Soldering tin type DC head assembling machine

By designing a soldered DC head assembly machine, using automated processes to assemble and rivet DC heads, the problems of low efficiency and high cost of manual assembly in the prior art are solved, and an efficient and automated assembly process is achieved.

CN222441075UActive Publication Date: 2025-02-07DONGGUAN HONGCHUAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421158583.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-07
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The assembly process of existing solder DC heads relies on labor, is inefficient and cost-effective, resulting in reduced work efficiency.

Method used

A soldered DC head assembly machine is designed, including a processing table, an electric turntable, a processing disc, a feeding assembly, assembly assembly and a rivet assembly, and the housing, center grille and terminals are assembled and riveted through an automated process.

Benefits of technology

The automatic assembly of solder DC heads is realized, which significantly reduces labor costs and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222441075U_ABST
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Abstract

The utility model relates to the field of DC head assembling machines, in particular to a soldering tin type DC head assembling machine which comprises a machining table. An electric rotating disc is arranged in the middle of the upper end of the machining table. A machining disc is arranged at the rotating end of the electric rotating disc. A plurality of machining grooves are formed in the outer ring of the machining disc in a circular array mode. Three feeding assemblies are sequentially arranged on the right side of the machining disc in the anticlockwise direction. The discharging ends of the second feeding assembly and the third feeding assembly are each provided with an assembling assembly. A riveting assembly is further arranged on one side of the second assembling assembly. The beneficial effects of the utility model are that through the arrangement of the feeding assembly, the assembling assembly and the riveting assembly, the middle net and the terminal are assembled into the housing in sequence and are riveted and fixed, the whole automatic design is effectively realized, the labor cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of automatic assembly machines, in particular to a soldering type DC head assembly machine. Background Art

[0002] The solder type DC head is an interface for powering or charging electronic products. DC heads are widely used in various fields in real life, such as the most common digital products DVD, digital cameras, electronic toys, remote controls, various communication products such as mobile phones and telephones, household appliances televisions, microwave ovens, rice cookers, and various fitness equipment.

[0003] In the prior art, solder-type DC heads are generally assembled manually, where the outer shell, the middle grid, and the terminals are assembled and then riveted using riveting equipment. However, since the above components are generally small, the efficiency is relatively slow during manual assembly, and the labor cost is high, which reduces work efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the utility model provides a technical solution that can solve the above-mentioned problems.

[0005] A soldering type DC head assembly machine comprises a processing table;

[0006] An electric turntable is arranged in the middle of the upper end of the processing table, and a processing disc is arranged at the rotating end of the electric turntable;

[0007] The outer circular array of the processing disk is provided with a number of processing grooves;

[0008] Three loading assemblies are arranged in sequence counterclockwise on the right side of the processing disc;

[0009] The discharge ends of the second and third feeding assemblies are also provided with assembly assemblies respectively;

[0010] A riveting component is also arranged on one side of the second assembly component.

[0011] As a further solution of the utility model: the feeding components all include a vibrating feeding plate;

[0012] The discharge port of each vibrating loading tray is respectively provided with a loading pipe relative to the processing tray.

[0013] As a further solution of the utility model: the assembly components all include a drive motor, and an eccentric shaft is provided on the rotating shaft of the drive motor;

[0014] A first connecting plate is disposed at the lower end of the eccentric shaft, and a second connecting plate is disposed at the lower end of the first connecting plate;

[0015] A curved groove is provided at the lower part of the second connecting plate, and a push plate is provided at the rear end of the lower side of the curved groove;

[0016] A material drop hole is provided on one side of the push plate close to the processing disc, and a left and right sliding module is arranged at the rear end of the push plate.

[0017] As a further solution of the utility model: an up-and-down sliding module is arranged on the rear side of the upper part of the second connecting plate, and a ejecting rod is arranged on the movable end of the up-and-down sliding module.

[0018] As a further solution of the utility model: the riveting assembly includes a connecting seat, the connecting seat is connected to the moving ends of the upper and lower sliding modules, and a sleeve is provided at the lower end of the connecting seat;

[0019] A pressure rod is slidably arranged inside the sleeve, a plurality of clamping plates are arranged in a circular array in the inner lower part of the sleeve, and an electric telescopic rod connected with the pressure rod is arranged at the upper end of the connecting seat.

[0020] As a further solution of the utility model: the processing disc is provided with a limited position feeding block in the clockwise direction of the discharge end of the first feeding pipe.

[0021] As a further solution of the utility model: the processing disc is provided with a feeding detector in the counterclockwise direction of the first feeding tube;

[0022] The processing disk is provided with a finished product detector in the counterclockwise direction of the third vibrating loading disk.

[0023] As a further solution of the utility model: the processing disc is provided with a discharge port in the counterclockwise direction of the finished product detector, and a discharge pipe is provided outside the discharge port;

[0024] A material distribution motor is arranged at the lower end of the discharge pipe, a material distribution plate is arranged on the rotating shaft of the material distribution motor, and collecting pipes are arranged on both sides of the material distribution plate.

[0025] As a further solution of the utility model: a control panel is further arranged at the upper end of the processing table, and a plurality of universal wheels are arranged at the bottom of the processing table.

[0026] Compared with the prior art, the beneficial effect of the utility model is that by providing a feeding component, an assembly component, and a riveting component, the center grid and the terminal are assembled into the outer shell in sequence and fixed by riveting, thereby effectively realizing the entire automated design, reducing labor costs, and improving work efficiency.

[0027] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in this embodiment or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0029] Figure 1 It is a structural schematic diagram of the utility model.

[0030] Figure 2 It is a structural diagram of the assembled components.

[0031] Figure 3 It is a schematic diagram of the structure of the pressure rod.

[0032] Figure 4 It is a schematic diagram of the structure of the discharge pipe.

[0033] As shown in the figure: 1. Processing table; 11. Electric turntable; 12. Processing disk; 13. Processing groove; 14. Limit feed block; 15. Feeding detector; 16. Finished product detector; 17. Control panel; 18. Universal wheel; 2. Feeding assembly; 21. Vibrating feeding disk; 22. Feeding pipe; 3. Assembly assembly; 31. Driving motor; 32. Eccentric shaft; 33. First connecting plate; 34. Second connecting plate; 35. Curved groove; 36. Pushing plate; 37. Dropping hole; 38. Left and right sliding module; 39. Up and down sliding module; 310. Ejecting rod; 4. Riveting assembly; 41. Connecting seat; 42. Sleeve; 43. Press rod; 44. Clamp; 45. Electric telescopic rod; 5. Discharging pipe; 51. Distributing motor; 52. Distributing plate. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0037] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] See also Figure 1-4 , a soldering type DC head assembly machine, comprising a processing table 1;

[0039] An electric turntable 11 is provided in the middle of the upper end of the processing table 1, and a processing disc 12 is provided at the rotating end of the electric turntable 11;

[0040] The outer circular array of the processing disk 12 is provided with a number of processing grooves 13;

[0041] Three loading assemblies 2 are arranged in sequence counterclockwise on the right side of the processing disc 12;

[0042] The discharging ends of the second and third feeding assemblies 2 are also provided with assembly assemblies 3 respectively;

[0043] A riveting component 4 is also provided on one side of the second assembling component 3 .

[0044] During operation, the outer shell, the middle net and the terminal are placed in the three feeding components 2 in sequence, the electric turntable 11 drives the processing disk 12 to rotate counterclockwise, the outer shell is transported to the processing groove 13 through the feeding component 2, the middle net and the terminal are transported to the outer shell through the feeding component 2 and the assembly component 3 in sequence, and finally the assembled product is riveted and pressed by the riveting component 4 to achieve fixation and transported outward for collection.

[0045] As a further solution of the utility model: the feeding assembly 2 includes a vibrating feeding tray 21;

[0046] A feeding pipe 22 is provided at the discharge port of each vibrating feeding tray 21 relative to the processing tray 12 .

[0047] The vibrating loading tray 21 conveys the parts into the processing tank 13 or its upper end through the loading pipe 22 .

[0048] As a further solution of the utility model: the assembly components 3 each include a drive motor 31, and an eccentric shaft 32 is provided on the rotating shaft of the drive motor 31;

[0049] A first connecting plate 33 is disposed at the lower end of the eccentric shaft 32, and a second connecting plate 34 is disposed at the lower end of the first connecting plate 33;

[0050] A curved groove 35 is formed at the lower part of the second connecting plate 34, and a push plate 36 is provided at the rear end of the lower side of the curved groove 35;

[0051] A material drop hole 37 is formed on one side of the push plate 36 close to the processing disk 12 , and a left and right sliding module 38 is disposed at the rear end of the push plate 36 .

[0052] The driving motor 31 drives the first connecting plate 33 to rotate through the eccentric shaft 32, thereby driving the second connecting plate 34 to move upward, and at the same time uses the curved groove 35 to drive the pushing plate 36, and moves left and right through the left and right sliding modules 38, so that the center net or terminal enters the blanking hole 37 and is aligned with the outer shell in the lower end processing groove 13.

[0053] As a further solution of the utility model: an up-and-down sliding module 39 is arranged at the rear side of the upper part of the second connecting plate 34 , and a ejecting rod 310 is arranged at the movable end of the up-and-down sliding module 39 .

[0054] When the second connecting plate 34 moves up and down, it drives the ejector rods 310 of the upper and lower sliding modules 39 to move up and down synchronously, so that the central grid or the terminal is pressed into the housing by the ejector rods 310 to achieve assembly.

[0055] As a further solution of the utility model: the riveting assembly 4 includes a connecting seat 41, the connecting seat 41 is connected to the moving end of the upper and lower sliding modules 39, and a sleeve 42 is provided at the lower end of the connecting seat 41;

[0056] A pressure rod 43 is slidably disposed inside the sleeve 42 , a plurality of clamping plates 44 are disposed in a circular array at the inner lower portion of the sleeve 42 , and an electric telescopic rod 45 interconnected with the pressure rod 43 is disposed at the upper end of the connecting seat 41 .

[0057] When the terminal is conveyed into the housing with the mesh, the sleeve 42 is synchronously driven to cover the housing with the mesh and the terminal installed, and then the pressure rod 43 is driven downward by the electric telescopic rod 45 to squeeze the clamping plate 44 to achieve riveting on the upper end of the housing to fix the mesh and the terminal in the housing.

[0058] As a further solution of the utility model: the processing disc 12 is provided with a limited position feeding block 14 in the clockwise direction of the discharge end of the first feeding tube 22 .

[0059] The shell can be better transported into the processing tank 13.

[0060] As a further solution of the utility model: the processing disk 12 is provided with a feeding detector 15 in the counterclockwise direction of the first feeding tube 22;

[0061] The processing disk 12 is provided with a finished product detector 16 in the counterclockwise direction of the third vibrating loading disk 21 .

[0062] The loading detector 15 is used to detect whether there is a shell in the processing groove 13; the finished product detector 16 is used to detect whether there is a center grid and a terminal in the shell, and whether there is a rivet indentation on the upper end of the shell.

[0063] As a further solution of the utility model: the processing disc 12 is provided with a discharge port in the counterclockwise direction of the finished product detector 16, and a discharge pipe 5 is provided outside the discharge port;

[0064] A material distribution motor 51 is provided at the lower end of the discharge pipe 5 , a material distribution plate 52 is provided on the rotating shaft of the material distribution motor 51 , and collecting pipes 53 are provided on both sides of the material distribution plate 52 .

[0065] The finished products fall into the discharge pipe 5 through the discharge port. The dividing motor 51 drives the dividing plate 52 to distinguish the finished products based on the detection results of the finished product detector 16. Good products fall into one collection tube 53, and bad products fall into another collection tube 53.

[0066] As a further solution of the utility model: a control panel 17 is further provided at the upper end of the processing table 1 , and a plurality of universal wheels 18 are provided at the bottom of the processing table 1 .

[0067] It can facilitate electrical control of the equipment and can also drive the equipment to move, thereby improving work efficiency.

[0068] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0069] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A soldering type DC head assembly machine, characterized in that: Including processing table; An electric turntable is arranged in the middle of the upper end of the processing table, and a processing disc is arranged at the rotating end of the electric turntable; The outer circular array of the processing disk is provided with a number of processing grooves; Three loading assemblies are arranged in sequence counterclockwise on the right side of the processing disc; The discharge ends of the second and third feeding assemblies are also provided with assembly assemblies respectively; A riveting component is also arranged on one side of the second assembly component.

2. A soldering type DC head assembly machine according to claim 1, characterized in that: The feeding components all include a vibrating feeding tray; The discharge port of each vibrating loading tray is respectively provided with a loading pipe relative to the processing tray.

3. The soldering type DC head assembly machine according to claim 2, characterized in that: The assembly components all include a drive motor, and an eccentric shaft is arranged on the rotating shaft of the drive motor; A first connecting plate is disposed at the lower end of the eccentric shaft, and a second connecting plate is disposed at the lower end of the first connecting plate; A curved groove is provided at the lower part of the second connecting plate, and a push plate is provided at the rear end of the lower side of the curved groove; A material drop hole is provided on one side of the push plate close to the processing disc, and a left and right sliding module is arranged at the rear end of the push plate.

4. The soldering type DC head assembly machine according to claim 3, characterized in that: An up-and-down sliding module is arranged at the rear side of the upper part of the second connecting plate, and a ejecting rod is arranged at the moving end of the up-and-down sliding module.

5. The soldering type DC head assembly machine according to claim 4, characterized in that: The riveting assembly includes a connecting seat, which is connected to the moving ends of the upper and lower sliding modules, and a sleeve is provided at the lower end of the connecting seat; A pressure rod is slidably arranged inside the sleeve, a plurality of clamping plates are arranged in a circular array in the inner lower part of the sleeve, and an electric telescopic rod connected with the pressure rod is arranged at the upper end of the connecting seat.

6. The soldering type DC head assembly machine according to claim 2, characterized in that: The processing disc is provided with a limited position feeding block in the clockwise direction of the discharge end of the first feeding tube.

7. The soldering type DC head assembly machine according to claim 2, characterized in that: The processing disc is provided with a feeding detector in the counterclockwise direction of the first feeding tube; The processing disk is provided with a finished product detector in the counterclockwise direction of the third vibrating loading disk.

8. The soldering type DC head assembly machine according to claim 7, characterized in that: The processing disc is provided with a discharge port in the counterclockwise direction of the finished product detector, and a discharge pipe is provided outside the discharge port; A material distribution motor is arranged at the lower end of the discharge pipe, a material distribution plate is arranged on the rotating shaft of the material distribution motor, and collecting pipes are arranged on both sides of the material distribution plate.

9. The soldering type DC head assembly machine according to claim 1, characterized in that: A control panel is also arranged on the upper end of the processing table, and a plurality of universal wheels are arranged on the bottom of the processing table.