Intelligent factory production line detection device

Abstract

The utility model provides an intelligent factory production line detection device, and relates to the technical field of detection devices, the intelligent factory production line detection device comprises a base and a moving block which is vertically lifted on the base, one side of the moving block is embedded and rotatably connected with two internal gears which are engaged with each other, and the two internal gears are utilized to reversely rotate at the same speed, so that a connecting rod drives a sleeve frame to swing; the distance between the end faces of the two sleeve frames is adjusted, namely the length of the steel belt between the two sleeve frames is adjusted, so that the length of the adjusted steel belt is consistent with the width of the conveying belt to be detected, and the plurality of cameras are used for monitoring the surface of the conveying belt in real time and judging whether the surface of the conveying belt is damaged or not. The distances between different parts of the conveying belt and the steel belt can be detected in real time through the infrared distance measuring sensors, the surface deformation degree of the conveying belt is detected, and therefore the scheme can be suitable for conveying belts with different widths by adjusting the included angle of the sleeve frame.

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, and in particular to a detection device for a production line in an intelligent factory. Background Art

[0002] Smart factories use a variety of modern technologies to realize the automation of factory office, management and production. The complete production process requires the use of conveyor belts, which are used to deliver products to different processes in sequence. Therefore, in order to ensure smooth production, the conveyor belts also need to be inspected at any time to ensure their integrity.

[0003] For example, an intelligent factory production line detection device in the prior art has a publication number of CN217738308U. When in use, the base moves to one end of the conveyor belt, and the driving motor drives the threaded rod to rotate, driving the moving block to move, thereby driving the sliding block to move. The sliding block slides inside the support groove to drive the detection mechanism to rise and fall, so that the detection mechanism is aligned with one end of the conveyor belt, and the arc-shaped detection plate is conveniently docked with one end of the conveyor belt. When the conveyor belt moves, the arc-shaped detection plate can perform a comprehensive detection on it. The motor drives the bidirectional screw to rotate, which can drive the two threaded blocks to move toward or oppositely, thereby driving the two arc-shaped detection plates to move, which is convenient for adjusting the arc-shaped detection plates according to conveyor belts of different sizes.

[0004] However, the length of the arc-shaped detection plate in the prior art is fixed, so the width of the conveyor belt to which it can actually be applied is limited. Utility Model Content

[0005] The purpose of the utility model is to solve the problems existing in the prior art and to propose an intelligent factory production line detection device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a smart factory production line detection device, comprising a base and a moving block on the base that can be lifted and lowered longitudinally, one side of the moving block is embedded and rotatably connected to two internal gears that are meshed with each other, the side of the internal gear is fixedly connected to a connecting rod, a sleeve frame is inserted on the connecting rod, and a steel belt is sleeved on the end of the sleeve frame away from the internal gear, a plurality of mounting holes are opened on the side of the steel belt, and a plurality of sockets are detachably mounted on the steel belt through the mounting holes, and an infrared ranging sensor and a camera are respectively fixedly connected to the sockets, one of the sleeve frames is installed with an electric reel for winding one side of the steel belt, and the other sleeve frame is threaded with a bolt that passes through the mounting hole.

[0007] Preferably, the bottom end of one of the internal gears extends outward from the rotation point of the moving block and is fixedly connected to a bottom gear, the bottom gear is arranged at the bottom edge of the moving block, and the bottom edge of the moving block is slidably connected to a rack meshing with the bottom gear.

[0008] Preferably, an electric push rod for driving the rack to move is fixedly connected to the bottom edge of the moving block.

[0009] Preferably, an electric push rod is also installed between the connecting rod and the sleeve frame, and the connecting rod is fixed to the cylinder body of the electric push rod, and the sleeve frame is fixed to the telescopic end of the electric push rod.

[0010] Preferably, a fixing frame is installed on the top edge of the moving block, an electric reel is also installed in the fixing frame, and two oblique ropes are wound on the electric reel in the fixing frame, and one end of the two oblique ropes is respectively connected to the outer walls of the two sleeve frames.

[0011] Preferably, both of the two electric reels are driven by motors.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, two internal gears are rotated at the same speed in opposite directions to realize that the connecting rod drives the sleeve frame to swing, that is, the distance between the end faces of the two sleeve frames is adjusted, that is, the length of the steel belt between the two sleeve frames is adjusted, so that the adjusted steel belt length is consistent with the width of the conveyor belt to be detected, and a number of cameras are used to monitor the surface of the conveyor belt in real time to determine whether the surface of the conveyor belt is damaged. A number of infrared ranging sensors can be used to detect the distance between different parts of the conveyor belt and the steel belt in real time, and the degree of deformation of the conveyor belt surface. Therefore, this solution can be applicable to conveyor belts of different widths by adjusting the angle of the sleeve frame.

[0014] 2. In the utility model, when the angle between the two sleeves is fixed, the sleeves are moved on the connecting rod by extending the electric push rod on the connecting rod, so that the end faces of the sleeves can be moved away from the internal gears, and the distance between the end faces of the two sleeves can be further increased, so as to increase the length of the steel belt so as to be suitable for wider conveyor belts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional structural diagram of a smart factory production line detection device is proposed for the utility model;

[0016] Figure 2 The utility model provides a schematic diagram of the upward structure of a moving block of a detection device for a production line of an intelligent factory;

[0017] Figure 3 This utility model proposes a smart factory production line detection device Figure 2 A schematic diagram of a top view structure;

[0018] Figure 4 This utility model proposes a smart factory production line detection device Figure 3Schematic diagram of the side structure.

[0019] Legend: 1. Base; 2. Moving block; 3. Fixed frame; 4. Electric reel; 5. Oblique rope; 6. Internal gear; 7. Bottom gear; 8. Rack; 9. Electric push rod; 10. Bolt; 11. Connecting rod; 12. Frame; 13. Steel belt; 14. Infrared ranging sensor; 15. Mounting hole; 16. Socket; 17. Camera. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] like Figure 1-4As shown, a smart factory production line detection device comprises a base 1 and a moving block 2 which is lifted and lowered longitudinally on the base 1. The lifting mode of the moving block 2 in the base 1 and the structure driving the lifting refer to the publication number: CN217738308U. A structure of the moving block lifting and lowering in the base of a smart factory production line detection device, wherein one side of the moving block 2 is embedded and rotatably connected with two internal gears 6 which are meshed with each other, and the side of the internal gear 6 is fixedly connected with a connecting rod 11, and a sleeve frame 12 is inserted on the connecting rod 11, and a steel belt 13 is sleeved on the end of the sleeve frame 12 away from the internal gear 6. By rotating one of the internal gears 6, the other internal gear 6 is rotated in the opposite direction at the same speed under the meshing connection, so that the connecting rod 11 can drive the sleeve frame 12 to swing, that is, the distance between the end faces of the two sleeve frames 12 is adjusted, that is, the length of the steel belt 13 between the two sleeve frames 12 is adjusted, so that the adjusted length of the steel belt 13 is consistent with the width of the conveyor belt to be detected, a plurality of mounting holes 15 are opened on the side of the steel belt 13, and a plurality of sockets 16 are detachably mounted on the steel belt 13 through the mounting holes 15, and the socket 16 is integrally mounted. The body is set in a U shape, and the two ends pass through the mounting holes 15 at the upper and lower positions on the surface of the steel belt 13, and the socket 16 is fixed on the steel belt 13 by installing nuts on both sides of the U shape. The infrared distance sensor 14 and the camera 17 are fixedly connected to the socket 16. The camera 17 on the socket 16 is used to monitor the surface of the conveyor belt in real time to determine whether the surface of the conveyor belt is damaged. The infrared distance sensor 14 can be used to detect the distance between different parts of the conveyor belt and the steel belt 13 in real time. When the measurement results are inconsistent, it means that the surface of the conveyor belt is deformed. An electric reel 4 for winding one side of a steel belt 13 is installed on one of the sleeve frames 12, and a bolt 10 penetrating a mounting hole 15 is threadedly connected to the other sleeve frame 12. The bolt 10 can be used to fix one end of the steel belt 13, and then the electric reel 4 on the sleeve frame 12 is rotated to achieve the winding or release of the steel belt 13, ensuring that when the angle between the two sleeve frames 12 increases, the steel belt 13 is released between the two sleeve frames 12, and when the angle between the two sleeve frames 12 decreases, the excess steel belt 13 is wound around the electric reel 4 on the sleeve frame 12.

[0023] In order to drive the two internal gears 6 to rotate in opposite directions at the same speed, it is further discussed that: the bottom end of one of the internal gears 6 extends outward from the rotation point of the moving block 2 and is fixedly connected to a bottom gear 7, the bottom gear 7 is arranged at the bottom edge of the moving block 2, and the bottom edge of the moving block 2 is slidably connected to a rack 8 meshing with the bottom gear 7, the bottom edge of the moving block 2 is fixedly connected to an electric push rod 9 for driving the rack 8 to move, the bottom gear 7 is rotated by telescoping the electric push rod 9, and then the internal gear 6 connected to the bottom gear 7 is rotated, and under the action of the meshing connection, the other internal gear 6 can be rotated in the opposite direction at the same speed.

[0024] In order to further increase the length of the steel belt 13 between the two sleeve frames 12, it is further discussed that: an electric push rod 9 is also installed between the connecting rod 11 and the sleeve frame 12, and the connecting rod 11 is fixed to the cylinder part of the electric push rod 9, and the sleeve frame 12 is fixed to the telescopic end of the electric push rod 9. When the angle between the two sleeve frames 12 is fixed, the electric push rod 9 on the connecting rod 11 is extended to realize the movement of the sleeve frame 12 on the connecting rod 11, so that the end face of the sleeve frame 12 can be moved away from the internal gear 6, and the distance between the end faces of the two sleeve frames 12 can be further increased, so as to increase the length of the steel belt 13.

[0025] In order to ensure the stability of the sleeve 12 when the sleeve 12 is extended, it is further discussed that: a fixed frame 3 is installed on the top edge of the moving block 2, and an electric reel 4 is also installed in the fixed frame 3, and two inclined ropes 5 are wound around the electric reel 4 in the fixed frame 3, and one end of the two inclined ropes 5 are respectively connected to the outer walls of the two sleeves 12, and the two electric reels 4 are driven by a motor, and the motor is used to drive the electric reels 4 to rotate. When the sleeve 12 moves relative to the connecting rod 11, the inclined ropes 5 are released and the end face of the sleeve 12 is inclined by the inclined ropes 5, thereby ensuring that the sleeve 12 will not bend or deform due to the steel belt 13 and its own weight.

[0026] Working principle: move the base 1 to one end of the conveyor belt. According to the width of the conveyor belt, the electric push rod 9 is extended and retracted to realize the rotation of the bottom gear 7, and then the internal gear 6 connected to the bottom gear 7 is rotated. Under the meshing connection, the other internal gear 6 can be rotated in the same speed and in the opposite direction, so that the connecting rod 11 drives the sleeve 12 to swing, and the distance between the end faces of the two sleeves 12 is adjusted to be consistent with the width of the conveyor belt. Then the electric reel 4 on the sleeve 12 rotates to release the steel belt 13, one end of the steel belt 13 passes through the end of the other sleeve 12 and is fixed by bolts 10. A certain number of sockets 16 are installed on the steel belt 13 between the two sleeves 12 through nuts. The camera 17 on the socket 16 is used to monitor the surface of the conveyor belt in real time to determine whether the surface of the conveyor belt is damaged. The infrared ranging sensor 14 can be used to detect the distance between different parts of the conveyor belt and the steel belt 13 in real time. When the measurement results are inconsistent, it indicates that the surface of the conveyor belt is deformed.

[0027] The wiring diagram of the electric push rod 9, the infrared ranging sensor 14, the camera 17 and the motor in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the electric push rod 9, the infrared ranging sensor 14, the camera 17 and the motor are no longer explained in detail.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A smart factory production line detection device, comprising a base (1) and a moving block (2) on the base (1) that can be lifted and lowered longitudinally, characterized in that: One side of the moving block (2) is embedded with two internal gears (6) that are meshed and connected to each other. A connecting rod (11) is fixedly connected to the side of the internal gear (6). A sleeve frame (12) is inserted into the connecting rod (11). A steel belt (13) is sleeved on the end of the sleeve frame (12) away from the internal gear (6). A plurality of mounting holes (15) are opened on the side of the steel belt (13), and a plurality of sockets (16) are detachably mounted on the steel belt (13) through the mounting holes (15). An infrared distance measuring sensor (14) and a camera (17) are fixedly connected to the sockets (16), respectively. An electric reel (4) for winding one side of the steel belt (13) is mounted on one of the sleeve frames (12), and a bolt (10) penetrating the mounting hole (15) is threadedly connected to the other sleeve frame (12).

2. The intelligent factory production line detection device according to claim 1 is characterized in that: The bottom end of one of the internal gears (6) extends outward from the rotation point of the moving block (2) and is fixedly connected to a bottom gear (7); the bottom gear (7) is arranged at the bottom edge of the moving block (2), and the bottom edge of the moving block (2) is slidably connected to a rack (8) meshing with the bottom gear (7).

3. The intelligent factory production line detection device according to claim 2 is characterized in that: The bottom edge of the moving block (2) is fixedly connected with an electric push rod (9) for driving the rack (8) to move.

4. The intelligent factory production line detection device according to claim 1, characterized in that: An electric push rod (9) is also installed between the connecting rod (11) and the sleeve frame (12), and the connecting rod (11) is fixed to the cylinder part of the electric push rod (9), and the sleeve frame (12) is fixed to the telescopic end of the electric push rod (9).

5. The intelligent factory production line detection device according to claim 1 is characterized in that: A fixing frame (3) is installed on the top edge of the moving block (2), an electric reel (4) is also installed in the fixing frame (3), and two oblique ropes (5) are wound around the electric reel (4) in the fixing frame (3), and one end of the two oblique ropes (5) is respectively connected to the outer walls of the two sleeve frames (12).

6. The intelligent factory production line detection device according to claim 1 is characterized in that: The two electric reels (4) are both driven by motors.

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