Waste water heat energy conversion and efficiency improvement device
By introducing a gas-heating mechanism into the wastewater heat recovery device and using air to heat the water flow, the problem that existing devices cannot simultaneously recover hot wastewater and hot waste gas is solved, and the thermal energy conversion efficiency and heating effect are improved.
Patent Information
- Application Number
- CN202420473455.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing wastewater heat energy recovery device cannot recover hot wastewater and hot waste gas at the same time, resulting in low recycling efficiency and poor heating effect.
A wastewater thermal energy conversion and efficiency improvement device is designed, including a hydrothermal mechanism and a gas-heating mechanism. The water heater mechanism heats the water in the water tank through hot wastewater. The air heater mechanism uses a blower to transport air, so that the water flow in the water tank generates bubbles, increases the heat exchange area, and further heats the water flow through the first and second gas heaters.
Through the formation of bubbles and the increase of heat exchange area, the transfer and mixing effect of heat energy is improved and the heating efficiency is improved. At the same time, further heating is used with exhaust gas, which improves the heating efficiency of the water flow and solves the problem of low recycling efficiency.
Smart Images

Figure CN222438587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat energy recovery, in particular to a wastewater heat energy conversion efficiency improvement device. Background Art
[0002] A large amount of industrial wastewater is generated during the production process of many industries. In addition to containing a large amount of industrial pollutants, most of these wastewaters have a common characteristic of high temperature. High-temperature industrial wastewater discharged into the environment will cause great harm to animals and plants. The wastewater still contains a large amount of heat energy. If the heat is allowed to dissipate into the air after the wastewater is discharged, it will cause great waste. Therefore, it is necessary to use a wastewater heat recovery device to recover the heat energy.
[0003] The current heat recovery device recovers heat through wastewater heat conduction. In the production of industrial equipment, not only hot wastewater is generated, but also high-temperature exhaust gas. However, this part of exhaust gas cannot be used together with the hot wastewater recovery device at the same time, and an additional recovery device is required for heat recovery. The single heat recovery through hot wastewater will result in poor heating effect on the water source to be heated, resulting in low recovery efficiency of the wastewater heat recovery device and poor practicality. Utility Model Content
[0004] The purpose of the utility model is to provide a wastewater heat energy conversion efficiency improvement device, which can recover the heat energy of hot wastewater and at the same time heat the water source to be heated by exhaust gas, thereby improving the heat energy conversion efficiency. It solves the problem that the current wastewater heat energy recovery device has a single use effect, cannot recover the exhaust gas heat energy together, and has low recovery efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wastewater heat energy conversion efficiency improvement device, comprising a water heating mechanism, wherein a gas heating mechanism is arranged inside the water heating mechanism;
[0006] The water heating mechanism comprises a water tank, a heat distribution box is fixed on one side of the water tank, a first water heating pipe is fixed on the inner wall of the water tank, and a second water heating pipe is fixed on the inner wall of the heat distribution box;
[0007] The gas heating mechanism includes a blower, one side of the blower is connected to the top of the heat distribution box through a pipeline, the bottom of the heat distribution box is connected to an air supply pipe, the surface of the air supply pipe is connected to an aeration pipe, the surface of the air supply pipe is connected to a diversion pipe, the surface of the diversion pipe is installed with a solenoid valve, the surface of the diversion pipe is connected to a plurality of first gas heat pipes, the top of the first gas heat pipe is connected to an air outlet pipe, a second gas heat pipe passes through the surface of the water tank, and one end of the second gas heat pipe passes through the interior of the heat distribution box and is connected to a retarder.
[0008] As a preferred wastewater heat energy conversion efficiency improvement device of the utility model, the first gas heat pipe is arranged in a spiral structure.
[0009] As a preferred wastewater heat energy conversion efficiency improvement device of the utility model, heat sinks are fixed on the surfaces of the first water heat pipe and the second water heat pipe.
[0010] As a preferred wastewater thermal energy conversion efficiency improvement device of the utility model, one-way valves are installed on the surfaces of the second water heat pipe, the gas filling pipe and the gas transmission pipe.
[0011] As a preferred wastewater heat energy conversion efficiency improvement device of the utility model, temperature sensors are installed on the surfaces of the water tank and the heat distribution box, and electric heating pipes are fixed on the inner wall of the heat distribution box.
[0012] As a preferred wastewater heat energy conversion efficiency improvement device of the utility model, the first water heat pipe, the second water heat pipe and the retarder pipe are all arranged in a serpentine structure.
[0013] As a preferred wastewater thermal energy conversion efficiency improvement device of the utility model, a controller is fixed on the surface of the water tank.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model sets an air heating mechanism so that the inside of the water tank can obtain a heating effect through the hot exhaust gas, the blower can transport air to the inside of the heat distribution box, and the first water heat pipe can heat the inside of the heat distribution box, so that the hot air inside the heat distribution box can be input into the aeration pipe through the air delivery pipe, and then transported to the inside of the water tank by the aeration pipe, so that bubbles are generated in the water flow inside the water tank. The formation of bubbles can increase the contact area between water and heat source, promote heat transfer and mixing effect, and improve heating efficiency. At the same time, the movement of bubbles can destroy the thermal boundary layer in the water, accelerate the diffusion and transfer speed of heat, and part of the hot air can Entering the first gas heat pipe through the bypass pipe, the first gas heat pipe can further heat the water source inside the water tank by heat transfer, thereby improving the heating efficiency of the water flow. When the external exhaust gas is connected, the solenoid valve is closed, and the exhaust gas is added to the gas pipe and the second gas heat pipe. The heat in the exhaust gas will be transferred to the first gas heat pipe and the second gas heat pipe, and they can transfer heat to the water flow, so that the water flow inside the water tank can be further heated. At the same time, the hot exhaust gas inside the second gas heat pipe can enter the retarder pipe, and the retarder pipe can disperse the heat to the inside of the heat distribution box, thereby increasing the temperature of the hot air output by the gas pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2It is a three-dimensional structural schematic diagram of another viewing angle of the utility model;
[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the water heating mechanism in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the gas heating mechanism in the utility model.
[0021] In the figure: 1. water heating mechanism; 101. water tank; 102. heat distribution box; 103. first water heating pipe; 104. second water heating pipe; 105. heat sink; 106. temperature sensor; 2. gas heating mechanism; 201. blower; 202. gas transmission pipe; 203. aeration pipe; 204. diversion pipe; 205. first gas heating pipe; 206. gas outlet pipe; 207. gas filling pipe; 208. solenoid valve; 209. second gas heating pipe; 210. retarder pipe; 211. one-way valve; 212. electric heating pipe; 3. controller. DETAILED DESCRIPTION
[0022] See also Figure 1-5 , a wastewater heat energy conversion efficiency improvement device, comprising a water heating mechanism 1, wherein a gas heating mechanism 2 is arranged inside the water heating mechanism 1;
[0023] The water heating mechanism 1 heats the inside of the water tank 101 by means of hot waste water, and the gas heating mechanism 2 enables the inside of the water tank 101 to be heated by means of hot waste gas.
[0024] The water heating mechanism 1 comprises a water tank 101, a heat distribution box 102 is fixed to one side of the water tank 101, a first water heat pipe 103 is fixed to the inner wall of the water tank 101, a second water heat pipe 104 is fixed to the inner wall of the heat distribution box 102, and the first water heat pipe 103 is connected to the second water heat pipe 104;
[0025] The hot waste water is connected to the top of the first water heat pipe 103 through the upper outer side of the water tank 101. After the hot waste water passes through the surface of the first water heat pipe 103, the water source filled in the water tank 101 can obtain a heating effect through the thermal radiation of the first water heat pipe 103, thereby realizing the recovery and conversion of heat energy. The hot water diverted into the second water heat pipe 104 will be heated inside the heat tank 102 through thermal radiation, and will flow back to the first water heat pipe 103 again. The hot water inside the first water heat pipe 103 can flow out through the bottom of the water tank 101.
[0026] The gas heating mechanism 2 includes a blower 201, which is fixed to the top of the water tank 101. One side of the blower 201 is connected to the top of the heat distribution box 102 through a pipeline. The bottom of the heat distribution box 102 is connected to an air supply pipe 202, and the surface of the air supply pipe 202 is connected to an aeration pipe 203. The aeration pipe 203 is connected to the bottom of the water tank 101. The surface of the air supply pipe 202 is connected to a shunt pipe 204, and a solenoid valve 208 is installed on the surface of the shunt pipe 204. The surface of the shunt pipe 204 is connected with a plurality of first gas heat pipes 205, the first gas heat pipes 205 penetrate the water tank 101, the first gas heat pipes 205 are located inside the water tank 101, the top of the first gas heat pipes 205 is connected with an outlet pipe 206, the surface of the water tank 101 penetrates a second gas heat pipe 209, one end of the second gas heat pipe 209 penetrates into the heat distribution box 102 and is connected with a retarder 210, one end of the retarder 210 penetrates the heat distribution box 102;
[0027] The blower 201 can deliver air to the heat distribution box 102, and the first water heat pipe 103 can heat the inside of the heat distribution box 102, so that the hot air inside the heat distribution box 102 can be input into the aeration pipe 203 through the air delivery pipe 202, and then transported to the inside of the water tank 101 by the aeration pipe 203, so that bubbles are generated in the water flow inside the water tank 101. The formation of bubbles can increase the contact area between water and heat source, promote heat transfer and mixing effects, and improve heating efficiency. At the same time, the movement of bubbles can destroy the thermal boundary layer in the water, accelerate the diffusion and transfer speed of heat, and part of the hot air can enter the first gas heat pipe 205 through the shunt pipe 204. The first gas heat pipe 205 Pipe 205 can further heat the water source inside the water tank 101 by heat transfer, thereby improving the heating efficiency of the water flow. When external exhaust gas is connected, the solenoid valve 208 is closed, and the exhaust gas is added to the gas pipe 207 and the second gas heat pipe 209. The heat in the exhaust gas will be transferred to the first gas heat pipe 205 and the second gas heat pipe 209, and they can transfer heat to the water flow, so that the water flow inside the water tank 101 can be further heated. At the same time, the hot exhaust gas inside the second gas heat pipe 209 can enter the retarder 210, and the retarder 210 can disperse the heat to the inside of the heat distribution box 102, thereby increasing the temperature of the hot air output by the gas pipe 202.
[0028] Furthermore, the first gas heat pipe 205 is arranged in a spiral structure;
[0029] The spiral first gas heat pipe 205 can increase the heat exchange area, improve the heat exchange efficiency, and can also reduce the exhaust gas flow rate and increase the heat exchange time.
[0030] Furthermore, heat sinks 105 are fixed on the surfaces of the first water heat pipe 103 and the second water heat pipe 104;
[0031] The heat sink 105 can accelerate the heat transfer effect between the surfaces of the first water heat pipe 103 and the second water heat pipe 104 , thereby improving the heating efficiency of the water flow inside the water tank 101 .
[0032] Furthermore, one-way valves 211 are installed on the surfaces of the second water heat pipe 104, the gas supply pipe 207 and the gas delivery pipe 202;
[0033] This prevents waste water in the middle of the first water heat pipe 103 from flowing back into the second water heat pipe 104 , prevents water flow inside the water tank 101 from flowing into the gas pipe 202 , and prevents hot air inside the diversion pipe 204 from flowing out from the surface of the gas filling pipe 207 .
[0034] Furthermore, temperature sensors 106 are installed on the surfaces of the water tank 101 and the heat distribution box 102, and an electric heating pipe 212 is fixed on the inner wall of the heat distribution box 102;
[0035] The setting of the temperature sensor 106 enables the operator to monitor the internal temperature of the water tank 101 and the heat distribution box 102, and the setting of the electric heating tube 212 enables the operator to turn on the electric heating tube 212 to further heat the inside of the heat distribution box 102 when the internal temperature of the heat distribution box 102 is low.
[0036] Furthermore, the first water heat pipe 103, the second water heat pipe 104 and the slow-down pipe 210 are all arranged in a serpentine structure;
[0037] This shape design can slow down both the gas and the liquid, thereby increasing the heat exchange time.
[0038] Furthermore, a controller 3 is fixed on the surface of the water tank 101, and the input end of the controller 3 is electrically connected to the output end of the temperature sensor 106, and the output end of the controller 3 is electrically connected to the input end of the blower 201, the solenoid valve 208 and the electric heating pipe 212;
[0039] The temperature sensor 106 can transmit signals to the controller 3, and the operator can observe the internal temperatures of the water tank 101 and the heat distribution box 102 through the controller 3. The controller 3 can also operate the blower 201, the solenoid valve 208 and the electric heating tube 212.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wastewater heat energy conversion efficiency improvement device, comprising a water heating mechanism (1), characterized in that: The water heating mechanism (1) is provided with a gas heating mechanism (2) inside; The water heating mechanism (1) comprises a water tank (101), a heat distribution box (102) is fixed on one side of the water tank (101), a first water heating pipe (103) is fixed on the inner wall of the water tank (101), and a second water heating pipe (104) is fixed on the inner wall of the heat distribution box (102); The gas heating mechanism (2) comprises a blower (201), one side of the blower (201) is connected to the top of the heat distribution box (102) through a pipeline, the bottom of the heat distribution box (102) is connected to an air supply pipe (202), the surface of the air supply pipe (202) is connected to an aeration pipe (203), the surface of the air supply pipe (202) is connected to a diversion pipe (204), the surface of the diversion pipe (204) is equipped with a solenoid valve (208), the surface of the diversion pipe (204) is connected to a plurality of first gas heating pipes (205), the top of the first gas heating pipe (205) is connected to an outlet pipe (206), a second gas heating pipe (209) is passed through the surface of the water tank (101), one end of the second gas heating pipe (209) passes through the interior of the heat distribution box (102) and is connected to a retarder (210).
2. A wastewater thermal energy conversion efficiency improvement device according to claim 1, characterized in that: The first gas heat pipe (205) is arranged in a spiral structure.
3. A wastewater thermal energy conversion efficiency improvement device according to claim 1, characterized in that: Heat sinks (105) are fixed on the surfaces of the first water heat pipe (103) and the second water heat pipe (104).
4. A wastewater thermal energy conversion efficiency improvement device according to claim 1, characterized in that: One-way valves (211) are installed on the surfaces of the second water heat pipe (104), the gas filling pipe (207) and the gas delivery pipe (202).
5. The wastewater thermal energy conversion efficiency improvement device according to claim 1 is characterized by: Temperature sensors (106) are installed on the surfaces of the water tank (101) and the heat distribution box (102), and an electric heating pipe (212) is fixed to the inner wall of the heat distribution box (102).
6. A wastewater thermal energy conversion efficiency improvement device according to claim 1, characterized in that: The first water heat pipe (103), the second water heat pipe (104) and the slow-down pipe (210) are all arranged in a serpentine structure.
7. The wastewater thermal energy conversion efficiency improvement device according to claim 1 is characterized by: A controller (3) is fixed on the surface of the water tank (101).