Stain-resistant porcelain insulator with multiple layers of steps

By introducing limiting components and adjustment components into the stain-resistant porcelain insulator of multi-layer steps, the problem of external screw fixing is solved, and the fixing distance between the clamping is not suitable for wires of different thicknesses and the reasonable fixing of different wires is achieved. Improved service life.

CN222440267UActive Publication Date: 2025-02-07이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
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Patent Information

Application Number
CN202421199340.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When the existing multi-layered step stain-resistant porcelain insulator is engaged and fixed, it uses external screws to fix the wires, which causes the screws to rust or damage after a long time of use, which affects the later replacement, and the fixing spacing is fixed, making it difficult to Adapt to wires of different thicknesses.

Method used

A multi-layered step stain-resistant porcelain insulator is designed, and the limiting assembly and adjustment assembly are used to fix the wires of different diameters, avoiding the use of external screws, and the edge body, cover plate and top are used to limit the limiting assembly. The seat is limited and the wires are properly clamped through the adjustment components.

Benefits of technology

It effectively avoids the problem of screw fixation and rust, realizes reasonable fixation of wires of different diameters, and improves the service life and adaptability of insulators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stain-resistant porcelain insulator with multiple layers of steps, and belongs to the field of insulators. The stain-resistant porcelain insulator with the multiple layers of steps comprises an edge body, a base plate arranged at the bottom of the edge body, a connecting column penetrating through the center of the edge body and the center of the base plate, and a cleaning assembly arranged on one side of the edge body and used for scraping stains on the surface of the edge body. The top seat is installed at the top of the edge body and used for installing an electric wire, the cover plate is arranged at the top of the top seat, and a notch used for clamping the electric wire is formed between the top seat and the cover plate. The stain-resistant porcelain insulator with the multiple layers of steps further comprises a limiting assembly which is arranged at the top of the insulator body and used for limiting the insulator body, the top seat and the cover plate, and the stain-resistant porcelain insulator with the multiple layers of steps achieves clamping and fixing of electric wires with different diameters by arranging the limiting assembly and the adjusting assembly, so that reasonable fixing is achieved; and the problem of rust caused by screw fixation is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of insulators, in particular to a multi-layered step-resistant pollution-resistant porcelain insulator. Background Art

[0002] Insulators are a special type of insulating control that plays an important role in overhead transmission lines. In the early years, insulators were mostly used on telegraph poles, and gradually developed into high-voltage power lines. Many disc-shaped insulators are hung on one end of the tower to increase the creepage distance. They are usually made of glass or ceramic.

[0003] A Chinese patent with announcement number CN220774047U discloses a multi-layer step-type anti-fouling porcelain insulator. The patent sets a scraper and uses wind energy to drive the scraper to rotate along the surface of the insulator to achieve the effect of scraping off stains on the surface of the insulator. However, the existing multi-layer step-type anti-fouling porcelain insulator uses external screws to fix the top seat and the cover plate when the wires are clamped and fixed. However, the screws are easily rusted or damaged due to long-term use and exposure to wind, water and sun, which is not conducive to later replacement. At the same time, when the existing technology clamps the wires, the clamping spacing is relatively fixed, making it difficult to fix wires of different thicknesses.

[0004] Therefore, the utility model provides a multi-layer step-resistant pollution-resistant porcelain insulator to solve the above-mentioned problem. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model provides a multi-layered step-resistant porcelain insulator, aiming to solve the problem that the existing multi-layered step-resistant porcelain insulator proposed in the background technology uses external screws to fix the custom-made and cover plates when the wires are clamped and fixed, but the screws are easily rusted or damaged due to long-term use and exposure to wind, water and sun, which is not conducive to later replacement.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-layer step-resistant porcelain insulator, comprising an insulator body, a chassis arranged at the bottom of the insulator body, a connecting column passing through the insulator body and the center position of the chassis, a cleaning component arranged on one side of the insulator body for scraping stains on the surface of the insulator body, a top seat installed on the top of the insulator body for installing electric wires, and a cover plate arranged on the top of the top seat, wherein a slot for clamping the electric wires is provided between the top seat and the cover plate; when in use, the electric wires are first installed between the cover plate and the top seat to increase the creepage distance of the electric wires, and in order to avoid the influence of a large number of stains on the outside of the insulator body on its use, the surface can be cleaned by the cleaning component.

[0009] In order to avoid the existing multi-layer step pollution-resistant porcelain insulators that use external screws to fix the top seat and the cover plate when the wires are clamped and fixed, but the screws are easily rusted or damaged due to long-term use and exposure to wind, water and sun, which is not conducive to later replacement; the multi-layer step pollution-resistant porcelain insulator also includes a limiting component arranged on the top of the fringe body for limiting the fringe body, the top seat and the cover plate, the limiting component includes slots symmetrically arranged on the top of the fringe body, the top seat and the cover plate and corresponding to each other, plug blocks slidably inserted into the slots, and fixing components respectively arranged on the fringe body corresponding to the top seat and the cover plate on both sides for fixing the plug blocks; the fringe body, the cover plate and the top seat can be limited by using the limiting component, and the plug block is first slidably inserted into the slot, and a sealing rubber pad is arranged on the top of the plug block to prevent rainwater from flowing into the interior along the slot and affecting later use.

[0010] Preferably, in order to achieve reasonable fixation; the fixing assembly includes two installation boxes fixedly arranged on the edge body at positions on both sides of the top seat and the cover plate and corresponding to the two plug-in blocks, fixing holes respectively opened on the slot, the plug-in block and the installation box close to one side of the plug-in block, a fixing rod that moves laterally in the fixing hole and is plugged into the fixing hole, a fixing spring fixedly arranged on the fixing rod away from the plug-in block and fixedly connected to the inner wall of the installation box, a telescopic sleeve rod arranged inside the fixing spring, a slideway opened in the installation box at a position corresponding to one side of the fixing spring, an L-shaped adjustment rod fixedly arranged on the fixing rod and slidably connected to the inside of the slideway, and a fixing rod arranged on the outside of the installation box corresponding to the position of the slideway. A protective component for protecting the L-shaped adjustment rod, wherein both ends of the telescopic sleeve rod are fixedly connected to the fixing rod and the fixing spring respectively; after the insertion is completed, in order to prevent the position of the plug block from shifting, the plug block can be fixed by the fixing component, thereby achieving the fixation of the rim body, the cover plate and the top seat; when inserting the plug block, first move the L-shaped adjustment rod along the slide box on the side of the installation box away from the side of the plug block, thereby driving the fixing rod to move out of the slot, so as to facilitate the insertion of the plug block on the slot; after the insertion is completed, release the L-shaped adjustment rod, so that the fixing spring inside the installation box drives the telescopic sleeve rod to reset and squeeze the fixing rod to penetrate the plug block and the slot to slide and insert it in the fixing hole, thereby achieving the fixation of the plug block and the slot, thereby facilitating the fixation of the rim body, the cover plate and the top seat.

[0011] Preferably, in order to achieve protection for the L-shaped adjustment rod; the protection component includes a protection box fixedly arranged on the outside of the installation box and connected to the slide for accommodating the L-shaped adjustment rod, and a closing plate hinged on the protection box; protection can be performed by utilizing the protection component, and when adjustment is required, the protection box is opened by rotating the closing plate to facilitate adjustment of the internal L-shaped adjustment rod, and after the adjustment is completed, the closing plate is closed to seal the protection box, thereby achieving protection limit for the L-shaped adjustment rod.

[0012] Preferably, in order to achieve timely cleaning of the surface of the rim body; the cleaning component includes an annular groove opened on the top of the rim body, an annular block rotatably arranged inside the annular groove, an insulating plate fixedly installed on the outside of the annular block, and a scraper fixedly arranged between the insulating plate and the rim body and matching the curvature of the rim body; cleaning can be carried out by using the cleaning component, and wind energy is converted into power. When wind blows, the scraper is blown to make the annular block move along the circumference of the annular groove seat, thereby driving the insulating plate and the scraper to rotate to scrape off the stains on the surface of the rim body, thereby achieving a reasonable cleaning effect.

[0013] Preferably, in order to adapt to clamping and installing wires of different diameters, an adjustment component for clamping wires of different thicknesses is provided at the notch between the top seat and the cover plate; and reasonable adjustment can be performed through the adjustment component.

[0014] Preferably, in order to achieve reasonable adjustment; the adjusting component includes telescopic springs symmetrically fixed at the slot positions of the top seat and the cover plate, telescopic rods respectively arranged inside the two telescopic springs, a first clamping block and a second clamping block respectively fixed at a side close to each other of the two telescopic springs, and a toothed rubber strip respectively fixed at a side close to each other of the first clamping block and the second clamping block, wherein the two ends of one of the telescopic rods are respectively fixedly connected to the top seat and the second clamping block, and the two ends of the other telescopic rod are respectively fixedly connected to the cover plate and the first clamping block, and the diameter of the first clamping block is larger than the diameter of the second clamping block; when the wire is installed in the slot between the cover plate and the top seat, the telescopic spring inside the slot drives the telescopic rod to telescope and push the first clamping block and the second clamping block to move closer to the center, thereby achieving the effect of clamping the wire, wherein the toothed rubber strips inside the first clamping block and the second clamping block play a protective and fixing effect.

[0015] (III) Beneficial effects

[0016] The multi-layer step-resistant porcelain insulator can clamp and fix wires of different diameters by setting limit components and adjustment components, thereby achieving reasonable fixation and avoiding the problem of rusting caused by screw fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a multi-layer step-resistant porcelain insulator;

[0018] Figure 2 A schematic diagram of the structure of a cleaning component for a multi-layered step-resistant porcelain insulator;

[0019] Figure 3 It is a schematic diagram of the structure of a fixing assembly of a multi-layer step-resistant pollution-resistant porcelain insulator;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of a multi-layer step-resistant pollution-resistant porcelain insulator;

[0021] Figure 5 The present invention is a schematic diagram of the structure of a limiting component of a multi-layered step-type pollution-resistant porcelain insulator.

[0022] In the figure:

[0023] 1. flange body; 11. connecting column; 12. chassis;

[0024] 2. Cover plate;

[0025] 3. Cleaning assembly; 31. Circular ring groove; 32. Circular ring block; 33. Insulating plate; 34. Scraper;

[0026] 4. Top seat;

[0027] 5. Limiting assembly; 51. Slot; 52. Insert block;

[0028] 53, fixing assembly; 531, fixing hole; 532, fixing rod; 533, fixing spring; 534, telescopic sleeve rod; 535, L-shaped adjustment rod; 536, installation box; 537, slideway;

[0029] 538, protection assembly; 5381, protection box; 5382, closing plate;

[0030] 6. Adjustment assembly; 61. First clamping block; 62. Second clamping block; 63. Telescopic spring; 64. Telescopic rod; 65. Toothed rubber strip. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Example 1

[0033] This embodiment provides a multi-layer step-type pollution-resistant porcelain insulator, such as Figure 1-5 As shown, the multi-layer step-resistant porcelain insulator includes a fringe body 1, a chassis 12 arranged at the bottom of the fringe body 1, a connecting column 11 passing through the center position of the fringe body 1 and the chassis 12, a cleaning component 3 arranged on one side of the fringe body 1 for scraping stains on the surface of the fringe body 1, a top seat 4 installed on the top of the fringe body 1 for installing electric wires, and a cover plate 2 arranged on the top of the top seat 4, a slot for clamping the electric wires is opened between the top seat 4 and the cover plate 2, and the multi-layer step-resistant porcelain insulator also includes a limiting component 5 arranged on the top of the fringe body 1 for limiting the fringe body 1, the top seat 4 and the cover plate 2, the limiting component 5 includes slots 51 symmetrically opened on the top of the fringe body 1, the top seat 4 and the cover plate 2 and corresponding to each other, an insert block 52 slidably inserted in the slot 51, and a fixing component 53 respectively arranged on the fringe body 1 at positions on both sides corresponding to the top seat 4 and the cover plate 2 for fixing the insert block 52.

[0034] During use, the wires are first installed between the cover plate 2 and the top seat 4 to increase the creepage distance of the wires. During use, in order to avoid the external stains of the insulator body 1 affecting its use, the surface can be cleaned by the cleaning component 3. At the same time, in order to avoid the existing multi-layer step-resistant porcelain insulator, the top seat 4 and the cover plate 2 are fixed by installing external screws when the wires are clamped and fixed. However, the screws are easily rusted or damaged due to long-term use and exposure to wind, water and sun, which is not conducive to later replacement. The insulator body 1, the cover plate 2 and the top seat 4 can be limited by the limiting component 5. The plug block 52 is first slidably inserted into the slot 51. A sealing pad is provided on the top of the plug block 52 to prevent rainwater from flowing into the interior along the slot 51 and affecting later use.

[0035] Specifically, the fixing assembly 53 includes two installation boxes 536 fixedly arranged on the edge body 1 at positions on both sides of the top seat 4 and the cover plate 2 and corresponding to the two plug blocks 52, fixing holes 531 respectively opened on the slot 51, the plug block 52 and the installation box 536 near the plug block 52, a fixing rod 532 which moves laterally in the fixing hole 531 and is plugged into the fixing hole 531, a fixing spring 533 fixedly arranged on the fixing rod 532 away from the plug block 52 and fixedly connected to the inner wall of the installation box 536, a telescopic sleeve rod 534 arranged inside the fixing spring 533, a slideway 537 opened in the installation box 536 at a position corresponding to one side of the fixing spring 533, an L-shaped adjustment rod 535 fixedly arranged on the fixing rod 532 and slidably connected to the inside of the slideway 537, and a protective assembly 538 arranged at the outer side of the installation box 536 corresponding to the slideway 537 for protecting the L-shaped adjustment rod 535, the two ends of the telescopic sleeve rod 534 are respectively connected to the fixing rod 532 and the fixing spring The spring 533 is fixedly connected; after the insertion is completed, in order to prevent the position of the plug block 52 from being offset, the plug block 52 can be fixed by the fixing component 53, thereby fixing the flange body 1, the cover plate 2 and the top seat 4. When inserting the plug block 52, first move the L-shaped adjustment rod 535 along the slide 537 on the side of the installation box 536 to the side away from the plug block 52, thereby driving the fixing rod 532 to move out of the slot 51, so as to facilitate the insertion of the plug block 52 on the slot 51. After the insertion is completed, release the L-shaped adjustment rod 535. Adjust the rod 535. At this time, since the fixed spring 533 is elastic, the telescopic sleeve rod 534 inside it is composed of two rods, which can automatically retract and retract with the elastic adjustment of the fixed spring 533. The fixed spring 533 inside the installation box 536 drives the telescopic sleeve rod 534 to reset and squeeze the fixed rod 532 to penetrate the plug block 52 and the slot 51 and slide into the fixing hole 531, thereby achieving the fixation of the plug block 52 and the slot 51, thereby facilitating the fixation of the edge body 1, the cover plate 2 and the top seat 4.

[0036] Among them, in order to protect the L-shaped adjustment rod 535 and prevent it from being fixed by external pressure, the protection component 538 includes a protection box 5381 fixedly arranged on the outside of the installation box 536 and connected to the slide 537 for accommodating the L-shaped adjustment rod 535, and a closing plate 5382 hinged on the protection box 5381; protection can be performed by utilizing the protection component 538. When adjustment is required, the protection box 5381 is opened by rotating the closing plate 5382 to facilitate adjustment of the internal L-shaped adjustment rod 535. After the adjustment is completed, the closing plate 5382 is closed to seal the protection box 5381, thereby achieving the protection limit of the L-shaped adjustment rod 535.

[0037] Furthermore, in order to achieve timely cleaning of the surface of the rim body 1; the cleaning component 3 includes an annular groove 31 opened on the top of the rim body 1, an annular block 32 rotatably set inside the annular groove 31, an insulating plate 33 fixedly installed on the outside of the annular block 32, and a scraper 34 fixedly set between the insulating plate 33 and the rim body 1 and matching the curvature of the rim body 1; cleaning can be carried out through the cleaning component 3, and wind energy is converted into power. When wind blows, the scraper 34 is blown to make the annular block 32 move along the circumference of the annular groove 31, thereby driving the insulating plate 33 and the scraper 34 to rotate to scrape off the stains on the surface of the rim body 1, thereby achieving a reasonable cleaning effect.

[0038] Example 2

[0039] The difference from the first embodiment is that the multi-layer step-resistant pollution-resistant porcelain insulator also includes an adjustment component 6 for clamping wires of different thicknesses at the notch between the top seat 4 and the cover plate 2, and the adjustment component 6 includes telescopic springs 63 symmetrically fixedly arranged at the notch positions of the top seat 4 and the cover plate 2, telescopic rods 64 respectively arranged inside the two telescopic springs 63, first clamping blocks 61 and second clamping blocks 62 respectively fixedly arranged at the sides of the two telescopic springs 63 close to each other, and toothed rubber strips 65 respectively fixedly arranged at the sides of the first clamping blocks 61 and the second clamping blocks 62 close to each other, wherein the two ends of one telescopic rod 64 are respectively connected to the top seat 4 and the second The clamp block 62 is fixedly connected, and the two ends of another telescopic rod 64 are respectively fixedly connected to the cover plate 2 and the first clamp block 61, and the diameter of the first clamp block 61 is larger than the diameter of the second clamp block 62; in order to adapt to the clamping and installation of wires of different diameters during use, the adjustment component 6 can be used for clamping. When the wire is installed in the slot between the cover plate 2 and the top seat 4, the telescopic spring 63 inside the slot drives the telescopic rod 64 to expand and contract and push the first clamp block 61 and the second clamp block 62 to move closer to the center, thereby achieving the effect of clamping the wire, wherein the toothed rubber strips 65 inside the first clamp block 61 and the second clamp block 62 play a protective and fixing effect.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the field of technology within the technical scope disclosed by the present invention can make equivalent substitutions or changes based on the technical scheme and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multi-layer step-resistant type of porcelain insulator, comprising an insulator body (1), a chassis (12) arranged at the bottom of the insulator body (1), a connecting column (11) passing through the insulator body (1) and the center of the chassis (12), a cleaning component (3) arranged on one side of the insulator body (1) for scraping off stains on the surface of the insulator body (1), a top seat (4) installed on the top of the insulator body (1) for installing electric wires, and a cover plate (2) arranged on the top of the top seat (4), wherein a slot for clamping electric wires is provided between the top seat (4) and the cover plate (2); Features: The multi-layer step-resistant pollution-resistant porcelain insulator further comprises a limiting component (5) arranged on the top of the sluice body (1) and used for limiting the sluice body (1), the top seat (4) and the cover plate (2); The limiting assembly (5) comprises slots (51) symmetrically arranged on the top of the rim body (1), the top seat (4) and the cover plate (2) and corresponding to each other, an insert block (52) slidably inserted into the slot (51), and a fixing assembly (53) respectively arranged on the rim body (1) at positions on both sides corresponding to the top seat (4) and the cover plate (2) for fixing the insert block (52).

2. The multi-step pollution-resistant porcelain insulator according to claim 1 is characterized in that: The fixing assembly (53) comprises two mounting boxes (536) fixedly arranged on the rim body (1) at positions on both sides of the top seat (4) and the cover plate (2) and corresponding to the two plug blocks (52), fixing holes (531) respectively arranged on the slot (51), the plug block (52) and the mounting box (536) on a side close to the plug block (52), a fixing rod (532) laterally movable in the fixing hole (531) and plugged into the fixing hole (531), and a fixing spring (532) fixedly arranged on a side of the fixing rod (532) away from the plug block (52) and fixedly connected to the inner wall of the mounting box (536). 3), a telescopic sleeve rod (534) arranged inside the fixed spring (533), a slideway (537) provided in the installation box (536) at a position corresponding to one side of the fixed spring (533), an L-shaped adjustment rod (535) fixedly arranged on the fixed rod (532) and slidably connected to the inside of the slideway (537), and a protection component (538) arranged at a position corresponding to the slideway (537) outside the installation box (536) for protecting the L-shaped adjustment rod (535), wherein the two ends of the telescopic sleeve rod (534) are fixedly connected to the fixed rod (532) and the fixed spring (533), respectively.

3. The multi-step pollution-resistant porcelain insulator according to claim 2 is characterized in that: The protection assembly (538) includes a protection box (5381) fixedly arranged on the outside of the installation box (536) and connected to the slideway (537) for accommodating the L-shaped adjustment rod (535) and a closing plate (5382) hinged on the protection box (5381).

4. The multi-step pollution-resistant porcelain insulator according to claim 1 is characterized in that: The cleaning assembly (3) comprises an annular groove (31) provided on the top of the rim body (1), an annular clamping block (32) rotatably arranged inside the annular groove (31), an insulating plate (33) fixedly mounted outside the annular clamping block (32), and a scraper (34) fixedly arranged between the insulating plate (33) and the rim body (1) and having an arc size matching that of the rim body (1).

5. The multi-step pollution-resistant porcelain insulator according to claim 1, characterized in that: An adjustment component (6) for clamping electric wires of different thicknesses is arranged at the notch between the top seat (4) and the cover plate (2).

6. The multi-step pollution-resistant porcelain insulator according to claim 5, characterized in that: The adjustment assembly (6) comprises telescopic springs (63) symmetrically fixedly arranged at the slot positions of the top seat (4) and the cover plate (2), telescopic rods (64) respectively arranged inside the two telescopic springs (63), a first clamping block (61) and a second clamping block (62) respectively fixedly arranged on the side where the two telescopic springs (63) are close to each other, and a toothed rubber strip (65) respectively fixedly arranged on the side where the first clamping block (61) and the second clamping block (62) are close to each other, wherein two ends of one of the telescopic rods (64) are respectively fixedly connected to the top seat (4) and the second clamping block (62), and two ends of the other telescopic rod (64) are respectively fixedly connected to the cover plate (2) and the first clamping block (61), and the diameter of the first clamping block (61) is greater than the diameter of the second clamping block (62).

Citation Information

Patent Citations

  • Stain-resistant porcelain insulator with multiple layers of steps

    CN220774047U