Dust falling device for mineral aggregate in ore storage bin

By installing dust reduction devices for spray heads and atomizing nozzles in the mine warehouse, switching spray humidification and spray dust suppression modes, the problems of dust pollution and flammable mineral spontaneous combustion during the mineral shipment are solved, and the dust reduction and Ensure safe results.

CN222445837UActive Publication Date: 2025-02-11YIMEN COPPER CO LTD
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Patent Information

Application Number
CN202420665026.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-02-11
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the mine warehouse of the smelter, a large amount of dust is generated during the shipment of the ore, which pollutes the working environment and endangers the health and safety of workers. There is a risk of spontaneous combustion when flammable ore accumulates.

Method used

Design a dust reduction device for mineral materials in the mine silo, and install spray heads and atomization nozzles through the first and second pipelines respectively. Use a reversing valve to switch spray humidification and spray dust suppression modes, and according to the mineral materials in the mine silo Adjust spraying and reduce water consumption.

Benefits of technology

Effectively reduce mineral dust, ensure the safety of stacking of flammable minerals, reduce the consumption of water resources, and improve the convenience of controlling humidification and dust reduction.

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Abstract

The utility model relates to a dust falling device for mineral aggregate in an ore storage bin. The device comprises a water inlet pipe, a water pump, a main pipe, a branch pipe, a control valve, a reversing valve, a first pipeline, a second pipeline, a spray head and an atomization spray head, the water pump is installed on the water inlet pipe, the end of the water inlet pipe is connected with the branch pipe through the main pipe, the control valve used for controlling connection and disconnection of the pipeline is installed on the branch pipe, and the reversing valve is installed at the end of the branch pipe. Two water outlets of the reversing valve are respectively connected with a first pipeline and a second pipeline, a plurality of groups of spray heads for humidifying mineral aggregates are uniformly mounted at the top of the first pipeline, and a plurality of groups of atomization spray heads for dust fall are uniformly mounted at the top of the second pipeline. According to the scheme provided by the invention, switching between two states of spraying humidification and spraying dust suppression can be carried out at any time according to use requirements, so that raised dust of mineral aggregates is reduced, and stacking safety of inflammable mineral aggregates is ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of mineral material dust reduction equipment, and in particular to a mineral material dust reduction device in a mine bin. Background Art

[0002] In a smelter, there are usually multiple silos for temporary storage of ore materials. When in use, the ore materials are usually transported by trucks, usually by cranes with grab buckets or loaders. In this process, a large amount of dust will be generated, which will pollute the working environment. Working in such an environment for a long time is likely to cause damage to the health and safety of the workers. In addition, when flammable ore materials such as coal are piled up in large quantities, they are prone to spontaneous combustion when encountering a hot and dry climate, which poses a major safety hazard. Utility Model Content

[0003] In order to solve or partially solve the problems existing in the related technology, the present application provides a dust reduction device for mineral materials in a mine bin. The device can switch between spray humidification and spray dust suppression at any time according to usage requirements, thereby reducing mineral dust and ensuring the safe stacking of flammable mineral materials.

[0004] The present application provides a dust reduction device for mineral materials in a mine bin, comprising a water inlet pipe, a water pump, a main pipe, a branch pipe, a control valve, a reversing valve, a first pipeline, a second pipeline, a spray head, and an atomizing nozzle. The water inlet pipe is equipped with a water pump, and the end of the water inlet pipe is connected to the branch pipe through the main pipe. The branch pipe is equipped with a control valve for controlling the on-off of the pipeline, and the end of the branch pipe is equipped with a reversing valve. Two water outlets of the reversing valve are respectively connected to the first pipeline and the second pipeline. A plurality of groups of spray heads for humidifying mineral materials are evenly installed on the top of the first pipeline, and a plurality of groups of atomizing nozzles for dust reduction are evenly installed on the top of the second pipeline.

[0005] Optionally, in some embodiments, one end of the water inlet pipe is connected to the water supply tank, and the other end is connected to two main pipes respectively through a three-way pipe connector.

[0006] Optionally, in some embodiments, a plurality of branch pipes are evenly installed on the main pipe.

[0007] Optionally, in some embodiments, an overflow valve is installed on the water inlet pipe, and the overflow valve is connected to the water supply tank through a return pipe.

[0008] Optionally, in some embodiments, a stop valve for cutting off the water supply is also installed on the water inlet pipe.

[0009] The technical solution provided by this application may have the following beneficial effects:

[0010] The present application sets a first pipe and a second pipe. The first pipe sprays a larger water flow rate for spraying and humidification, and the second pipe sprays a smaller water flow rate for spraying and dust suppression. The two modes can be switched at any time through a reversing valve, which is convenient and practical. In addition, by setting a control valve on each branch pipe, targeted spraying can be performed according to the stacking situation of the mineral materials in the ore bin, thereby reducing the consumption of water resources.

[0011] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0013] Figure 1 It is a schematic diagram of the overall structure of this application;

[0014] Figure 2 It is a partial structural diagram of this application.

[0015] Reference numerals:

[0016] 1-water supply tank, 2-water inlet pipe, 3-water pump, 4-overflow valve, 5-return pipe, 6-stop valve, 7-tee pipe connector, 8-main pipe, 9-branch pipe, 10-control valve, 11-reversing valve, 12-first pipeline, 13-second pipeline, 14-sprinkler head, 15-atomizing nozzle. DETAILED DESCRIPTION

[0017] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0018] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0019] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0020] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0021] See also Figure 1-2 The dust suppression device for mineral materials in the ore bin comprises a water inlet pipe 2, a water pump 3, a main pipe 8, a branch pipe 9, a control valve 10, a reversing valve 11, a first pipeline 12, a second pipeline 13, a sprinkler head 14, and an atomizing nozzle 15. One end of the water inlet pipe 2 is connected to a water supply tank 1, and the other end is provided with a three-way pipe connector 7. The water inlet pipe 2 is provided with a water pump 3, an overflow valve 4, and a stop valve 6 in sequence. The water pump 3 is used to supply water to the pipeline of the device, and the stability of the water pressure in the pipeline is ensured; the overflow valve 4 is provided with a return pipe 5 connected to the water supply tank 1. When the water pressure in the water inlet pipe 2 is too high, the return pipe 5 is connected to the water supply tank 1. When the overflow valve 4 opens under the action of water pressure, part of the water flows back to the water supply tank 1 along the return pipe 5 to prevent the water inlet pipe 2 from rupture due to excessive water pressure, thereby ensuring the safety of the pipeline; since the mine is usually built on the mountain, the location of the water supply tank 1 may be higher than the location of the mine bin. At this time, there is natural water pressure in the water supply pipe 2 due to the height difference. In this case, the water inlet pipe 2 will be filled with water and is always in a water supply state. The water supply of the water inlet pipe 2 can be cut off by the stop valve 6, so as to facilitate the maintenance and replacement of subsequent pipelines such as the main pipe 8 and the branch pipe 9.

[0022] The ends of the water inlet pipe 2 are connected to the two main pipes 8 respectively through the three-way pipe connector 7. The water supply position of the water inlet pipe 2 is located in the middle of the two main pipes 8 through the three-way pipe connector 7 to avoid the water supply distance being too long, thereby ensuring the stability of the water pressure. Furthermore, in order to improve the stability of the water pressure at the main pipe 8, the diameter of the main pipe 8 is smaller than the diameter of the water inlet pipe 2.

[0023] The length of the main pipe 8 is about half the width of the ore bin. According to the dust reduction demand in the ore bin, multiple branch pipes 9 are evenly installed on the main pipe 8. The higher the dust reduction demand, the greater the density of the branch pipes 9. The distance between two adjacent branch pipes 9 is usually between 5 and 10 meters. A control valve 10 for controlling the on-off of the pipeline is installed on the branch pipe 9. The on-off of a single branch pipe 9 can be controlled by the control valve 10. In the process of humidification and dust reduction, only the branch pipe 9 in the area where the mineral materials are stacked can be opened, so as to carry out targeted humidification and dust reduction and reduce the consumption of water resources.

[0024] See also Figure 2 A reversing valve 11 is installed at the end of the branch pipe 9, and the two water outlets of the reversing valve 11 are respectively connected to the first pipe 12 and the second pipe 13. The first pipe 12 extends vertically along the side wall of the ore bin, extends to the top of the ore bin and then extends horizontally to cover the entire ore bin area. A plurality of groups of spray heads 14 are evenly installed on the top of the first pipe 12. The number of spray heads 14 installed is adjusted according to the humidification and dust reduction requirements of the ore bin. The spray head 14 sprays a large amount of water, which is used to humidify the mineral material, thereby reducing the dust generated during the transportation of the mineral material and reducing the risk of spontaneous combustion of the flammable mineral material; the second pipe 13 is arranged in parallel with the first pipe 12, and a plurality of groups of atomizing nozzles 15 are evenly installed on the top thereof. The water output of the atomizing nozzle 15 is small and is only used to suppress a small amount of dust generated during normal production. Two different nozzles are set because, due to the large water output of the spray head 14, there is a risk of workers getting wet during the spray humidification process, which is inconvenient for production activities, while the atomizing nozzle 15 has a small water output and will not affect the normal production activities of the workers. After the spray head 14 stops, a small amount of dust in the mine bin can be suppressed, thereby reducing the generation of dust in the mine bin and ensuring the health and safety of the workers.

[0025] Furthermore, in order to improve the convenience of humidification and dust reduction control, the control valve 10 and the reversing valve 11 are remotely controllable models and are electrically connected to the PLC, so as to realize remote control of humidification and dust reduction in the mine bin through the PLC.

[0026] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A device for reducing dust in a mine bin, characterized in that: The device for reducing dust of mineral materials in a mine bin comprises a water inlet pipe (2), a water pump (3), a main pipe (8), a branch pipe (9), a control valve (10), a reversing valve (11), a first pipeline (12), a second pipeline (13), a spray head (14), and an atomizing nozzle (15). The water inlet pipe (2) is provided with a water pump (3), and the end of the water inlet pipe (2) is connected to the branch pipe (9) through the main pipe (8). The branch pipe (9) is provided with a control valve (10) for controlling the on-off of the pipeline, and the end of the branch pipe (9) is provided with a reversing valve (11). Two water outlets of the reversing valve (11) are respectively connected to the first pipeline (12) and the second pipeline (13). A plurality of spray heads (14) for humidifying mineral materials are evenly installed on the top of the first pipeline (12), and a plurality of atomizing nozzles (15) for reducing dust are evenly installed on the top of the second pipeline (13).

2. The device for reducing dust in a ore bin according to claim 1, characterized in that: One end of the water inlet pipe (2) is connected to the water supply tank (1), and the other end is connected to two main pipes (8) respectively through a three-way pipe connector (7).

3. The device for reducing dust in a ore bin according to claim 1, characterized in that: A plurality of branch pipes (9) are evenly mounted on the main pipe (8).

4. The device for reducing dust in a ore bin according to claim 1, characterized in that: An overflow valve (4) is installed on the water inlet pipe (2), and the overflow valve (4) is connected to the water supply tank (1) through a return pipe (5).

5. The device for reducing dust in a ore bin according to claim 4, characterized in that: The water inlet pipe (2) is also provided with a stop valve (6) for cutting off the water supply.

Citation Information

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