Roof prefabricated layered structure
By adopting prefabricated layered structures in the roof, including cement slurry layer, waterproof layer and blocked prefabricated concrete layer, the cracks and high leakage rates caused by changes in the roof due to concrete structure are solved, and the leakage rate is reduced and improved The effect of roof flatness.
Patent Information
- Application Number
- CN202421188381.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The commonly used integral concrete structures in roofs cause dry shrinkage, cold shrinkage and expansion due to changes in temperature and humidity, resulting in cracks and high leakage rates.
The roof is prefabricated and layered structure, including two cement slurry layers, waterproof layers and concrete layers. The concrete layer is composed of multiple concrete slabs, with gaps left between the slabs and air permeable blocks, and the installation method of spacer blocks and magnetic suction blocks is carried out. Improve assembly efficiency.
By blocking precast concrete, the stresses of dry shrinkage, cold shrinkage and expansion are reduced, roof cracks and leakage rates are reduced, and the breathability and flatness of the roof are improved.
Smart Images

Figure CN222435710U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of roofing, and in particular to a prefabricated layered roofing structure. Background Art
[0002] Roofing refers to the outer surface of the top of a building, usually the roof part of a building, which is used to protect the interior of the building from the elements, such as rain, wind, snow, etc. In building design and construction, the roof is an important part, and its structure, materials, waterproofing, insulation and other requirements need to be considered to ensure the safety and service life of the building.
[0003] Concrete structures are often used in roofs. Currently, integral concrete structures are often used in roofs. However, concrete tends to shrink, cool, and expand due to changes in temperature and humidity, thereby causing cracks, resulting in a high roof leakage rate. Utility Model Content
[0004] In order to reduce the leakage rate of the roof, the present application provides a prefabricated layered roof structure.
[0005] The present application provides a prefabricated layered roof structure using the following technical solutions:
[0006] A prefabricated roof layered structure, comprising:
[0007] Cement slurry layer, two cement slurry layers are provided, and the two cement slurry layers are arranged opposite to each other;
[0008] A waterproof layer, which is arranged between two cement slurry layers;
[0009] The concrete layer is arranged between the two cement slurry layers. The concrete layer comprises a concrete slab, and a plurality of concrete slabs are arranged.
[0010] By adopting the above technical solution, concrete is prefabricated in blocks rather than as an integral structure, thereby providing a reserve for the shrinkage, cooling and expansion of the concrete, thereby reducing the stress of the shrinkage, cooling and expansion of the concrete, thereby reducing cracks in the roof and achieving the effect of reducing the roof leakage rate.
[0011] Optionally, gaps are left between adjacent concrete slabs;
[0012] The concrete layer further comprises air-permeable blocks, which are arranged in the gaps between adjacent concrete slabs.
[0013] By adopting the above technical solution, there are gaps between the concrete slabs, and the air permeability of the roof can be improved by the air permeable blocks, so that the roof exhaust duct can be replaced, thereby improving the flatness of the roof.
[0014] Optionally, the concrete slabs are arranged in an array;
[0015] The four corners of the concrete slab are all provided with mounting components, and the mounting components include spacer blocks. Two spacer blocks are provided, and the two spacer blocks are respectively fixed to the two side surfaces of the concrete slab.
[0016] By adopting the above technical solution, the thickness of the two spacer blocks is equal to the gap width between two adjacent concrete slabs, thereby ensuring that the width of each gap is consistent.
[0017] Optionally, the installation assembly also includes a magnetic block, a groove is provided on the side of the spacer block away from the concrete slab fixed to itself, the magnetic block is fixed in the groove, and the two magnetic blocks in two aligned spacer blocks attract each other.
[0018] By adopting the above technical solution, two aligned spacer blocks are fixed to each other through two mutually attractive magnetic blocks, thereby fixing two adjacent concrete slabs to each other. The installation method is simple and the installation efficiency of the concrete slabs is improved.
[0019] Optionally, a lifting ring is connected to one end of the concrete slab, and the lifting ring includes a hanging part and a connecting part. The hanging part is arc-shaped, and two connecting parts are provided. The two connecting parts are rotatably connected to the two ends of the hanging part respectively, and the side wall of the concrete slab is provided with a mounting hole threadedly connected to the connecting part.
[0020] By adopting the above technical solution, the concrete slab can be hoisted through the lifting ring, so that the workers can transfer the concrete slab to the roof easily. After the hoisting is completed, the workers can remove the lifting ring by rotating the connecting part, so as not to hinder the splicing and installation of the concrete slab. The disassembly and assembly method is simple, which improves the disassembly and assembly efficiency of the lifting ring.
[0021] Optionally, the waterproof layer includes a rigid waterproof layer and a flexible waterproof layer, and the concrete layer is arranged between the rigid waterproof layer and the flexible waterproof layer.
[0022] By adopting the above technical solution, the anti-seepage performance is enhanced in both rigid waterproofing and flexible waterproofing, thereby further achieving the effect of reducing the roof leakage rate.
[0023] Optionally, the two cement slurry layers are provided with insulation boards, and a plurality of insulation boards are provided and arranged in an array.
[0024] By adopting the above technical solution, the heat exchange between the inside of the house and the outside is reduced through the insulation board, thereby improving the thermal insulation effect of the roof.
[0025] Optionally, the gap between two adjacent insulation boards is filled with a filling block.
[0026] By adopting the above technical solution, the sealing effect between adjacent insulation boards is improved by using the seam filling blocks, thereby improving the thermal insulation effect of the roof.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. Concrete is prefabricated in blocks to reduce the stress of concrete shrinkage, cooling and expansion, thereby reducing cracks in the roof. At the same time, both rigid waterproofing and flexible waterproofing enhance the anti-seepage performance and reduce the leakage rate of the roof.
[0029] 2. The concrete slab is hoisted to the roof through the lifting ring to improve the transportation efficiency; the thickness of the two spacer blocks is the gap width between the two adjacent concrete slabs, and the aligned spacer blocks are fixed by the magnetic suction block, so that the two adjacent concrete slabs are assembled together to improve the assembly efficiency. Through the above structure, the laying efficiency of the concrete layer is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the structure of a prefabricated layered roof structure according to an embodiment of the present application;
[0031] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A;
[0032] Figure 3 It is a structural schematic diagram showing the arrangement of the insulation board and the seam filling block in the embodiment of the present application;
[0033] Figure 4 yes Figure 3 A partial enlarged schematic diagram of part B;
[0034] Figure 5 It is a structural schematic diagram showing the arrangement of the concrete layer in the embodiment of the present application;
[0035] Figure 6 yes Figure 5 A partial enlarged schematic diagram of part C in the middle;
[0036] Figure 7 It is a partial cross-sectional view showing the structure of the installation component in the embodiment of the present application;
[0037] Figure 8 It is a partial cross-sectional view showing the structure of the lifting ring and the installation method of the lifting ring in the embodiment of the present application.
[0038] In the figure, 1, cement slurry layer; 2, waterproof layer; 21, rigid waterproof layer; 22, flexible waterproof layer; 3, concrete layer; 31, concrete slab; 311, mounting hole; 32, breathable block; 4, mounting assembly; 41, spacer block; 411, groove; 42, magnetic block; 5, lifting ring; 51, hanging part; 52, connecting part; 6, insulation board; 7, filling block. DETAILED DESCRIPTION
[0039] The following is combined with Figure 1-8 This application is described in further detail.
[0040] The embodiment of the present application discloses a prefabricated layered roof structure.
[0041] refer to Figure 1 and Figure 2 A prefabricated layered roof structure includes a cement slurry layer 1, two cement slurry layers 1 are provided, a waterproof layer 2 is provided between the two cement slurry layers 1, the waterproof layer 2 includes a rigid waterproof layer 21 and a flexible waterproof layer 22, the rigid waterproof layer 21 is made of cement-based paint, the flexible waterproof layer 22 is made of waterproof roll material, and an insulation board 6 and a concrete layer 3 are provided between the rigid waterproof layer 21 and the flexible waterproof layer 22.
[0042] The staff first brushes a layer of cement slurry 1, then brushes a rigid waterproof layer 21 on the surface of the bottom cement slurry layer 1, lays an insulation board 6 on the surface of the rigid waterproof layer 21, lays a concrete layer 3 on the surface of the insulation board 6, and lays a flexible waterproof layer 22 on the surface of the concrete layer 3. The waterproof membrane adopts a self-adhesive overlap method, and the adjacent waterproof membranes are overlapped, with the overlap width of the long and short sides being 100 mm. Finally, another layer of cement slurry 1 is brushed on the surface of the flexible waterproof layer 22.
[0043] refer to Figure 3 and Figure 4 A plurality of insulation boards 6 are provided, and the insulation boards 6 are arranged in an array. The insulation boards 6 are made of polystyrene boards. The gaps between two adjacent insulation boards 6 are filled with filling blocks 7, and the filling blocks 7 are also made of polystyrene boards.
[0044] During construction, first pop out the dividing line, arrange the insulation board 6 according to the dividing line, and plug the gaps between the insulation boards 6 tightly with the filling blocks 7. The insulation boards 6 should be laid flat without bulging and large misaligned seams.
[0045] refer to Figure 5 and Figure 6 The concrete layer 3 includes a concrete slab 31 and a breathable block 32. A plurality of concrete slabs 31 are provided, and the concrete slabs 31 are arranged in an array manner, and gaps are left between adjacent concrete slabs 31. A plurality of breathable blocks 32 are provided, and the breathable blocks 32 are arranged in the gaps between adjacent concrete slabs 31. The breathable blocks 32 are made of LC5.0 lightweight aggregate.
[0046] refer to Figure 6 and Figure 7The four corners of the concrete slab 31 are each provided with an installation assembly 4, the installation assembly 4 includes a spacer block 41 and a magnetic block 42, two spacer blocks 41 are provided, the two spacer blocks 41 are respectively fixed to the two side surfaces of the concrete slab 31, a groove 411 is provided on the side of the spacer block 41 away from the concrete slab 31 fixed thereto, the number of the magnetic blocks 42 is the same as the number of the grooves 411, the magnetic blocks 42 are fixed in the grooves 411, and the two magnetic blocks 42 in the two aligned spacer blocks 41 attract each other.
[0047] refer to Figure 8 A lifting ring 5 is connected to one end of the concrete slab 31. The lifting ring 5 includes a hanging portion 51 and a connecting portion 52. The hanging portion 51 is arc-shaped. Two connecting portions 52 are provided. The two connecting portions 52 are rotatably connected to the two ends of the hanging portion 51 respectively. A mounting hole 311 threadedly connected to the connecting portion 52 is opened on the side wall of the concrete slab 31.
[0048] Before construction, the concrete slabs 31 are first arranged, and the concrete slabs 31 are transported to the roof by a crane through the lifting ring 5, and then the lifting ring 5 is removed by rotating the connecting part 52; after the lifting ring 5 is removed, the concrete slabs 31 are placed in an array, and the magnetic blocks 42 in the two aligned spacer blocks 41 attract each other, thereby fixing the two aligned spacer blocks 41, so that the adjacent concrete slabs 31 are spliced together, and finally the breathable blocks 32 are embedded in the gaps between the adjacent concrete slabs 31.
[0049] The implementation principle of a prefabricated layered roof structure in the embodiment of the present application is as follows: the worker first brushes a layer of cement slurry layer 1, brushes a rigid waterproof layer 21 on the surface of the cement slurry layer 1 at the bottom, lays the insulation board 6, the concrete layer 3 and the flexible waterproof layer 22 on the surface of the rigid waterproof layer 21 in sequence, and finally brushes another layer of cement slurry layer 1 on the surface of the flexible waterproof layer 22. Through the above structure, the effect of reducing roof leakage is achieved.
[0050] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A prefabricated layered roof structure, characterized in that: include: Cement slurry layer (1), wherein two cement slurry layers (1) are provided, and the two cement slurry layers (1) are arranged opposite to each other; A waterproof layer (2), the waterproof layer (2) being arranged between the two cement slurry layers (1); A concrete layer (3) is provided between two cement slurry layers (1), and the concrete layer (3) comprises a concrete slab (31), and a plurality of concrete slabs (31) are provided.
2. A prefabricated layered roof structure according to claim 1, characterized in that: A gap is left between adjacent concrete slabs (31); The concrete layer (3) further comprises a breathable block (32), and the breathable block (32) is arranged in the gap between adjacent concrete slabs (31).
3. A prefabricated layered roof structure according to claim 2, characterized in that: The concrete slabs (31) are arranged in an array; The four corners of the concrete slab (31) are each provided with a mounting assembly (4), the mounting assembly (4) comprising a spacer block (41), two spacer blocks (41) are provided, and the two spacer blocks (41) are respectively fixed to two side surfaces of the concrete slab (31).
4. A prefabricated layered roof structure according to claim 3, characterized in that: The installation assembly (4) further comprises a magnetic attraction block (42); a groove (411) is provided on the side of the spacing block (41) facing away from the concrete slab (31) fixed thereto; the magnetic attraction block (42) is fixedly arranged in the groove (411), and the two magnetic attraction blocks (42) in the two aligned spacing blocks (41) attract each other.
5. The prefabricated layered roof structure according to claim 1, characterized in that: One end of the concrete slab (31) is connected to a lifting ring (5), the lifting ring (5) comprises a hanging portion (51) and a connecting portion (52), the hanging portion (51) is arc-shaped, two connecting portions (52) are provided, the two connecting portions (52) are rotatably connected to the two ends of the hanging portion (51), and the side wall of the concrete slab (31) is provided with a mounting hole (311) threadedly connected to the connecting portion (52).
6. The prefabricated layered roof structure according to claim 1, characterized in that: The waterproof layer (2) comprises a rigid waterproof layer (21) and a flexible waterproof layer (22), and the concrete layer (3) is arranged between the rigid waterproof layer (21) and the flexible waterproof layer (22).
7. The prefabricated layered roof structure according to claim 1, characterized in that: The two cement slurry layers (1) are provided with a heat-insulating plate (6), a plurality of heat-insulating plates (6) are provided, and the heat-insulating plates (6) are arranged in an array.
8. The prefabricated layered roof structure according to claim 7, characterized in that: The gap between two adjacent insulation boards (6) is filled with a seam-filling block (7).