Full-automatic coil nailing mechanism for aluminum electrolytic capacitor

Abstract

The utility model discloses an aluminum electrolytic capacitor full-automatic coil nailing mechanism which comprises a bottom plate, a mounting frame is fixedly mounted at the top of the bottom plate, a first electric push rod is fixedly mounted on one side of the top of the mounting frame, a motor is fixedly mounted at the position, close to one side, of the bottom of the bottom plate, and a rotating clamp is arranged on one side of the upper end of the bottom plate. A movable clamp is arranged at the upper end of the rotary clamp, a second electric push rod is fixedly mounted at the position, close to the bottom, of one side of the outer wall of the mounting frame, and one end of the second electric push rod penetrates out of the mounting frame and is fixedly provided with a connecting frame. According to the full-automatic roll nailing mechanism for the aluminum electrolytic capacitor, through the design of the protective shell, the air cylinder, the connecting plate and the cutting knife, the air cylinder is controlled to drive the connecting plate and the cutting knife to carry out rapid and accurate cutting, through the function, the capacitor can be cut immediately after being wound, additional operation steps are not needed, the production efficiency is further improved, and the production cost is reduced. And the product quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum electrolytic capacitor nailing and rolling, in particular to a fully automatic nailing and rolling mechanism for an aluminum electrolytic capacitor. Background Art

[0002] The fully automatic nailing and winding mechanism for aluminum electrolytic capacitors is a device used in the manufacture of aluminum electrolytic capacitors. Its main function is to automatically and accurately wind the electrolytic paper around the outside of the electrolytic capacitor body.

[0003] The existing fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors has obvious functional defects when working. After winding, the electrolytic paper needs to be cut manually, which not only increases the labor intensity of the operator, but also may lead to inconsistent cutting sizes, affecting the manufacturing quality of the capacitor. At the same time, after winding, the capacitor needs to be removed from the equipment manually, which not only reduces production efficiency, but also may cause errors and damage during operation. Therefore, we propose a fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors to solve the problem proposed in the above background technology that after the winding is completed, the electrolytic paper needs to be cut manually, which not only increases the labor intensity of the operator, but also may lead to inconsistent cutting sizes, affecting the manufacturing quality of the capacitor. At the same time, after the winding is completed, the capacitor needs to be removed from the equipment manually, which not only reduces the production efficiency, but also may lead to errors and damage during the operation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors, comprising a bottom plate, a mounting frame is fixedly installed on the top of the bottom plate, a first electric push rod is fixedly installed on one side of the top of the mounting frame, a motor is fixedly installed on one side of the bottom of the bottom plate, a rotating fixture is provided on one side of the upper end of the bottom plate, a movable fixture is provided on the upper end of the rotating fixture, a second electric push rod is fixedly installed on one side of the outer wall of the mounting frame near the bottom, one end of the second electric push rod passes through the outside of the mounting frame and is fixedly installed on a connecting frame, and one side of the connecting frame is movably installed with A pressure roller, a blanking port is opened at one side of the top of the base plate, a material guide plate is fixedly installed on one side of the blanking port, a soft brush is fixedly installed on one side of the top of the material guide plate, a conveying device is provided at the lower end of the base plate, a protective shell is fixedly installed at one side of the top of the mounting frame, the lower end of the protective shell penetrates to the outside of the mounting frame, a cylinder is fixedly installed on the top of the protective shell, a connecting plate is provided at the lower end of the cylinder, a cutting knife is fixedly installed at the center of the bottom of the connecting plate, and a winding roller and a tensioning roller are movably installed at the center and one side between the base plate and the mounting frame respectively.

[0006] Compared with the prior art, the beneficial effects of the utility model are:

[0007] The fully automatic nailing and winding mechanism of the aluminum electrolytic capacitor controls the cylinder to drive the connecting plate and the cutting knife to perform fast and accurate cutting through the design of the protective shell, the cylinder, the connecting plate and the cutting knife. This function allows the capacitor to be cut immediately after winding is completed without the need for additional operating steps, further improving production efficiency and product quality. The design of the second electric push rod, the connecting frame, the pressure roller, the blanking port, the guide plate, the soft brush and the conveying device can easily realize the automatic blanking of the capacitor through the push of the second electric push rod after the capacitor is wound. The capacitor falls into the conveying device through the guide plate for conveying. At the same time, the soft brush can play a buffering role in the process of capacitor blanking to prevent the capacitor from rolling down and being damaged directly. This function avoids the tediousness and errors of traditional manual blanking and greatly improves the automation level of the production line. At the same time, due to the automation of the blanking process, the labor intensity of the operator is effectively reduced and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the structure of the utility model;

[0009] Figure 2 It is a structural stereogram of the rotating fixture and the moving fixture of the utility model;

[0010] Figure 3 This is a structural stereogram of the material guide plate of the utility model;

[0011] Figure 4 It is the front view of the structure of the utility model.

[0012] In the figure: 1. bottom plate; 2. mounting frame; 3. first electric push rod; 4. motor; 5. rotating fixture; 6. moving fixture; 7. gear lever; 8. second electric push rod; 9. connecting frame; 10. pressure roller; 11. blanking port; 12. guide plate; 13. soft brush; 14. conveying device; 15. protective shell; 16. cylinder; 17. connecting plate; 18. cutting knife; 19. slide chute; 20. winding roller; 21. tensioning roller. DETAILED DESCRIPTION

[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] See also Figure 1-4The utility model provides a technical solution: a fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors, comprising a bottom plate 1, a mounting frame 2 is fixedly installed on the top of the bottom plate 1, a first electric push rod 3 is fixedly installed on one side of the top of the mounting frame 2, a motor 4 is fixedly installed on one side of the bottom of the bottom plate 1, a rotating fixture 5 is arranged on one side of the upper end of the bottom plate 1, a moving fixture 6 is arranged on the upper end of the rotating fixture 5, a second electric push rod 8 is fixedly installed on one side of the outer wall of the mounting frame 2 near the bottom, one end of the second electric push rod 8 passes through the outside of the mounting frame 2 and is fixedly installed with a connecting frame 9, a pressure roller 10 is movably installed on one side of the connecting frame 9, and a motor 4 is fixedly installed on one side of the bottom of the bottom plate 1. A material drop opening 11 is provided at the side, a material guide plate 12 is fixedly installed on one side of the material drop opening 11, a soft brush 13 is fixedly installed on one side of the top of the material guide plate 12, a conveying device 14 is provided at the lower end of the base plate 1, a protective shell 15 is fixedly installed at one side of the top of the mounting frame 2, the lower end of the protective shell 15 passes through the outside of the mounting frame 2, a cylinder 16 is fixedly installed at the top of the protective shell 15, a connecting plate 17 is provided at the lower end of the cylinder 16, a cutting knife 18 is fixedly installed at the center of the bottom of the connecting plate 17, a winding roller 20 and a tensioning roller 21 are movably installed at the center and one side between the base plate 1 and the mounting frame 2 respectively.

[0015] The motor 4 is fixedly connected to the main shaft through the output end at the top thereof, the upper end of the main shaft passes through the outside of the base plate 1 and is fixedly connected to the center of the bottom of the rotating fixture 5, the lower end of the first electric push rod 3 passes through the outside of the mounting frame 2 and is movably connected to the bearing fixedly installed at the top center of the movable fixture 6, the motor 4 can drive the rotating fixture 5 to rotate, and the first electric push rod 3 pushes the movable fixture 6 to move.

[0016] A shift rod 7 is fixedly connected to one side of the rotating clamp 5 and the movable clamp 6. The two shift rods 7 are symmetrically arranged up and down to limit the capacitor when clamping.

[0017] The guide plate 12 is arranged in an inclined structure, and the lower end of the guide plate 12 extends to the outside of the material drop opening 11. The slope of the guide plate 12 can make the processed capacitor roll down.

[0018] Support plates are fixedly installed on both sides of the bottom of the base plate 1, one side of the conveying device 14 is fixedly connected to one side of the left end base plate 1, and a support leg is fixedly installed on one side of the bottom of the conveying device 14 to support the entire device.

[0019] The cylinder 16 is fixedly connected to a piston rod through its bottom output end, and the lower end of the piston rod is fixedly connected to the center of the top of the connecting plate 17. The connecting plate 17 and the cutting knife 18 are driven downward by the cylinder 16, and the cutting knife 18 cuts the film material.

[0020] Slide grooves 19 are provided at the bottom of both sides of the inner wall of the protective shell 15. The two ends of the connecting plate 17 extend into the two slide grooves 19 and are slidably connected to the inner walls of the slide grooves 19 to ensure the stability of the connecting plate 17 when driving the cutting knife 18 to move vertically.

[0021] Working principle: The film material is wound and connected to the winding roller 20 and the tensioning roller 21, the lower end of the capacitor is placed on the rotating fixture 5, and then the first electric push rod 3 is controlled to drive the mobile fixture 6 to move downward and clamp the upper end of the capacitor, and the film material is wound on the winding roller 20 and the tensioning roller 21 respectively, and then one end of the film material is wound and connected to the capacitor, and the second electric push rod 8 is controlled to drive the pressing roller 10 to press the film material on the capacitor, and then the motor 4 is controlled to drive the rotating fixture 5 and the capacitor and the mobile fixture 6 to rotate, and the film material is wound on the capacitor. After winding is completed, the cylinder 16 pushes the connecting plate 17 to make the cutting knife 18 cut the film material. After cutting, the cylinder 16 drives the cutting knife 18 to enter the protective shell 15, and then the first electric push rod 3 moves the movable fixture 6 upward, and then controls the second electric push rod 8 to continue to move to the right and push the capacitor to fall. The capacitor passes through the drop port 11 and rolls down from the guide plate 12. During the rolling process, the capacitor contacts the soft brush 13, and the soft brush 13 buffers the capacitor during the rolling process. Finally, the processed capacitor falls onto the conveying device 14.

[0022] In summary: the fully automatic nailing and winding mechanism of the aluminum electrolytic capacitor, through the design of the protective shell 15, the cylinder 16, the connecting plate 17 and the cutting knife 18, controls the cylinder 16 to drive the connecting plate 17 and the cutting knife 18 to perform fast and accurate cutting. This function allows the capacitor to be cut immediately after the winding is completed, without the need for additional operating steps, further improving the production efficiency and improving the product quality. The design of the second electric push rod 8, the connecting frame 9, the pressure roller 10, the blanking port 11, the guide plate 12, the soft brush 13 and the conveying device 14, after the capacitor is wound, the second electric push rod 8 is pushed, and the automatic blanking of the capacitor can be easily realized. The capacitor falls into the conveying device 14 through the guide plate 12 for conveying. At the same time, the soft brush 13 can play a buffering role in the process of capacitor blanking to prevent the capacitor from rolling down and being damaged directly. This function avoids the tediousness and errors of traditional manual blanking, greatly improving the automation level of the production line. At the same time, due to the automation of the blanking process, it also effectively reduces the labor intensity of the operator and improves the work efficiency.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors, comprising a bottom plate (1), characterized in that: A mounting frame (2) is fixedly mounted on the top of the base plate (1), a first electric push rod (3) is fixedly mounted on one side of the top of the mounting frame (2), a motor (4) is fixedly mounted on one side of the bottom of the base plate (1), a rotating fixture (5) is provided on one side of the upper end of the base plate (1), a movable fixture (6) is provided on the upper end of the rotating fixture (5), a second electric push rod (8) is fixedly mounted on one side of the outer wall of the mounting frame (2), one end of the second electric push rod (8) passes through the outside of the mounting frame (2) and is fixedly mounted on a connecting frame (9), a pressure roller (10) is movably mounted on one side of the connecting frame (9), a blanking opening (11) is provided on one side of the top of the base plate (1), and the blanking opening (11) is provided on one side of the bottom of the base plate (1). A material guide plate (12) is fixedly installed on one side of the inner surface of the base plate (1), a soft brush (13) is fixedly installed on one side of the top of the material guide plate (12), a conveying device (14) is arranged at the lower end of the base plate (1), a protective shell (15) is fixedly installed at a position close to one side of the top of the mounting frame (2), the lower end of the protective shell (15) penetrates to the outside of the mounting frame (2), a cylinder (16) is fixedly installed at the top of the protective shell (15), a connecting plate (17) is arranged at the lower end of the cylinder (16), a cutting knife (18) is fixedly installed at the center of the bottom of the connecting plate (17), and a winding roller (20) and a tensioning roller (21) are movably installed at the center and one side between the base plate (1) and the mounting frame (2).

2. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1 is characterized in that: The motor (4) is fixedly connected to a main shaft via an output end at the top thereof, the upper end of the main shaft passes through the outside of the base plate (1) and is fixedly connected to the center of the bottom of the rotating fixture (5), and the lower end of the first electric push rod (3) passes through the outside of the mounting frame (2) and is movably connected to a bearing fixedly installed at the center of the top of the moving fixture (6).

3. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1 is characterized in that: One side of the rotating clamp (5) and the movable clamp (6) is fixedly connected with a shift rod (7), and the two shift rods (7) are symmetrically arranged up and down.

4. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1 is characterized in that: The material guide plate (12) is arranged in an inclined structure, and the lower end of the material guide plate (12) extends to the outside of the material drop opening (11).

5. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1 is characterized by: Support plates are fixedly mounted on both sides of the bottom of the base plate (1), one side of the conveying device (14) is fixedly connected to one side of the left end base plate (1), and a support leg is fixedly mounted on one side of the bottom of the conveying device (14).

6. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1, characterized in that: The cylinder (16) is fixedly connected to a piston rod via the output end at the bottom thereof, and the lower end of the piston rod is fixedly connected to the center of the top of the connecting plate (17).

7. The fully automatic nailing and rolling mechanism for aluminum electrolytic capacitors according to claim 1 is characterized by: The bottom of both sides of the inner wall of the protective shell (15) are provided with sliding grooves (19), and the two ends of the connecting plate (17) extend into the inside of the two sliding grooves (19) respectively and are slidably connected with the inner walls of the sliding grooves (19).

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