mechanism are the same in structure, and anti-slip strips are fixedly installed on the two sides of the lower surface of the bottom plate. Compared with the prior art, the uniform transmission speed in the whole process of fabric pattern sewing can be effectively guaranteed, compared with manual traction and pulling of the fabric, the uniform transmission effect of the fabric can be effectively guaranteed through automatic uniform rolling, the influence of different speeds on the pattern sewing quality is avoided, the pattern sewing quality of the fabric is effectively improved, and the production efficiency is improved. The overall processing effect of the fabric is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing, in particular to an automatic fabric sewing machine. Background Art

[0002] Fabric is the material used to make clothing. As one of the three elements of clothing, fabric can not only interpret the style and characteristics of clothing, but also directly influence the color and shape of clothing.

[0003] Different fabrics have different properties such as air permeability, moisture absorption, and warmth retention. For example, cotton fabrics have good air permeability and moisture absorption, are comfortable to wear, and have good warmth retention, making them the most ideal fabrics for children's clothing. When choosing fabrics, you should confirm the fabric's air permeability, warmth retention, moisture absorption, static electricity and other performance characteristics, and then consider the fabric's stiffness, weight, softness, hardness, and drape to determine what kind of shape and style it is suitable for.

[0004] In the existing fabric processing work, according to different usage requirements, some fabrics need to be sewn during processing, and this process requires the use of a sewing machine. However, the existing sewing machine requires manual dragging and pulling of the fabric during sewing to ensure the normal transmission and movement of the fabric. It is difficult to ensure a uniform speed during the manual dragging and pulling process. Different speeds will cause differences in the depth and quality of the sewing, thereby affecting the sewing quality of the fabric and reducing the overall processing effect. For this reason, the utility model proposes an automatic sewing machine that can automatically pull the fabric at a uniform speed. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic fabric sewing machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic fabric sewing machine, comprising a base plate, a body base is fixedly installed in the middle of one end of the upper surface of the base plate, a sewing body is fixedly installed on the upper surface of the body base, a lower protective pad is fixedly installed below the sewing head of the sewing body and located on the upper surface of the base plate, guide roller mechanisms are fixedly installed on both sides of the lower protective pad, and the structural dimensions of the two guide roller mechanisms are the same, a winding mechanism is fixedly installed on one side of the outer surface of the base plate, and a rewinding mechanism is fixedly installed on the other side of the outer surface of the base plate, the winding mechanism and the rewinding mechanism have the same structure, and anti-slip strips are fixedly installed on both sides of the lower surface of the base plate.

[0007] Preferably, the guide roller mechanism comprises a guide roller plate, the guide roller plate is fixedly mounted on the upper surface of the base plate, a concave plate is mounted on the upper surface of the guide roller plate, and a lower guide roller is rotatably mounted in the concave plate via a bearing.

[0008] Preferably, side plates are installed at both ends of the lower guide roller and on the upper surface of the guide roller plate, and the side plates are designed as hollow structures. A screw is rotatably installed in the side plate at one end through a bearing, and a smooth rod is fixedly installed in the side plate at the other end.

[0009] Preferably, the external thread of the screw rod is connected with a threaded block, the external sliding sleeve of the polished rod is provided with a sliding block, and an upper clamping guide roller is rotatably installed between the threaded block and the sliding block via a bearing.

[0010] Preferably, an adjusting knob is fixedly connected to the top end of the screw rod, and anti-slip serrations are arranged on the outside of the adjusting knob.

[0011] Preferably, the winding mechanism comprises a side mounting plate, the side mounting plate is fixedly mounted on the side wall of the bottom plate, and fixed brackets are fixedly mounted on both sides of the outer surface of the side mounting plate, and the fixed brackets are arranged in an "L"-shaped structure.

[0012] Preferably, a winding roller is rotatably installed between the two fixed brackets via a rotating shaft, one end of the central axis of the winding roller is fixedly connected to the output shaft of a servo motor, and the servo motor is fixedly installed on the outer wall of the fixed bracket on one side.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model drives the winding roller to rotate at a uniform speed through the uniform rotation of the servo motor, so that the fabric can be effectively rolled up and pulled laterally through the uniformly rotating winding roller, so as to ensure the uniform transmission of the sewing fabric. In actual use, the uniform transmission speed of the fabric in the whole process of sewing can be effectively guaranteed. Compared with manual traction and pulling of the fabric, the utility model can effectively ensure the uniform transmission effect of the fabric through automatic uniform winding, avoid the influence of different speeds on the sewing quality, effectively improve the sewing quality of the fabric, and increase the overall processing effect of the fabric.

[0015] The utility model can provide a guiding and pressing effect when the fabric is pulled by the guide roller mechanism, thereby effectively improving the stability of the fabric when it is pulled, and has a better use effect;

[0016] And through the threaded structural design, the distance between the lower guide roller and the upper pressing guide roller can be effectively adjusted. This technical effect of adjusting the distance can be conveniently adjusted according to the thickness of different fabrics in actual use, so that it can be used for sewing fabrics of different thicknesses, with a good thickness application range, effectively reducing the use limitations of this equipment, and having a good use effect;

[0017] At the same time, the method of adjusting the spacing can also adjust the clamping force between the lower guide roller and the upper pressing guide roller. When the spacing between the lower guide roller and the upper pressing guide roller is small, the clamping force is large. On the contrary, when the spacing between the lower guide roller and the upper pressing guide roller is large, the clamping force becomes smaller. This can be used for conveying fabrics of different toughness, with good performance. A single technical solution can achieve dual practical effects and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the sewing machine according to an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall back three-dimensional structure of the sewing machine according to an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the guide roller mechanism structure of an embodiment of the utility model;

[0021] Figure 4 It is a schematic structural diagram of the winding mechanism of an embodiment of the utility model.

[0022] In the figure: 1. bottom plate; 2. machine base; 3. sewing machine body; 4. lower protective pad; 5. guide roller mechanism; 501. guide roller plate; 502. lower guide roller; 503. side plate; 504. screw rod; 505. bare rod; 506. threaded block; 507. sliding block; 508. upper clamping guide roller; 509. adjusting knob; 6. winding mechanism; 601. side mounting plate; 602. fixing bracket; 603. winding roller; 604. servo motor; 7. unwinding mechanism; 8. anti-slip strip. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1-4 The utility model provides an embodiment: an automatic sewing machine for fabrics, comprising a bottom plate 1, a body base 2 is fixedly installed in the middle of one end of the upper surface of the bottom plate 1, and a sewing machine body 3 is fixedly installed on the upper surface of the body base 2. The sewing machine body 3 is a mature technical product on the existing market, and this specification does not describe its specific structure and working principle;

[0027] A lower protective pad 4 is fixedly installed below the sewing head of the sewing machine body 3 and on the upper surface of the base plate 1. Guide roller mechanisms 5 are fixedly installed on both sides of the lower protective pad 4. The structural dimensions of the two guide roller mechanisms 5 are the same. A winding mechanism 6 is fixedly installed on one side of the outer surface of the base plate 1, and a rewinding mechanism 7 is fixedly installed on the other side of the outer surface of the base plate 1. The winding mechanism 6 and the rewinding mechanism 7 have the same structure, and anti-slip strips 8 are fixedly installed on both sides of the lower surface of the base plate 1.

[0028] In this embodiment, the guide roller mechanism 5 includes a guide roller plate 501, which is fixedly mounted on the upper surface of the bottom plate 1. A concave plate is mounted on the upper surface of the guide roller plate 501, and a lower guide roller 502 is rotatably mounted in the concave plate through a bearing.

[0029] Wherein, side plates 503 are installed at both ends of the lower guide roller 502 and on the upper surface of the guide roller plate 501. The side plates 503 are designed as hollow structures. A screw 504 is rotatably installed in the side plate 503 at one end through a bearing, and a polished rod 505 is fixedly installed in the side plate 503 at the other end.

[0030] Furthermore, the screw rod 504 is externally threadedly connected with a threaded block 506, the outer sliding sleeve of the polished rod 505 is provided with a sliding block 507, and an upper pressing guide roller 508 is rotatably installed between the threaded block 506 and the sliding block 507 via a bearing;

[0031] This structural design, through the guide roller mechanism 5, can provide a guiding and pressing effect when the fabric is pulled, thereby effectively improving the stability of the fabric when it is pulled, and has a better use effect;

[0032] When in use, the fabric is passed through the guide roller mechanisms 5 on both sides, that is, the fabric is placed between the lower guide roller 502 and the upper pressing guide roller 508; thereby, the fabric is tensioned and conveyed through the lower guide roller 502 and the upper pressing guide roller 508, thereby improving the fabric conveying stability;

[0033] Among them, a screw rod 504 is provided at one end of the upper pressing guide roller 508. When the screw rod 504 rotates, the threaded block 506 threadedly connected thereto moves, thereby driving the upper pressing guide roller 508 and the sliding block 507 to move through the up and down linear movement of the threaded block 506, so that the distance between the lower guide roller 502 and the upper pressing guide roller 508 can be effectively adjusted. The technical effect of adjusting the distance can be conveniently adjusted according to the thickness of different fabrics in actual use, so that it can be used for sewing fabrics of different thicknesses, has a good thickness application range, effectively reduces the use limitations of the device, and has a good use effect;

[0034] At the same time, the spacing adjustment method can also adjust the clamping force between the lower guide roller 502 and the upper pressure guide roller 508. When the spacing between the lower guide roller 502 and the upper pressure guide roller 508 is small, the clamping force is large. On the contrary, when the spacing between the lower guide roller 502 and the upper pressure guide roller 508 is large, the clamping force becomes smaller. This can be used for conveying fabrics of different toughness, with good performance. A single technical solution can achieve dual practical effects and has good practicality.

[0035] Furthermore, in order to facilitate manual adjustment of the height of the upper pressing guide roller 508 , an adjustment knob 509 is fixedly connected to the top of the screw rod 504 , and an anti-slip serration is arranged on the outside of the adjustment knob 509 .

[0036] In this embodiment, the winding mechanism 6 includes a side mounting plate 601, which is fixedly mounted on the side wall of the bottom plate 1, and fixed brackets 602 are fixedly mounted on both sides of the outer surface of the side mounting plate 601, and the fixed brackets 602 are arranged in an "L"-shaped structure;

[0037] Furthermore, a winding roller 603 is rotatably installed between the two fixed brackets 602 via a rotating shaft, and one end of the central axis of the winding roller 603 is fixedly connected to the output shaft of a servo motor 604, and the servo motor 604 is fixedly installed on the outer wall of the fixed bracket 602 on one side;

[0038] This structural design can be carried out by the set servo motor 604 to rotate at a uniform speed, so that the uniform rotation of the servo motor 604 can drive the winding roller 603 to rotate at a uniform speed, so that the fabric can be effectively rolled up and pulled laterally by the winding roller 603 that rotates at a uniform speed, thereby ensuring the uniform speed transmission of the sewing fabric. In actual use, the uniform speed transmission speed of the fabric in the whole process of sewing can be effectively guaranteed. Compared with manual traction and pulling of the fabric, the utility model can effectively ensure the uniform speed effect of the fabric transmission through automatic uniform speed winding, avoid the influence of different speeds on the sewing quality, effectively improve the sewing quality of the fabric, and increase the overall processing effect of the fabric.

[0039] Working principle: When in use, the fabric to be sewn is first rolled up on the unwinding mechanism 7, and then one end of the fabric is passed through the two guide roller mechanisms 5 and fixed on the winding roller 603 of the winding mechanism 6;

[0040] It should be noted that when the fabric passes through the two guide roller mechanisms 5, the upper and lower outer surfaces of the fabric need to contact the upper and lower rollers of the guide roller mechanism to ensure the normal use of the guide roller mechanism 5;

[0041] At this time, the sewing machine body 3 is working to sew the fabric, and at the same time, the servo motors of the unwinding mechanism 7 and the rewinding mechanism 6 are rotating, the unwinding mechanism 7 unwinds the fabric, and the rewinding mechanism 6 rewinds the fabric, so as to ensure the normal transmission of the fabric;

[0042] The servo motor 604 can rotate at a uniform speed, so that the uniform rotation of the servo motor 604 drives the winding roller 603 to rotate at a uniform speed, so that the winding roller 603 that rotates at a uniform speed can effectively roll up and pull the fabric sideways, thereby ensuring the uniform transmission of the sewing fabric. In actual use, the uniform transmission speed of the fabric in the whole process of sewing can be effectively guaranteed. Compared with manual traction and pulling of the fabric, the utility model can effectively ensure the uniform transmission effect of the fabric through automatic uniform winding, avoid the influence of different speeds on the sewing quality, effectively improve the sewing quality of the fabric, and increase the overall processing effect of the fabric.

[0043] At the same time, the utility model can provide a guiding and pressing effect when the fabric is pulled by the guide roller mechanism 5, thereby effectively improving the stability of the fabric when it is pulled, and has a better use effect;

[0044] When in use, the fabric is passed through the guide roller mechanisms 5 on both sides, that is, the fabric is placed between the lower guide roller 502 and the upper pressing guide roller 508; thereby, the fabric is tensioned and conveyed through the lower guide roller 502 and the upper pressing guide roller 508, thereby improving the fabric conveying stability;

[0045] Among them, a screw rod 504 is provided at one end of the upper pressing guide roller 508. When the screw rod 504 rotates, the threaded block 506 threadedly connected thereto moves, thereby driving the upper pressing guide roller 508 and the sliding block 507 to move through the up and down linear movement of the threaded block 506, so that the distance between the lower guide roller 502 and the upper pressing guide roller 508 can be effectively adjusted. The technical effect of adjusting the distance can be conveniently adjusted according to the thickness of different fabrics in actual use, so that it can be used for sewing fabrics of different thicknesses, has a good thickness application range, effectively reduces the use limitations of the device, and has a good use effect;

[0046] At the same time, the spacing adjustment method can also adjust the clamping force between the lower guide roller 502 and the upper pressure guide roller 508. When the spacing between the lower guide roller 502 and the upper pressure guide roller 508 is small, the clamping force is large. On the contrary, when the spacing between the lower guide roller 502 and the upper pressure guide roller 508 is large, the clamping force becomes smaller. This can be used for conveying fabrics of different toughness, with good performance. A single technical solution can achieve dual practical effects and has good practicality.

[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic sewing machine for fabrics, comprising a bottom plate (1), characterized in that: A body base (2) is fixedly mounted in the middle of one end of the upper surface of the bottom plate (1); a sewing body (3) is fixedly mounted on the upper surface of the body base (2); a lower protective pad (4) is fixedly mounted below the sewing head of the sewing body (3) and located on the upper surface of the bottom plate (1); guide roller mechanisms (5) are fixedly mounted on both sides of the lower protective pad (4); the structural dimensions of the two guide roller mechanisms (5) are the same; a winding mechanism (6) is fixedly mounted on one side of the outer surface of the bottom plate (1); and a rewinding mechanism (7) is fixedly mounted on the other side of the outer surface of the bottom plate (1); the winding mechanism (6) and the rewinding mechanism (7) are of the same structure; and anti-slip strips (8) are fixedly mounted on both sides of the lower surface of the bottom plate (1).

2. The automatic fabric sewing machine according to claim 1, characterized in that: The guide roller mechanism (5) comprises a guide roller plate (501), wherein the guide roller plate (501) is fixedly mounted on the upper surface of the bottom plate (1), a concave plate is mounted on the upper surface of the guide roller plate (501), and a lower guide roller (502) is rotatably mounted in the concave plate via a bearing.

3. The automatic fabric sewing machine according to claim 2, characterized in that: Side plates (503) are installed at both ends of the lower guide roller (502) and located on the upper surface of the guide roller plate (501); the side plates (503) are designed as hollow structures; a screw rod (504) is rotatably installed in the side plate (503) at one end through a bearing, and a polished rod (505) is fixedly installed in the side plate (503) at the other end.

4. The automatic fabric sewing machine according to claim 3, characterized in that: The screw rod (504) is externally threadedly connected with a threaded block (506), the external sliding sleeve of the smooth rod (505) is provided with a sliding block (507), and an upper pressing guide roller (508) is rotatably mounted between the threaded block (506) and the sliding block (507) via a bearing.

5. The automatic fabric sewing machine according to claim 3, characterized in that: The top end of the screw rod (504) is fixedly connected with an adjusting knob (509), and the outside of the adjusting knob (509) is provided with anti-slip serrations.

6. The automatic fabric sewing machine according to claim 1, characterized in that: The winding mechanism (6) comprises a side mounting plate (601), wherein the side mounting plate (601) is fixedly mounted on the side wall of the bottom plate (1), and fixed brackets (602) are fixedly mounted on both sides of the outer surface of the side mounting plate (601), and the fixed brackets (602) are arranged in an "L"-shaped structure.

7. The automatic fabric sewing machine according to claim 6, characterized in that: A winding roller (603) is rotatably installed between the two fixed brackets (602) via a rotating shaft, and one end of the central axis of the winding roller (603) is fixedly connected to the output shaft of a servo motor (604), and the servo motor (604) is fixedly installed on the outer wall of the fixed bracket (602) on one side.