Automatic system for drying and sorting precipitated calcium carbonate powder

By designing a calcium carbonate powder drying and sorting automation system including drying module, dispersion module, material lifting and silo module, and collection module, the problem of existing systems being unable to effectively screen and dry, achieving efficient and automated Production process reduces costs and improves efficiency.

CN222438430UActive Publication Date: 2025-02-07四川中科森蓝新材料有限公司
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Patent Information

Application Number
CN202420849630.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-07
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing calcium carbonate powder screening system cannot effectively screen out smaller and lighter calcium carbonate powders, and the production process is not continuous and automated, resulting in high production costs and low efficiency.

Method used

An automated system for drying and sorting of precipitated calcium carbonate powder is designed, including drying modules, dispersion modules, material lifting and silo modules, and collection modules. The system achieves efficient drying and sorting of calcium carbonate powder through two drying and grading treatments, reducing labor demand and production costs.

Benefits of technology

Multiple varieties of calcium carbonate powders have been screened and efficiently dried, reducing production costs, improving production efficiency, and solving the problems of powders being prone to moisture absorption and increasing moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic drying and sorting system for precipitated calcium carbonate powder. The automatic drying and sorting system comprises a drying module, a dispersing module, a material lifting and bin module and a collecting module, a precipitated calcium carbonate filter cake is firstly dried by a drying machine in the module, and the calcium carbonate powder subjected to primary drying further enters the drying machine in the drying module to be dried and depolymerized. High-quality calcium carbonate powder enters the grading module through an elevator of the dispersing module, air pumps are installed on the two sides of the grading module, and the high-quality calcium carbonate powder can be effectively dispersed in the grading module through the air pumps. The high-quality calcium carbonate powder enters the grading machine to be graded, then is conveyed to the stock bin through an elevator in the material lifting and stock bin module, enters the stock bin and then reaches the packaging machine to be packaged, and finally the packaged calcium carbonate powder is automatically conveyed to the collecting module to be collected, classified and stored.
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Description

Technical Field

[0001] The utility model relates to the field of calcium carbonate powder production, in particular to an automatic system for drying and sorting precipitated calcium carbonate powder. Background Art

[0002] In the process of preparing calcium carbonate powder, limestone will produce calcium carbonate of different particle sizes and small-particle limestone. Therefore, the preparation of calcium carbonate powder needs to be dried and screened through a vibrating screen or other screening devices. At present, the common calcium carbonate powder screening system can generally only screen calcium carbonate powder from small-particle limestone, and cannot further screen smaller and lighter calcium carbonate powder from larger and heavier calcium carbonate powder. And this production process cannot be sustained, and a large amount of manpower needs to be invested, which greatly increases the production cost of calcium carbonate. Therefore, the screening device and drying device in the prior art are not only limited in screening varieties, but also have high drying costs. In addition, the entire production process cannot be sustained and automated, thereby reducing production efficiency and increasing production costs. Utility Model Content

[0003] Therefore, in order to solve the above-mentioned deficiencies, the utility model provides an automated drying and sorting system for precipitated calcium carbonate powder, which can not only screen out multiple varieties of calcium carbonate powder, but also solve the problems of calcium carbonate powder agglomeration, difficulty in completely drying out the moisture, easy moisture absorption of the powder, and moisture increase. This system can not only greatly reduce the manpower requirements in the preparation process of calcium carbonate powder, but also improve the drying and sorting efficiency, thereby greatly reducing the production cost of calcium carbonate powder. The utility model dries the calcium carbonate filter cake twice, effectively dries and depolymerizes the calcium carbonate filter cake, effectively controls the moisture content of calcium carbonate, and maintains good dispersibility of the powder. Continuous production of drying-grading and screening is realized, production costs are reduced, and the production efficiency of calcium carbonate powder is improved.

[0004] The utility model is implemented in this way, constructing a precipitated calcium carbonate powder drying and sorting automation system, characterized in that: the system comprises an A drying module, a B dispersing module, a C material lifting and silo module, and a D collecting module; the A drying module is used to dry the precipitated calcium carbonate filter cake to obtain high-quality calcium carbonate dry powder, the B dispersing module is arranged at the outlet end of the A drying module, and the high-quality calcium carbonate powder is graded by the B dispersing module, the output of the B dispersing module is connected to the C material lifting and silo module, and the D collecting module is arranged at the lower end of the C material lifting and silo module, and the packaged calcium carbonate powder is transported to the D collecting module for collection, classification and storage.

[0005] Furthermore, the A drying module includes a dryer A and a dryer B; the dryer A and the dryer B are docked.

[0006] Furthermore; the B dispersion module includes a lift A, an air pump, and a classifier; the classifier includes a material tank for loading calcium carbonate, a classifying wheel arranged at the discharge end of the material tank, and a breaking up component arranged at the feed end of the material tank, and the breaking up component includes a motor arranged on the material tank; the air pumps are respectively arranged on both sides of the inner wall of the classifier.

[0007] Furthermore, the feed port of the elevator A corresponds to the outlet of the dryer B.

[0008] Further; the C material lifting and silo module includes an elevator B, a silo, and a packaging machine; the feed port of the elevator B corresponds to the outlet of the classifier, the discharge port of the elevator B corresponds to the silo, and multiple groups of packaging machines are arranged at the lower end of the silo.

[0009] Furthermore, a D collection module is provided at the output end of the packaging machine.

[0010] The utility model has the following advantages: The utility model relates to an automated system for drying and sorting precipitated calcium carbonate powder, including a drying module, a dispersion module, a material lifting and silo module, and a collection module. The precipitated calcium carbonate filter cake is first dried by a dryer in the module to obtain powdered calcium carbonate. The calcium carbonate powder after preliminary drying further enters the dryer in the drying module to dry and depolymerize the calcium carbonate powder, further improve the drying rate of the calcium carbonate powder, ensure that the calcium carbonate powder is fully dried, and finally obtain high-quality calcium carbonate dry powder. The high-quality calcium carbonate powder enters the grading module through the elevator of the dispersion module. Air pumps are installed on both sides of the grading module. The air pump can effectively disperse the high-quality calcium carbonate powder in the grading module, thereby effectively avoiding the calcium carbonate powder from blocking the feed or discharge port. The high-quality calcium carbonate powder enters the grading machine for grading, and then is transported to the silo by the elevator in the material lifting and silo module. After the high-quality calcium carbonate powder enters the silo, it arrives at the packaging machine to package the calcium carbonate powder. The packaged calcium carbonate powder is finally automatically transported to the collection module for collection, classification and storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a side view of the calcium carbonate drying and sorting system;

[0012] Figure 2-Figure 5 Calcium carbonate drying and sorting system composition module diagram.

[0013] Among them: A drying module, B dispersion module, C material lifting and silo module, D collection module; 1 dryer; 2 dryer B; 3 elevator A; 4 air pump; 5 classifier; 6 elevator B; 7 silo; 8 packaging machine. DETAILED DESCRIPTION

[0014] The following will be combined with the attached Figure 1-Figure 5The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] The utility model provides a calcium carbonate drying and sorting automation system that can not only screen out multiple varieties of calcium carbonate powder, but also solve the problems of calcium carbonate powder agglomeration, difficulty in completely drying out moisture, easy moisture absorption of powder, and moisture increase in calcium carbonate powder in order to solve the defects and deficiencies in the above-mentioned prior art. The system can not only greatly reduce the manpower requirements in the preparation process of calcium carbonate powder, but also improve the drying and sorting efficiency, thereby greatly reducing the production cost of calcium carbonate powder. The utility model dries the calcium carbonate filter cake twice, effectively dries and depolymerizes the calcium carbonate filter cake, effectively controls the moisture content of calcium carbonate, and maintains good dispersibility of the powder. Continuous production of drying-grading and screening is realized, production costs are reduced, and the production efficiency of calcium carbonate powder is improved.

[0016] like Figure 1-Figure 5 As shown, the utility model discloses an automated system for drying and sorting precipitated calcium carbonate powder, comprising an A drying module, a B dispersing module, a C material lifting and silo module, and a D collecting module; the A drying module is used to dry the precipitated calcium carbonate filter cake to obtain high-quality calcium carbonate dry powder, the B dispersing module is arranged at the outlet end of the A drying module, and the high-quality calcium carbonate powder is graded by the B dispersing module, the output of the B dispersing module is connected to the C material lifting and silo module, and the D collecting module is arranged at the lower end of the C material lifting and silo module, and the packaged calcium carbonate powder is transported to the D collecting module for collection, classification and storage.

[0017] In the present application, the A drying module includes a dryer A1 and a dryer B2; the dryer A1 and the dryer B2 are connected to each other.

[0018] In the present application, the B dispersion module includes an elevator A3, an air pump 4, and a classifier 5; the classifier 5 includes a material tank for loading calcium carbonate, a classifying wheel arranged at the discharge end of the material tank, and a scattering component arranged at the feed end of the material tank, and the scattering component includes a motor arranged on the material tank; the air pump 4 is respectively arranged on both sides of the inner wall of the classifier.

[0019] In the present application, the feed port of the elevator A3 corresponds to the outlet of the dryer B2.

[0020] In the present application, the C material lifting and silo module includes an elevator B6, a silo 7, and a packaging machine 8; the feed port of the elevator B6 corresponds to the outlet of the classifier 5, the discharge port of the elevator B6 corresponds to the silo 7, and multiple groups of packaging machines 8 are arranged at the lower end of the silo 7.

[0021] In the present application, a D collection module is provided at the output end of the packaging machine 8 .

[0022] When this application is implemented; the precipitated calcium carbonate filter cake is first dried by the dryer A1 in the module to obtain powdered calcium carbonate. The calcium carbonate powder after preliminary drying further enters the dryer B2 in the drying module to dry and depolymerize the calcium carbonate powder, further improve the drying rate of the calcium carbonate powder, ensure that the calcium carbonate powder is fully dried, and finally obtain high-quality calcium carbonate dry powder. The high-quality calcium carbonate powder enters the grading module through the 3 elevators of the dispersion module. Air pumps 4 are installed on both sides of the grading module. The air pump 4 can effectively disperse the high-quality calcium carbonate powder in the grading module, thereby effectively preventing the calcium carbonate powder from clogging the feed or discharge port. The high-quality calcium carbonate powder enters the classifier 5 for grading, and then is transported to the silo 7 by the material lifting and elevator B6 in the silo module. After the high-quality calcium carbonate powder enters the silo 7, it arrives at the packaging machine 8 to package the calcium carbonate powder. The packaged calcium carbonate powder is finally transported to the collection module for collection, classification and storage.

[0023] Effects of the utility model: 1. The utility model relates to an automated system for drying and sorting precipitated calcium carbonate powder, and provides an automated system for automatically and continuously sorting calcium carbonate powder, which can realize continuous and automated production of calcium carbonate drying and sorting. The system can not only greatly reduce the manpower requirements in the preparation process of calcium carbonate powder, but also improve the drying and sorting efficiency, thereby greatly reducing the production cost of calcium carbonate powder. 2. The utility model dries the calcium carbonate filter cake twice, which can not only solve the problems of calcium carbonate powder agglomeration, difficulty in completely drying moisture, easy moisture absorption and moisture increase of the powder, but also effectively dry and depolymerize the calcium carbonate filter cake, effectively control the moisture content of calcium carbonate, and maintain good dispersibility of the powder. 3. In the dispersion module, the utility model uses the principle of air cannons to install two air cannons on both sides of the classifier to avoid blockage of the classifier, maintain process continuity, and improve production efficiency.

[0024] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automated system for drying and sorting precipitated calcium carbonate powder, characterized in that; The system includes an A drying module, a B dispersing module, a C material lifting and silo module, and a D collecting module; the A drying module is used to dry the precipitated calcium carbonate filter cake to obtain high-quality calcium carbonate dry powder, the B dispersing module is arranged at the outlet end of the A drying module, and the high-quality calcium carbonate powder is graded by the B dispersing module, the output of the B dispersing module is connected to the C material lifting and silo module, and the D collecting module is arranged at the lower end of the C material lifting and silo module, and the packaged calcium carbonate powder is transported to the D collecting module for collection, classification and storage.

2. The automated system for drying and sorting precipitated calcium carbonate powder according to claim 1, characterized in that: The A drying module comprises a dryer A (1) and a dryer B (2); the dryer A (1) and the dryer B (2) are connected to each other.

3. The automated system for drying and sorting precipitated calcium carbonate powder according to claim 1, characterized in that: The B dispersion module comprises an elevator A (3), an air pump (4), and a classifier (5); the classifier (5) comprises a material tank for loading calcium carbonate, a classifying wheel arranged at a discharge end of the material tank, and a scattering component arranged at a feed end of the material tank, the scattering component comprising a motor arranged on the material tank; the air pump (4) is respectively arranged on both sides of the inner wall of the classifier.

4. The automated system for drying and sorting precipitated calcium carbonate powder according to claim 3, characterized in that: The feed inlet of the elevator A (3) corresponds to the outlet of the dryer B (2).

5. The automated system for drying and sorting precipitated calcium carbonate powder according to claim 1, characterized in that: The C material lifting and silo module comprises an elevator B (6), a silo (7), and a packaging machine (8); the feed port of the elevator B (6) corresponds to the outlet of the classifier (5), the discharge port of the elevator B (6) corresponds to the silo (7), and a plurality of packaging machines (8) are arranged at the lower end of the silo (7).

6. The automated system for drying and sorting precipitated calcium carbonate powder according to claim 5, characterized in that: A D collection module is provided at the output end of the packaging machine (8).