Heat exchanger convenient to descale
By designing the decontamination component for automatic brushing and descaling, the problem of dirt affecting efficiency during long-term use of the heat exchanger is solved, automatic descaling is achieved, cost and energy consumption are reduced, and heat exchange efficiency is improved.
Patent Information
- Application Number
- CN202420976132.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing heat exchangers are prone to dirt during long-term use, which affects the heat exchange efficiency. The existing descaling method is inefficient and needs to be disassembled and cleaned.
A heat exchanger is designed including a housing, a base plate, a frame, a heat exchange tube body, a pipe and a decomposition assembly. The impurity removal components include mounting rings, rod bodies, brush rollers, transmission rings, servo motors and sewage pipes. The transmission system is driven by the servo motor to automatically brush and remove scales.
Automatic brushing and descaling of the heat exchanger shell and heat exchange tube body is realized, which saves manual descaling, reduces usage costs, improves uniform heat distribution and propagation speed, and avoids rust and scale affecting heat conduction efficiency.
Smart Images

Figure CN222438610U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchangers, and in particular relates to a heat exchanger which is convenient for descaling. Background Art
[0002] A heat exchanger (also called a heat exchanger or heat exchange equipment) is a device used to transfer heat from a hot fluid to a cold fluid to meet specified process requirements. It is an industrial application of convective heat transfer and heat conduction. Heat exchangers can be classified in different ways. According to their operating process, they can be divided into three categories: partition type, hybrid type, and heat storage type (or heat recovery type); according to the compactness of their surface, they can be divided into compact type and non-compact type.
[0003] The publication number of the comparative patent document is: "CN219511343U A heat exchanger for convenient descaling, including a tube body, relates to the field of heat exchanger design, a first water inlet and a first water outlet are arranged on the outer side of the tube body, a plurality of hollow heat-conducting tubes arranged separately are fixedly installed in the tube body, a cover plate is fixedly installed on both the left and right ends of the tube body, and the two ends of the hollow heat-conducting tube are respectively arranged through the cover plate; a threaded hole is formed in the middle of the two cover plates, a descaling push rod is arranged in the middle of the tube body, and an external thread is formed on the outer side of the left and right ends of the descaling push rod, and the external thread is spirally installed in the threaded hole in a one-to-one corresponding manner, and a plurality of drain discs are rotatably installed on the descaling push rod, and the drain A plurality of descaling holes are formed on the water disc, and a plurality of hollow heat conducting tubes are installed in the plurality of descaling holes with corresponding gaps one by one; the beneficial effect is that the descaling push rod drives the drain disc to move back and forth, and the descaling holes can push away the scale on the outside of the hollow heat conducting tubes, thereby achieving the effect of manual descaling. "The above patent document, however, still has the following problems in actual use: the existing heat exchanger, due to the fact that the heat exchange tubes and the inside of the device are prone to dirt during long-term use, affects the heat exchange efficiency of the heat exchanger, and the existing descaling method is mostly to disassemble the heat exchanger and clean its inside, resulting in low efficiency of descaling the heat exchange tubes.
[0004] Therefore, a heat exchanger that is easy to descale is needed to solve the problems in the prior art of difficulty in cleaning the dirt in the heat exchanger and affecting the heat exchange efficiency ratio. Utility Model Content
[0005] The purpose of the utility model is to provide a heat exchanger which is convenient for descaling, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a heat exchanger for convenient descaling, comprising a shell, and
[0007] The bottom plate is arranged directly below the shell, two symmetrically distributed racks are fixed to the side walls at the top of the bottom plate, the racks are fixed to the outer side walls of the shell, a heat exchange tube body is arranged inside the shell, two symmetrically distributed pipes are fixed to one side of the shell, the pipes are connected to the inside of the shell, and a matching impurity removal component is arranged inside the shell.
[0008] It should be noted that the impurity removal component includes
[0009] A mounting ring, the mounting ring is fixed to the inner side wall of the shell, one side of the mounting ring is slidably connected to a rod body, the outer surface of the rod body is tightly sleeved with a brush roller, and the outer surface of the brush roller is in contact with the heat exchange tube body and the shell;
[0010] A transmission ring, the transmission ring is rotatably connected to the inner side wall of the shell, a toothed ring is fixed to one side wall of the transmission ring, a mounting sleeve is fixed to the inner side wall of the shell, a transmission shaft is rotatably connected to one side wall of the mounting sleeve, a spur gear is fixed to one end of the transmission shaft, the spur gear is meshed with the toothed ring, and one end of the rod body is fixed to one side wall of the toothed ring;
[0011] The bracket is fixed to the outer side wall of the shell, a servo motor is fixed to the inner side wall of the bracket, a shaft body is coaxially fixed to one end of the output shaft of the servo motor, a bevel gear is arranged between the shaft body and the transmission shaft, and the two bevel gears are meshed and connected with each other.
[0012] It is further worth noting that a guide groove is provided on one side wall of the mounting ring, and the rod body is slidably connected to the inside of the guide groove.
[0013] It should be further explained that a sewage pipe is fixed to the outer side wall of the shell, and the sewage pipe is connected to the inside of the shell.
[0014] As a preferred implementation manner, the drain pipe is arranged obliquely with respect to the shell, and the drain pipe is located directly below the heat exchange tube body.
[0015] As a preferred embodiment, two symmetrically distributed connecting rings are tightly sleeved on the outer surface of the rod body, and one side of the connecting ring is in contact with one side of the mounting ring.
[0016] Compared with the prior art, the utility model provides a heat exchanger that is convenient for descaling, which has at least the following beneficial effects:
[0017] (1) By setting up the impurity removal component, the shell and the heat exchange tube body can be automatically scrubbed and descaled, thereby saving the cost of manual descaling and reducing the cost of use. At the same time, the heat of the heat exchange tube body can be evenly distributed, and the speed of heat transfer can be accelerated, thereby reducing energy consumption. At the same time, it can also prevent the rust inside the shell from adhering to the inner wall of the heat exchange tube body and affecting the heat conduction efficiency of the heat exchange tube body.
[0018] (2) Through the coordinated arrangement of the heat exchange tube body and the shell, the device has the advantages of convenient and quick descaling and cleaning without disassembling the device, which effectively solves the problem of needing to disassemble the device for descaling and cleaning, and can ensure that the heat exchange tube body is in a long-term effective heat exchange efficiency state. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of a partial side section structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the side section structure of the utility model;
[0022] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0023] Figure 5 It is a schematic diagram of the side cross-section structure of the heat exchange tube body of the utility model;
[0024] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of region B in the middle.
[0025] In the figure: 1. Shell; 2. Bottom plate; 3. Rack; 4. Heat exchange tube body; 5. Pipe; 6. De-impurity assembly; 61. Mounting ring; 62. Rod body; 63. Brush roller; 64. Transmission ring; 65. Toothed ring; 66. Mounting sleeve; 67. Transmission shaft; 68. Spur gear; 69. Bracket; 610. Servo motor; 611. Shaft body; 612. Bevel gear; 7. Guide groove; 8. Drain pipe; 9. Connecting ring. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with the embodiments.
[0027] See also Figure 1-6The utility model provides a heat exchanger which is convenient for descaling, comprising a shell 1 and a bottom plate 2. The bottom plate 2 is arranged directly below the shell 1. Two symmetrically distributed racks 3 are fixed to the top side wall of the bottom plate 2. The racks 3 are fixed to the outer side wall of the shell 1. A heat exchange tube body 4 is arranged inside the shell 1. Two symmetrically distributed pipes 5 are fixed to one side of the shell 1. The pipes 5 are connected to the inside of the shell 1. A matching impurity removal component 6 is arranged inside the shell 1. Through the coordinated arrangement of the heat exchange tube body 4 and the shell 1, the device has the advantages of no need to disassemble the device for descaling and cleaning, and the descaling and cleaning are convenient and quick. It effectively solves the problem of needing to disassemble the device for descaling and cleaning, and can ensure that the heat exchange tube body 4 is in a long-term and effective heat exchange efficiency state.
[0028] Further Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, it is worth specifically explaining that the impurity removal component 6 includes a mounting ring 61, which is fixed to the inner side wall of the shell 1, and a rod body 62 is slidably connected to one side of the mounting ring 61, and a brush roller 63 is tightly sleeved on the outer surface of the rod body 62, and the outer surface of the brush roller 63 is in contact with the heat exchange tube body 4 and the shell 1; a transmission ring 64, which is rotatably connected to the inner side wall of the shell 1, and a toothed ring 65 is fixed to one side wall of the transmission ring 64, and a mounting sleeve 66 is fixed to the inner side wall of the shell 1, and a transmission shaft 67 is rotatably connected to one side wall of the mounting sleeve 66, and a spur gear 68 is fixed to one end of the transmission shaft 67, and the spur gear 68 is meshed with the toothed ring 65, and one end of the rod body 62 is fixed to one side wall of the toothed ring 65; a bracket 69, which is fixed to The outer side wall of the shell 1 is fixed, and a servo motor 610 is fixed to the inner side wall of the bracket 69. A shaft 611 is coaxially fixed to one end of the output shaft of the servo motor 610. A bevel gear 612 is provided between the shaft 611 and the transmission shaft 67. The two bevel gears 612 are meshed and connected with each other. Through the setting of the impurity removal component 6, the shell 1 and the heat exchange tube body 4 can be automatically scrubbed and descaled, thereby saving the cost of manual descaling and reducing the cost of use. At the same time, the heat of the heat exchange tube body 4 can be evenly distributed, and the speed of heat transfer can be accelerated, thereby reducing energy consumption. At the same time, it can also prevent the rust inside the shell 1 from adhering to the inner wall of the heat exchange tube body 4, affecting the heat conduction efficiency of the heat exchange tube body 4.
[0029] Further Figure 6As shown, it is worth explaining in detail that a guide groove 7 is opened on the side wall of one side of the mounting ring 61, and the rod body 62 is slidably connected to the inside of the guide groove 7. By sliding the rod body 62 in the guide groove 7, it can not only guide the rod body 62, but also greatly improve the stability of the rod body 62 during operation, thereby avoiding the displacement of the rod body 62 during operation.
[0030] This solution has the following working process: when the heat exchange tube body 4 inside the shell 1 needs to be descaled and cleaned, the shaft 611 is driven by the servo motor 610 to rotate synchronously, and the meshing transmission effect between the two bevel gears 612 is used to drive the transmission shaft 67 to rotate synchronously, so that the spur gear 68 rotates synchronously, and the meshing transmission effect between the spur gear 68 and the toothed ring 65 is used to drive the transmission ring 64 to operate synchronously, so that the rod body 62 operates synchronously, and drives the brush roller 63 to rotate synchronously, and the brush roller 63 cleans the inner wall of the shell 1 and the outer surface of the heat exchange tube body 4, thereby completing the cleaning and descaling work of the heat exchange tube body 4, causing the impurities that fall after cleaning to fall to the bottom of the shell 1, and the impurities are discharged by the sewage pipe 8.
[0031] According to the above working process, it can be known that: through the setting of the impurity removal component 6, the shell 1 and the heat exchange tube body 4 can be automatically scrubbed and descaled, thereby saving the cost of manual descaling, thereby reducing the cost of use, and at the same time, the heat of the heat exchange tube body 4 can be evenly distributed, and the speed of heat transfer can be accelerated, thereby reducing energy consumption, and at the same time, it can also prevent the rust and scale inside the shell 1 from adhering to the inner wall of the heat exchange tube body 4, affecting the heat conduction efficiency of the heat exchange tube body 4, and through the coordinated setting of the heat exchange tube body 4 and the shell 1, the device has the advantages of no need to disassemble the device for descaling and cleaning, and the descaling and cleaning are convenient and fast, which effectively solves the problem of needing to disassemble the device for descaling and cleaning, and can ensure that the heat exchange tube body 4 is in a long-term effective heat exchange efficiency state.
[0032] Further Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, it is worth explaining in detail that a sewage pipe 8 is fixed to the outer side wall of the shell 1, and the sewage pipe 8 is connected to the inside of the shell 1. Through the setting of the sewage pipe 8, it is convenient to discharge the dirt and impurities inside the shell 1, the sewage discharge efficiency is higher, and it is convenient for users to operate.
[0033] Further Figure 2As shown, it is worth explaining in detail that the drain pipe 8 is arranged obliquely with respect to the shell 1, and the drain pipe 8 is located directly below the heat exchange tube body 4. The oblique distribution of the drain pipe 8 is conducive to the external discharge of impurities cleaned and dropped from the inside of the shell 1, ensuring that the impurities and dirt are discharged more thoroughly.
[0034] Further Figure 6 As shown, it is worth explaining in detail that two symmetrically distributed connecting rings 9 are fastened and sleeved on the outer surface of the rod body 62, and one side of the connecting ring 9 is in contact with the other side of the mounting ring 61. Through the setting of the connecting ring 9, the stability of the rod body 62 during operation can be greatly improved, avoiding the movement and misalignment of the rod body 62 to affect the cleaning work.
[0035] In summary: by the rod body 62 sliding in the guide groove 7, it can not only guide the rod body 62, but also greatly improve the stability of the rod body 62 during operation, avoiding the displacement of the rod body 62 during operation, and the inclined distribution of the sewage pipe 8 is conducive to the discharge of impurities dropped from the inside of the shell 1 to the outside, ensuring that the impurities and dirt are discharged more thoroughly, and the setting of the connecting ring 9 can greatly improve the stability of the rod body 62 during operation, avoiding the displacement of the rod body 62 and affecting the cleaning work.
[0036] Both the heat exchange tube body 4 and the servo motor 610 can be purchased on the market. Both the heat exchange tube body 4 and the servo motor 610 are equipped with power supplies, which are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.
Claims
1. A heat exchanger for convenient descaling, comprising a shell (1), characterized in that: Also includes A bottom plate (2), the bottom plate (2) being arranged directly below the shell (1), two symmetrically distributed racks (3) being fixed to the top side wall of the bottom plate (2), the racks (3) being fixed to the outer side wall of the shell (1), a heat exchange tube body (4) being arranged inside the shell (1), two symmetrically distributed pipes (5) being fixed to one side of the shell (1), the pipes (5) being arranged in communication with the inside of the shell (1), and a matching impurity removal component (6) being arranged inside the shell (1).
2. A heat exchanger with convenient descaling according to claim 1, characterized in that: The impurity removal component (6) comprises a mounting ring (61), the mounting ring (61) being fixed to the inner side wall of the shell (1), a rod body (62) being slidably connected to one side of the mounting ring (61), a brush roller (63) being tightly sleeved on the outer surface of the rod body (62), and an outer surface of the brush roller (63) being in contact with the heat exchange tube body (4) and the shell (1); a transmission ring (64), the transmission ring (64) being rotatably connected to the inner side wall of the housing (1), a toothed ring (65) being fixed to one side wall of the transmission ring (64), a mounting sleeve (66) being fixed to the inner side wall of the housing (1), a transmission shaft (67) being rotatably connected to one side wall of the mounting sleeve (66), a spur gear (68) being fixed to one end of the transmission shaft (67), the spur gear (68) being meshingly connected to the toothed ring (65), and one end of the rod body (62) being fixed to one side wall of the toothed ring (65); A bracket (69), the bracket (69) being fixed to the outer side wall of the housing (1), a servo motor (610) being fixed to the inner side wall of the bracket (69), a shaft body (611) being coaxially fixed to one end of an output shaft of the servo motor (610), a bevel gear (612) being provided between the shaft body (611) and the transmission shaft (67), and the two bevel gears (612) being meshed and connected with each other.
3. A heat exchanger with convenient descaling according to claim 2, characterized in that: A guide groove (7) is provided on a side wall of one side of the mounting ring (61), and the rod body (62) is slidably connected to the inside of the guide groove (7).
4. A heat exchanger with convenient descaling according to claim 3, characterized in that: A sewage discharge pipe (8) is fixed to the outer side wall of the shell (1), and the sewage discharge pipe (8) is arranged in communication with the interior of the shell (1).
5. A heat exchanger with convenient descaling according to claim 4, characterized in that: The sewage pipe (8) is arranged in an inclined distribution with respect to the shell (1), and the sewage pipe (8) is located directly below the heat exchange tube body (4).
6. A heat exchanger with convenient descaling according to claim 5, characterized in that: Two symmetrically distributed connecting rings (9) are tightly sleeved on the outer surface of the rod body (62), and one side of the connecting ring (9) is in contact with one side of the mounting ring (61).
Citation Information
Patent Citations
Heat exchanger convenient to descale
CN219511343U