Macadamia nut opening device
By adopting a composite saw disk structure in the Hawaiian fruit opening equipment, the problem of easy sawing of kernels during the sawing joints of a single-piece saw disk is solved, which significantly reduces kernel losses and facilitates opening of the fruit shells.
Patent Information
- Application Number
- CN202421092538.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In existing mawaiian fruit opening equipment, single-piece disc saws can easily see the kernels during the sawing process, resulting in large loss of kernels and reduced product quality.
The composite saw disk structure is adopted, which includes a medium saw disk and two external saw disks. The saw tooth structure of the external saw disk is a right triangle. The diameter of the medium saw disk is 2-8 mm larger than that of the external saw disk. The saw seam depth is from the medium saw disk. Control to avoid sawing the kernel.
By using a composite saw disk structure, the saw seams are relatively narrow, with a width of only 0.1-1 mm, and the loss of the kernel is reduced by nearly 90%. The outer layer of the saw seams of the fruit shell form a triangular structure with a wide outer and narrow inner layer, which is convenient for opening the fruit with bare hands The shell and improves the overall strength and service life of the saw disc.
Smart Images
Figure CN222443040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nut processing machinery and equipment, in particular to a macadamia nut opening device. Background Art
[0002] Macadamia nuts are a kind of nut food with rich nutrition and delicious taste, which is deeply loved by people. Generally, they are processed into two forms of food, one is food sold with shells, and the other is pure nut food without shells. However, due to the special hardness of the shell, the method of breaking the shell is not like walnuts, which can be achieved by knocking or squeezing, but needs to be achieved by sawing. The existing technical equipment uses a single-piece circular saw, such as the patent number 2016103983460, a macadamia nut large-angle slotting machine public technology, which ring saws a slit in the shell to achieve the purpose of breaking the shell. However, this single-piece circular saw has an obvious but difficult to solve problem, that is, the saw disc will saw the kernel during the sawing process, which not only causes a large loss of the kernel, but also greatly reduces the quality of the product. The reason is that the depth of the sawing during the sawing process must exceed the thickness of the shell, and the saw disc will naturally saw the kernel. In order to ensure the necessary strength, the thickness of the existing single-piece saw disc must be higher than 1.5 mm, generally 2-2.5 mm thick. Since the fruit is a product of natural growth, the size and shape of each one are different, and the saw depth is difficult to control. If a 2 mm thick saw disk is used, the loss of the nut kernel may reach one-third, which is a problem that needs to be solved urgently. Summary of the invention
[0003] The utility model aims to overcome the deficiencies in the prior art and provide a macadamia nut opening device.
[0004] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0005] A macadamia nut opening device, which is used to saw the outer layer of macadamia nuts into a triangular structure that is wide on the outside and narrow on the inside. The device comprises a support seat, a rotating shaft, a transmission system, a motor, and a plurality of compound saw disks. The motor is connected to the rotating shaft through the transmission system, and the plurality of compound saw disks are connected to the rotating shaft. The rotating shaft, the motor, and the plurality of compound saw disks are all installed on the support seat. The compound saw disk comprises a middle saw disk and two outer saw disks. The two outer saw disks overlap on two sides of the middle saw disk respectively. The two outer saw disks overlap with the middle saw disk on the same axis. The axial cross-sectional structure of the outer saw disk teeth is a right triangle. The saw surface of the right-angled side of the right triangle overlaps with the middle saw disk. The diameter of the middle saw disk is 2-8 mm larger than the diameter of the outer saw disk. The diameter of the middle saw disk is 0.1-1 mm, and the diameter of the outer saw disk is 1-3 mm.
[0006] Preferably, a spacer sleeve is provided between two adjacent compound saw discs.
[0007] Preferably, the diameter of the middle saw disk is 4 mm larger than the diameter of the outer saw disk.
[0008] Preferably, the diameter of the middle saw disc is 0.3 mm.
[0009] Preferably, the diameter of the outer saw disk is 1.5 mm.
[0010] Preferably, a plurality of compound saw discs are evenly distributed on the support base.
[0011] Preferably, the diameters of the two outer saw discs are the same.
[0012] The beneficial effects of the utility model are as follows: the utility model uses a middle saw disc to saw into the kernel, and the saw seam is relatively narrow, with a width of only 0.1-1 mm, which can reduce the loss of the kernel by nearly 90% compared with the existing single-piece saw disc; the cross-section of the outer saw seam of the fruit shell is a triangular structure that is wide on the outside and narrow on the inside, which provides a force application point when people open the fruit shell by hand when eating, making it convenient to open the fruit shell by hand; the composite saw disc is a three-layer composite, which improves the overall strength of the saw disc and extends the service life of the saw disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the three-dimensional structure between the rotating shaft and the compound saw disc;
[0015] Figure 3 It is a front view structural schematic diagram of a compound saw disc;
[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of a compound saw disc;
[0017] Figure 5 It is a schematic diagram of the exploded structure of the compound saw disc;
[0018] Figure 6 This is a schematic diagram of the structure of the utility model working on macadamia nuts;
[0019] Figure 7 This is a structural diagram of the application effect of the utility model. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings of the specification: Example
[0021] like Figures 1 to 6As shown, a macadamia nut opening device is used to saw the outer layer of macadamia nuts into a triangular structure that is wide on the outside and narrow on the inside, including a support base 1, a rotating shaft 4, a transmission system 3, a motor 2, and a plurality of compound saw discs 5. The motor 2 is connected to the rotating shaft 4 through the transmission system 3, and the plurality of compound saw discs 5 are connected to the rotating shaft 4. The rotating shaft 4, the motor 2, and the plurality of compound saw discs 5 are all installed on the support base 1. The compound saw disc 5 includes a middle saw disc 51, two The outer saw disk 52, the two outer saw disks 52 overlap on the two sides of the middle saw disk 51 respectively, the two outer saw disks 52 and the middle saw disk 51 overlap on the same axis, the axial cross-sectional structure of the saw teeth of the outer saw disk 52 is a right triangle 53, the saw surface of the right angle side of the right triangle 53 overlaps with the middle saw disk 51, the diameter of the middle saw disk 51 is 2-8 mm larger than the diameter of the outer saw disk 52, the diameter of the middle saw disk 51 is 0.1-1 mm, and the diameter of the outer saw disk 52 is 1-3 mm.
[0022] like Figures 1 to 5 As shown, a spacing sleeve 6 is provided between two adjacent compound saw discs 5. A plurality of compound saw discs 5 are evenly distributed on the support base 1. The diameters of the two outer saw discs 52 are the same.
[0023] Figure 6 In the figure, serial number 33 is the kernel, serial number 32 is the fruit shell, serial number 31 is the saw seam shape, and serial number 34 is the saw seam depth.
[0024] like Figures 1 to 3 As shown, the motor 2 drives the rotating shaft 4 to rotate through the transmission system 3, and the rotating shaft 4 drives the compound saw disk 5 to rotate, so that the three saw disks on the compound saw disk 5 rotate at the same time, thereby sawing the fruit shell.
[0025] like Figures 2 to 6 As shown, the axial cross-section structure of the outer saw disc teeth is a right triangle, the saw surface of the right angle side overlaps with the middle saw disc, and the two outer saw discs are mirror images of each other and overlap with the middle saw disc, forming the middle saw disc to saw through the shell, and the two outer saw discs to ensure the strength of the middle saw disc and saw the outer triangular groove 31 of the fruit shell. The inner holes of the three overlapping saw discs are the same size.
[0026] like Figure 6 As shown, the depth of the saw disc into the shell is based on the sawing depth of the middle saw disc and the thickness of the thickest part of the shell, so that the shell can be completely sawed open. Although there are sawing cracks in the thinner part of the shell, the loss of the kernel is relatively small due to the thin middle saw disc. Serial number 31 is a triangular structure, which provides a force application point when people open the shell by hand when eating.
[0027] Figure 7This is a structural diagram of the application effect of the utility model. When in use, the fruit is placed in the fruit clamping device 35 to fix the fruit, and then the motor 2 is started to drive the rotating shaft 4 to rotate through the transmission system 3, and the rotating shaft 4 drives the compound saw disk 5 to rotate, thereby sawing the fruit. Example
[0028] like Figures 1 to 6 As shown, a macadamia nut opening device is used to saw the outer layer of macadamia nuts into a triangular structure that is wide on the outside and narrow on the inside, including a support base 1, a rotating shaft 4, a transmission system 3, a motor 2, and a plurality of compound saw discs 5. The motor 2 is connected to the rotating shaft 4 through the transmission system 3, and the plurality of compound saw discs 5 are connected to the rotating shaft 4. The rotating shaft 4, the motor 2, and the plurality of compound saw discs 5 are all installed on the support base 1. The compound saw disc 5 includes a middle saw disc 51, Two outer saw disks 52, the two outer saw disks 52 overlap on two sides of the middle saw disk 51 respectively, the two outer saw disks 52 overlap with the middle saw disk 51 on the same axis, the axial cross-sectional structure of the saw teeth of the outer saw disks 52 is a right triangle 53, the saw surface of the right angle side of the right triangle 53 overlaps with the middle saw disk 51, the diameter of the middle saw disk 51 is 4 mm larger than the diameter of the outer saw disk 52, the diameter of the middle saw disk 51 is 0.3 mm, and the diameter of the outer saw disk 52 is 1.5 mm.
[0029] The utility model uses a middle saw disc to saw into the kernel, and the saw seam is relatively narrow, with a width of only 0.3 mm. The loss to the kernel can be reduced by nearly 90% compared with the existing single-piece saw disc; the cross-section of the outer saw seam of the fruit shell is a triangular structure that is wide on the outside and narrow on the inside, which provides a force application point when people open the fruit shell by hand when eating, making it convenient to open the fruit shell by hand; the composite saw disc is a three-layer composite, which improves the overall strength of the saw disc and extends the service life of the saw disc.
[0030] It should be noted that the above is only a specific embodiment of the present invention. Obviously, the present invention is not limited to the above embodiment, and there are many variations. In short, all variations that can be directly derived or associated with the content disclosed by ordinary technicians in this field should be considered as the protection scope of the present invention.
Claims
1. A macadamia nut opening device, characterized in that: The macadamia nut opening device is used to saw the outer layer of macadamia nuts into a triangular structure that is wide on the outside and narrow on the inside, comprising a support base (1), a rotating shaft (4), a transmission system (3), a motor (2), and a plurality of composite saw discs (5), wherein the motor (2) is connected to the rotating shaft (4) through the transmission system (3), and the plurality of composite saw discs (5) are connected to the rotating shaft (4). The rotating shaft (4), the motor (2), and the plurality of composite saw discs (5) are all mounted on the support base (1), and the composite saw discs (5) include a middle saw disc (51), two outer saw discs, and a plurality of outer saw discs. (52), the two outer saw discs (52) overlap on two sides of the middle saw disc (51), the two outer saw discs (52) overlap on the same axis as the middle saw disc (51), the axial cross-section structure of the saw teeth of the outer saw disc (52) is a right triangle (53), the saw surface of the right angle side of the right triangle (53) overlaps with the middle saw disc (51), the diameter of the middle saw disc (51) is 2-8 mm larger than the diameter of the outer saw disc (52), the diameter of the middle saw disc (51) is 0.1-1 mm, and the diameter of the outer saw disc (52) is 1-3 mm.
2. A macadamia nut opening device according to claim 1, characterized in that: A spacing sleeve (6) is provided between two adjacent compound saw discs (5).
3. A macadamia nut opening device according to claim 1, characterized in that: The diameter of the middle saw disc (51) is 4 mm larger than the diameter of the outer saw disc (52).
4. The macadamia nut opening device according to claim 1, characterized in that: The diameter of the middle saw disc (51) is 0.3 mm.
5. The macadamia nut opening device according to claim 1, characterized in that: The diameter of the outer saw disc (52) is 1.5 mm.
6. The macadamia nut opening device according to claim 1, characterized in that: The plurality of composite saw discs (5) are evenly distributed on the support seat (1).
7. The macadamia nut opening device according to claim 1, characterized in that: The diameters of the two outer saw discs (52) are the same.