Gear actual assembly test equipment
By designing gear-fitting test equipment, the problems of inconvenient storage, insufficient safety isolation and insufficient temperature monitoring are solved, and the convenient use of tools, safety improvement and completeness of temperature monitoring are achieved.
Patent Information
- Application Number
- CN202421263324.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
In the design of gear assembly tools, there are problems such as inconvenience in picking and putting tools too much, lack of safety isolation, and the inability to monitor gear temperature during durability tests.
A gear assembly test equipment is designed, including a workbench, test motor, mounting shaft accessories, installation tools and protection tools. Installation tools enable easy storage and use of tools through support frames, sliding components and installation components. The protection tool isolates the test area and workers through the connecting plate, height adjustment rod, protection frame and transparent plate, and provides infrared temperature sensors on the workbench to monitor the gear temperature.
It realizes the convenient storage and use of tools and improves work efficiency; improves safety through the isolation design of protection tools; the use of infrared temperature measurement sensors can better monitor gear temperature and provide more complete test data.
Smart Images

Figure CN222439114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gear matching tool design, in particular to gear matching test equipment. Background Art
[0002] Gears are widely used as a transmission tool. The size of gears is their most important characteristic. Only when the size is right can they work properly. Generally speaking, they will be sampled and matched during the production stage. However, conventional matching is only an installation test, and usually no rotation test or durability test is performed.
[0003] Designing a device that can be matched and tested conveniently can provide greater selectivity and better practicality. In addition, if the gear is matched for durability testing, it is necessary to observe the working process and conduct an appearance inspection after completion. However, the temperature of the gear will rise during actual work, and temperature is a cause of quality problems. Therefore, if the temperature can be monitored, more complete data will be obtained.
[0004] In addition, when conducting tests, since the gears are exposed, there are certain risks and safety hazards, so special attention must be paid. At the same time, many tools are needed during actual matching, and these tools being easy to access will improve work efficiency. Utility Model Content
[0005] The technical problems to be solved by the utility model are that it is inconvenient to take and put too many tools, there is a safety risk without safety isolation, and the gear temperature is not monitored during the durability test.
[0006] In order to solve the above problems, the technical solution adopted by the utility model is as follows: the utility model is a gear matching test equipment, including a workbench, a test motor and a mounting shaft accessory, the test motor is installed on the workbench, the mounting shaft accessory is arranged on the output shaft of the test motor, and also includes an installation tool and a protection tool, the installation tool is arranged on the workbench, the protection tool is located above the workbench, the protection tool is used to isolate the test area and the workers, the protection tool includes a connecting plate, a height adjustment rod, a protection frame and a transparent plate, the connecting plate is externally connected to the external fixing component, the height adjustment rod is arranged through the connecting plate, the protection frame is installed on the output rod of the height adjustment rod, and the transparent plate is arranged on the protection frame.
[0007] Furthermore, an auxiliary seat is installed on the connecting plate, and an infrared temperature sensor is installed on the auxiliary seat.
[0008] Furthermore, the installation tool includes a support frame, a sliding assembly and an installation assembly. The support frame is symmetrically provided with two groups. The support frame is installed on a workbench, the sliding assembly is provided on the support frame, and the installation assembly is provided on the sliding assembly. The sliding assembly and the installation assembly are respectively provided with multiple groups.
[0009] Furthermore, the sliding assembly includes a sliding rod and a sliding seat, the sliding rod is arranged between two groups of support frames, and the sliding seat is slidably sleeved on the two groups of sliding rods.
[0010] Furthermore, the mounting assembly comprises a spring rope, a mounting frame and a mounting seat, the spring rope is arranged on the sliding seat, the mounting frame is arranged on the spring rope, and the mounting seat is installed on the mounting frame.
[0011] Furthermore, the workbench is provided with a plurality of groups of mounting threaded holes.
[0012] Furthermore, a storage box is provided on the workbench.
[0013] The beneficial effects achieved by the utility model using the above structure are as follows:
[0014] 1. Use the installation tool to provide a storage location for the tools, which is easy to move and is placed at the top when not in use, without affecting other work.
[0015] 2. When conducting tests, protective tools are used to separate the exposed gears from the workers' workspace without affecting observation, thereby improving safety.
[0016] 3. Use infrared temperature sensors to detect the working temperature of gears, which provides a better parameter basis for data collation and is helpful for comprehensive analysis of deformed materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a gear matching test device proposed by the utility model;
[0018] Figure 2 This is a structural schematic diagram of another angle of a gear matching test device proposed by the utility model;
[0019] Figure 3 This is a structural schematic diagram of a gear actual matching test equipment protection tool proposed by the utility model;
[0020] Figure 4 The utility model provides a structural schematic diagram of a sliding assembly and a mounting assembly of a gear matching test device.
[0021] Among them, 1. workbench, 2. test motor, 3. installation shaft accessories, 4. installation tools, 5. protection tools, 6. connecting plate, 7. height adjustment rod, 8. protection frame, 9. transparent plate, 10. auxiliary seat, 11. infrared temperature sensor, 12. support frame, 13. sliding assembly, 14. installation assembly, 15. sliding rod, 16. sliding seat, 17. spring rope, 18. mounting frame, 19. mounting seat, 20. installation threaded hole, 21. storage box. DETAILED DESCRIPTION
[0022] like Figure 1 to Figure 4 As shown, the utility model is a gear actual matching test equipment, including a workbench 1, a test motor 2 and a mounting shaft accessory 3, the test motor 2 is installed on the workbench 1, the mounting shaft accessory 3 is arranged on the output shaft of the test motor 2, the mounting shaft 3 accessories include mounting shafts, bearings and bearing seats, etc., which are all existing mature components, and also include installation tools 4 and protection tools 5, the installation tool 4 is arranged on the workbench 1, the installation tool 4 is used to install tools used during actual matching, the protection tool 5 is located above the workbench 1, the protection tool 5 is used to isolate the test area and the workers, the protection tool 5 includes a connecting plate 6, a height adjustment rod 7, a protection frame 8 and a transparent plate 9, the connecting plate 6 is externally connected to the external fixing component, the height adjustment rod 7 is penetrated and arranged on the connecting plate 6, the height adjustment rod 7 uses an electric push rod, the protection frame 8 is installed on the output rod of the height adjustment rod 7, and the transparent plate 9 is arranged on the protection frame 8.
[0023] An auxiliary seat 10 is installed on the connecting plate 6, and an infrared temperature sensor 11 is installed on the auxiliary seat 10. The installation position is adjusted according to actual conditions, and the angle can also be adjusted using different auxiliary seats 10. It is mainly used to test the temperature of the gear during the actual matching test.
[0024] The installation tool 4 includes a support frame 12, a sliding component 13 and an installation component 14. The support frame 12 is symmetrically provided with two groups. The support frame 12 is installed on the workbench 1, the sliding component 13 is provided on the support frame 12, and the installation component 14 is provided on the sliding component 13. The sliding component 13 and the installation component 14 are respectively provided with multiple groups.
[0025] The sliding assembly 13 includes a sliding rod 15 and a sliding seat 16. The sliding rod 15 is arranged between the two groups of support frames 12. The sliding seat 16 is slidably sleeved on the two groups of sliding rods 15. The mounting assembly 14 includes a spring rope 17, a mounting frame 18 and a mounting seat 19. The spring rope 17 is arranged on the sliding seat 16. The mounting frame 18 is arranged on the spring rope 17. The mounting seat 19 is installed on the mounting frame 18 to install the tool thereon.
[0026] A plurality of groups of mounting threaded holes 20 are provided on the workbench 1 , and a storage box 21 is provided on the workbench 1 for placing the gears to be tested.
[0027] When in use: install the tools needed between the mounting frame 18 and the mounting seat 19, such as an electric screwdriver, a hammer, etc., and pull down the tools when needed. After releasing, the spring rope 17 pulls the tools to reset, and the sliding seat 16 moves on the sliding rod 15 to change the position. The terminal test structure, such as the driven gear set, is installed on the workbench 1, and meshes with the actual gears of the test. During the experiment, the infrared temperature sensor 11 detects the working temperature of the gears. The height adjustment rod 7 extends, pushing the protection frame 8 downward to play an isolation role.
[0028] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A gear matching test device, comprising a workbench, a test motor and a mounting shaft accessory, wherein the test motor is mounted on the workbench, and the mounting shaft accessory is arranged on the output shaft of the test motor, characterized in that: It also includes an installation tool and a protection tool, wherein the installation tool is arranged on a workbench, the protection tool is located above the workbench, and the protection tool is used to isolate the test area and the workers. The protection tool includes a connecting plate, a height adjustment rod, a protection frame and a transparent plate, wherein the connecting plate is externally connected to an external device fixing component, the height adjustment rod is arranged through the connecting plate, the protection frame is installed on the output rod of the height adjustment rod, and the transparent plate is arranged on the protection frame.
2. A gear matching test device according to claim 1, characterized in that: An auxiliary seat is installed on the connecting plate, and an infrared temperature measuring sensor is installed on the auxiliary seat.
3. The gear matching test equipment according to claim 1, characterized in that: The installation tool includes a support frame, a sliding component and an installation component. The support frame is symmetrically provided with two groups. The support frame is installed on a workbench, the sliding component is provided on the support frame, and the installation component is provided on the sliding component. The sliding component and the installation component are respectively provided with multiple groups.
4. The gear matching test equipment according to claim 3, characterized in that: The sliding assembly comprises a sliding rod and a sliding seat, wherein the sliding rod is arranged between two groups of support frames, and the sliding seat is slidably sleeved on the two groups of sliding rods.
5. The gear matching test equipment according to claim 3, characterized in that: The mounting assembly comprises a spring rope, a mounting frame and a mounting seat, the spring rope is arranged on the sliding seat, the mounting frame is arranged on the spring rope, and the mounting seat is installed on the mounting frame.
6. The gear matching test equipment according to claim 1, characterized in that: The workbench is provided with a plurality of groups of mounting threaded holes.
7. The gear matching test equipment according to claim 6, characterized in that: A storage box is provided on the workbench.