Suspension type carbon brush support
By designing a combined structure of multiple suspension brackets and drive gears, the problem of insufficient applicability of existing carbon brush brackets is solved, the installation of different sizes of carbon brushes is realized, and the maintenance and cleaning process is simplified, which is suitable for the use needs of large factories. .
Patent Information
- Application Number
- CN202421082484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing suspended carbon brush brackets can only be used for one model of carbon brush, which makes it more limited when used in large factories and is inconvenient for repair and cleaning.
A suspension carbon brush bracket is designed, adopting a combined structure of multiple suspension brackets and drive gears. Through the coordination of the drive gear and rack, different sizes of carbon brushes can be installed, and the design of the return spring and push frame can be realized. Quick disassembly and repair.
It improves the general use of carbon brush brackets, can adapt to different sizes of carbon brushes, and simplifies the repair and cleaning process, making it convenient for the use needs of large factories.
Smart Images

Figure CN222441444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush brackets, in particular to a suspended carbon brush bracket. Background Art
[0002] The role of carbon brushes in motors is to change the direction of current. Motor carbon brushes are widely used in various AC and DC generators, synchronous motors, battery DC motors, crane motor collector rings and various types of welding machines, etc. They have good commutation performance. Carbon brushes are installed using carbon brush holders. The carbon brush holder presses the carbon brushes onto the slip ring of the motor rotor through the tension of the spring, thereby maintaining stable contact between the carbon brushes and the slip ring. When the motor is running, the rotor drives the slip ring to rotate, and the carbon brushes always maintain contact with the slip ring through the tension of the spring, thereby transmitting current.
[0003] At present, the suspended carbon brush holders used in large factories have large numbers of motors produced in large factories, and their sizes and structures are different. The existing carbon brush holders can only install one type of carbon brush, which leads to great limitations in the use of the carbon brush holders and makes them inconvenient to use. Utility Model Content
[0004] The purpose of the utility model is to provide a suspended carbon brush bracket to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a suspended carbon brush bracket, comprising a mounting bracket, a plurality of suspension brackets are arranged on the upper end of the mounting bracket, a guide groove is opened on the inner top of the suspension bracket, the inner wall of the suspension bracket is rotatably connected to a driving gear, the middle part of the upper end of the driving gear is fixedly connected to a rotating shaft, racks are meshed on both sides of the outer wall of the driving gear, one end of the two racks is fixedly connected to a connecting rod, the outer walls of the two connecting rods are slidably connected to the inner wall of the guide groove, the lower ends of the two connecting rods are fixedly connected to a clamping plate, one side of the two clamping plates is fixedly connected to a friction strip, and a carbon brush body is clamped between the two clamping plates.
[0006] As a further preferred embodiment of the present technical solution, a plurality of mounting seats are clamped on the upper end of the mounting frame, the upper ends of the plurality of mounting seats are fixedly connected with a suspension frame, and the inner walls of the plurality of suspension frames are respectively slidably connected with the outer walls of the plurality of suspension brackets.
[0007] As a further preferred embodiment of the present technical solution, one side of each of the plurality of suspension brackets is fixedly connected with a return spring 1, and one end of each of the plurality of return springs 1 is fixedly connected to one side of each of the plurality of suspension brackets.
[0008] As a further preferred embodiment of the present technical solution, a limiting ring is fixedly connected to the middle part of the upper end of the suspension bracket, the inner wall of the limiting ring is rotatably connected to the outer wall of the rotating shaft, one end of the rotating shaft is fixedly connected to a special-shaped connecting column, the outer wall of the special-shaped connecting column is slidably connected to a special-shaped clamping ring, and one side of the outer wall of the special-shaped clamping ring is clamped with one side of the limiting ring.
[0009] As a further preferred embodiment of the present technical solution, a disassembly groove is provided on one side of the mounting frame, a disassembly plate is slidably connected to the inner wall of the disassembly groove, one side of the disassembly plate is clamped with one side of the mounting seat, a return spring 2 is sleeved on one side of the outer wall of the disassembly plate, and one end of the return spring 2 is fixedly connected to one side of the inner wall of the disassembly groove.
[0010] As a further preferred embodiment of the present technical solution, one end of the disassembly plate is fixedly connected to a sliding block, one side of the sliding block is penetrated by a special-shaped groove, the inner wall of the special-shaped groove is slidably connected to a sliding rod, one side of the outer wall of the sliding block is slidably connected to a pushing frame, one side of the pushing frame is fixedly connected to the outer wall of the sliding rod, and the other side of the outer wall of the pushing frame is slidably connected to the inner wall of the mounting frame.
[0011] The utility model provides a suspended carbon brush bracket, which has the following beneficial effects:
[0012] (1) The utility model pulls the special-shaped clamping ring upward to pull it out from the limiting ring, thereby releasing the restriction of the special-shaped connecting column, and then rotates the special-shaped connecting column to make the driving gear rotate in the suspension bracket. The clamping plates on the two racks are close to each other, and the carbon brush body is fixed in the suspension bracket. The driving gear cooperates with the rack, and carbon brush bodies of different sizes can be installed in the suspension bracket, thereby improving the versatility of the bracket.
[0013] (2) The utility model pushes the pushing frame so that the slide bar at one end of the pushing frame slides along the inner wall of the special-shaped groove, pulls the sliding block to one side, squeezes and deforms the return spring 2, and slides one end of the disassembly plate out of the groove of the mounting seat, thereby releasing the restriction of the mounting seat. The sliding block, the pushing frame and the return spring 2 cooperate to quickly remove the mounting seat from the mounting frame, thereby facilitating the maintenance and cleaning of the suspension bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a partial cross-sectional structural schematic diagram of the mounting frame in the utility model;
[0016] Figure 3 for Figure 2 A partial enlarged schematic diagram of the middle A area;
[0017] Figure 4 This is a schematic diagram of the internal structure of the suspension bracket in the utility model;
[0018] Figure 5 It is a schematic diagram of the cross-sectional structure of the suspension bracket and the suspension frame in the utility model;
[0019] Figure 6 for Figure 5 A partial enlarged schematic diagram of the middle B area;
[0020] In the figure: 1. mounting frame; 2. mounting seat; 3. suspension frame; 4. pushing frame; 5. reset spring 1; 6. suspension bracket; 7. carbon brush body; 8. sliding block; 9. special-shaped groove; 10. disassembly plate; 11. reset spring 2; 12. sliding rod; 13. disassembly groove; 14. clamping plate; 15. guide groove; 16. friction strip; 17. rack; 18. driving gear; 19. connecting rod; 20. rotating shaft; 21. limiting ring; 22. special-shaped connecting column; 23. special-shaped retaining ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figure 1 - Figure 6 As shown, in this embodiment, a suspended carbon brush bracket includes a mounting frame 1, a plurality of suspension brackets 6 are arranged at the upper end of the mounting frame 1, a guide groove 15 is provided at the inner top of the suspension bracket 6, the inner wall of the suspension bracket 6 is rotatably connected to a driving gear 18, a rotating shaft 20 is fixedly connected to the middle of the upper end of the driving gear 18, racks 17 are meshed on both sides of the outer wall of the driving gear 18, one end of the two racks 17 is fixedly connected to a connecting rod 19, the outer walls of the two connecting rods 19 are slidably connected to the inner wall of the guide groove 15, the lower ends of the two connecting rods 19 are fixedly connected to a clamping plate 14, one end of the two clamping plates 14 The two sides are fixedly connected with friction strips 16, and the carbon brush body 7 is clamped between the two clamping plates 14. The special-shaped clamping ring 23 is pulled upwards to be pulled out from the limit ring 21 to release the restriction of the special-shaped connecting column 22. Then the special-shaped connecting column 22 is rotated to make the driving gear 18 rotate in the suspension bracket 6. The clamping plates 14 on the two racks 17 are close to each other to fix the carbon brush body 7 in the suspension bracket 6. The driving gear 18 cooperates with the rack 17, so that carbon brush bodies 7 of different sizes can be installed in the suspension bracket 6, which improves the versatility of the bracket. The structures of multiple suspension brackets 6 on the mounting frame 1 are all the same.
[0023] like Figure 1 , Figure 2 and Figure 5As shown, a plurality of mounting seats 2 are clamped on the upper end of the mounting frame 1, and a suspension frame 3 is fixedly connected to the upper ends of the plurality of mounting seats 2. The inner walls of the plurality of suspension frames 3 are respectively slidably connected to the outer walls of the plurality of suspension brackets 6, and the suspension brackets 6 are restricted from sliding by the suspension frames 3.
[0024] like Figure 1 and Figure 5 As shown, one side of the multiple suspension brackets 3 is fixedly connected with a return spring 5, and one end of the multiple return springs 5 is fixedly connected to one side of the multiple suspension brackets 6. The return spring 5 ensures that when the carbon brush body 7 is in use, one end of the carbon brush body 7 is always in contact with the slip ring of the motor rotor.
[0025] like Figure 6 As shown, a limiting ring 21 is fixedly connected to the middle part of the upper end of the suspension bracket 6, and the inner wall of the limiting ring 21 is rotatably connected to the outer wall of the rotating shaft 20. One end of the rotating shaft 20 is fixedly connected to a special-shaped connecting column 22, and the outer wall of the special-shaped connecting column 22 is slidably connected to a special-shaped clamping ring 23. One side of the outer wall of the special-shaped clamping ring 23 is clamped with one side of the limiting ring 21. The limiting ring 21, the special-shaped connecting column 22 and the special-shaped clamping ring 23 cooperate to limit the rotation of the rotating shaft 20 and prevent the carbon brush body 7 from being unstable in installation.
[0026] like Figure 2 and Figure 3 As shown, a disassembly groove 13 is opened on one side of the mounting frame 1, and a disassembly plate 10 is slidably connected to the inner wall of the disassembly groove 13, and one side of the disassembly plate 10 is clamped with one side of the mounting seat 2, and a return spring 11 is sleeved on one side of the outer wall of the disassembly plate 10, and one end of the return spring 11 is fixedly connected to one side of the inner wall of the disassembly groove 13. Through the reaction force of the return spring 11, one end of the disassembly plate 10 is pushed into the groove of the mounting seat 2 to fix the bracket.
[0027] like Figure 2 and Figure 3 As shown, one end of the disassembly plate 10 is fixedly connected to a sliding block 8, and one side of the sliding block 8 is penetrated by a special-shaped groove 9, and the inner wall of the special-shaped groove 9 is slidably connected to a sliding rod 12, and one side of the outer wall of the sliding block 8 is slidably connected to a pushing frame 4, one side of the pushing frame 4 is fixedly connected to the outer wall of the sliding rod 12, and the other side of the outer wall of the pushing frame 4 is slidably connected to the inner wall of the mounting frame 1, pushing the pushing frame 4, so that the sliding rod 12 at one end of the pushing frame 4 slides along the inner wall of the special-shaped groove 9, pulling the sliding block 8 to one side, the reset spring 11 is squeezed and deformed, and one end of the disassembly plate 10 slides out of the groove of the mounting seat 2, releasing the restriction of the mounting seat 2, and the sliding block 8, the pushing frame 4 and the reset spring 11 cooperate to quickly remove the mounting seat 2 from the mounting frame 1, so that the suspension bracket 6 is convenient for maintenance and cleaning.
[0028] The utility model provides a suspended carbon brush bracket, and the specific working principle is as follows:
[0029] When installing the carbon brush body 7 in the suspension bracket 6, first insert the suspension bracket 6 into the carbon brush body 7, then pull the special-shaped snap ring 23 upwards, pull the special-shaped snap ring 23 out of the limiting ring 21, and release the restriction of the special-shaped connecting column 22. When rotating the special-shaped connecting column 22, the driving gear 18 rotates in the suspension bracket 6, and the clamping plates 14 on the two racks 17 approach each other, fix the carbon brush body 7 in the suspension bracket 6, and then move the special-shaped snap ring 23 downward, and the special-shaped snap ring 23 is stuck in the limiting ring 21, so that the installation is completed. When the bracket is used for a long time and its parts of the suspension bracket 6 are damaged and need to be cleaned, push the push frame 4, so that the sliding rod 12 at one end of the push frame 4 slides along the inner wall of the special-shaped groove 9, pull the sliding block 8 to one side, and the reset spring 11 is squeezed and deformed. One end of the disassembly plate 10 slides out of the groove of the mounting seat 2, and the restriction of the mounting seat 2 is released. The suspension bracket 6 is removed from the mounting frame 1 for maintenance and cleaning.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A suspended carbon brush holder, comprising a mounting frame (1), characterized in that: A plurality of suspension brackets (6) are arranged at the upper end of the mounting frame (1), a guide groove (15) is provided at the inner top of the suspension bracket (6), the inner wall of the suspension bracket (6) is rotatably connected to a driving gear (18), the middle part of the upper end of the driving gear (18) is fixedly connected to a rotating shaft (20), both sides of the outer wall of the driving gear (18) are meshed with racks (17), one end of each of the two racks (17) is fixedly connected to a connecting rod (19), the outer walls of the two connecting rods (19) are slidably connected to the inner wall of the guide groove (15), the lower ends of the two connecting rods (19) are fixedly connected to a clamping plate (14), one side of each of the two clamping plates (14) is fixedly connected to a friction strip (16), and a carbon brush body (7) is clamped between the two clamping plates (14).
2. A suspended carbon brush holder according to claim 1, characterized in that: The upper end of the mounting frame (1) is clamped with a plurality of mounting seats (2), the upper ends of the plurality of mounting seats (2) are fixedly connected with a suspension frame (3), and the inner walls of the plurality of suspension frames (3) are respectively slidably connected with the outer walls of the plurality of suspension brackets (6).
3. A suspended carbon brush holder according to claim 2, characterized in that: One side of each of the plurality of suspension frames (3) is fixedly connected to a return spring (5), and one end of each of the plurality of return springs (5) is fixedly connected to one side of each of the plurality of suspension brackets (6).
4. The suspended carbon brush holder according to claim 1, characterized in that: A limiting ring (21) is fixedly connected to the middle part of the upper end of the suspension bracket (6); the inner wall of the limiting ring (21) is rotatably connected to the outer wall of the rotating shaft (20); one end of the rotating shaft (20) is fixedly connected to a special-shaped connecting column (22); the outer wall of the special-shaped connecting column (22) is slidably connected to a special-shaped clamping ring (23); one side of the outer wall of the special-shaped clamping ring (23) is clamped to one side of the limiting ring (21).
5. The suspended carbon brush holder according to claim 2, characterized in that: A disassembly groove (13) is provided on one side of the mounting frame (1), a disassembly plate (10) is slidably connected to the inner wall of the disassembly groove (13), one side of the disassembly plate (10) is clamped with one side of the mounting seat (2), a second return spring (11) is sleeved on one side of the outer wall of the disassembly plate (10), and one end of the second return spring (11) is fixedly connected to one side of the inner wall of the disassembly groove (13).
6. A suspended carbon brush holder according to claim 5, characterized in that: One end of the disassembly plate (10) is fixedly connected to a sliding block (8), one side of the sliding block (8) is penetrated by a special-shaped groove (9), the inner wall of the special-shaped groove (9) is slidably connected to a sliding rod (12), one side of the outer wall of the sliding block (8) is slidably connected to a pushing frame (4), one side of the pushing frame (4) is fixedly connected to the outer wall of the sliding rod (12), and the other side of the outer wall of the pushing frame (4) is slidably connected to the inner wall of the mounting frame (1).