Crystallizing tank additionally provided with antioxidant nitrogen charging device
By installing an antioxidant nitrogen filling device in the crystallization tank and filling the tank with nitrogen, the oxidation problem caused by contact with air during the crystallization process is solved, and food safety and product quality are improved.
Patent Information
- Application Number
- CN202421007133.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the existing palm oil extraction production line, the crystallization tank is designed as an open normal pressure design, which causes the oil and grease to come into contact with the air for a long time during the crystallization process, and oxidize, affecting food safety and product quality.
A crystal tank with anti-oxidation nitrogen filling device is designed. By installing a nitrogen filling device on the oil inlet pipe, nitrogen gas is charged into the crystal tank to prevent oil and grease from contacting air and reduce oxidation.
By reducing the contact between raw oil and oxygen, the oxidation of oil and fat in the crystallization tank is reduced, the shelf life of the product is extended, and food safety and product quality are improved.
Smart Images

Figure CN222446471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil crystallization processing, in particular to a crystallization tank equipped with an anti-oxidation nitrogen filling device. Background Art
[0002] Domestic fractionation production lines are mainly concentrated in palm oil fractionation; the characteristics of palm oil fractionation are large production design capacity (200-2000 tons / day), rough configuration of production lines and equipment, and huge hidden dangers in food safety and quality assurance. In domestic designs, animal fractionation design will refer to palm oil fractionation design, which will lead to food safety problems and quality fluctuations in 20-50T / D production lines. During the animal oil fractionation process, the oxidation of oil and quality deterioration caused by contact between air and animal oil should be minimized to extend the shelf life of the product. The important equipment for fractionation production is the crystallizer, and the oil should be crystallized in the crystallizer, which takes 800-1100 minutes.
[0003] However, the current fractionation production in the industry is designed with an open atmospheric pressure crystallization tank area. Under this design, the oil will be in contact with the air for a long time during the crystallization process, causing oxidation. At the same time, the residual oil in the crystallization tank is more severely oxidized, making food safety in oil production impossible to guarantee.
[0004] Therefore, those skilled in the art provide a crystallization tank equipped with an anti-oxidation nitrogen filling device to solve the problems raised in the above background technology. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides:
[0006] A crystallization tank equipped with an antioxidant nitrogen filling device comprises: a crystallization tank structure 1 and a crystallization tank structure 2, wherein the crystallization tank structure 1 and the crystallization tank structure 2 have the same structure; the crystallization tank structure 1 comprises a crystallization tank body, the top of the crystallization tank body is connected with an oil inlet pipe and an exhaust pipe, the top of the oil inlet pipe is connected with an oil inlet pipe, and a pneumatic ball valve is installed between the oil inlet pipe and the oil inlet pipe; one end of the oil inlet pipe is connected with an oil inlet pipe, and the oil inlet pipe is connected with a nitrogen pipe, one end of the nitrogen pipe is connected with a nitrogen inlet pipe, and a ball valve 1 and a check valve are installed between the nitrogen inlet pipe and the nitrogen pipe.
[0007] Preferably: the crystallization tank structure 1 and the crystallization tank structure 2 are both connected to a nitrogen sealing valve through an exhaust pipe, and a chimney filter is installed on the top of the nitrogen sealing valve.
[0008] Preferably, the crystallization tank body is equipped with a stirrer, which includes a motor installed on the top of the crystallization tank body, and the output end of the motor is sealed and rotatably connected to the inside of the crystallization tank body, and is equipped with a stirring rod.
[0009] Preferably: a discharge middle pipe and a discharge side pipe are installed through the bottom of the crystallization tank body, and the bottom ends of the discharge middle pipe and the discharge side pipe are connected to a discharge pipeline.
[0010] Pneumatic butterfly valves are installed between the discharge middle pipe, the discharge side pipe and the discharge pipeline.
[0011] Preferably: a second ball valve is installed between the oil inlet pipe and the oil inlet pipe.
[0012] Preferably: the discharge pipeline is connected through a centralized discharge pipe, and a delivery pipe for discharging processed oil is sealed and installed at one end of the centralized discharge pipe.
[0013] Preferably: a butterfly valve body, a filter oil pump and an alarm detector thereof are installed in sequence between the centralized drainage pipe and the delivery pipe, and a high-temperature stop valve is installed between the alarm detector and the centralized drainage pipe.
[0014] A high liquid level alarm monitor for monitoring the oil height warning line is installed on the top side of the crystallization tank body, and a remote thermometer is installed on the side of the crystallization tank body. The temperature monitoring probe of the remote thermometer is sealed inside the crystallization tank body, and the remote thermometer is electrically connected to a temperature display screen;
[0015] A liquid level gauge is installed at the bottom of the crystallization tank, and the liquid level gauge is used for monitoring the bottom level of the oil.
[0016] Technical effects and advantages of the utility model:
[0017] The utility model adds a nitrogen filling device to the oil inlet pipe of the raw oil. Before the oil is introduced, nitrogen is first used to fill the crystallization tank structure, and then the oil is introduced. After the production is finished, it is ensured that the crystallization tank body is also in a nitrogen-filled state to prevent the residual oil on the tank wall from being oxidized. Such an optimized design can reduce the contact between the raw oil and oxygen, and reduce the oxidation of the oil in the crystallization tank during the crystallization process.
[0018] The utility model increases the nitrogen exhaust port on the crystallizer, and increases the nitrogen sealing valve installed on the outlet, so that the nitrogen exceeding the nitrogen filling pressure in the crystallizer is discharged out of the system through the nitrogen sealing valve, thereby ensuring the stability of the nitrogen filling pressure in the crystallizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a crystallization tank equipped with an anti-oxidation nitrogen filling device provided in an embodiment of the present application;
[0020] Figure 2 It is a structural schematic diagram of a crystallization tank structure 1 in a crystallization tank equipped with an antioxidant nitrogen filling device provided in an embodiment of the present application.
[0021] In the figure:
[0022] 1. Crystallization tank structure 1; 101. Crystallization tank body; 102. High liquid level alarm monitor; 103. Temperature display screen; 104. Remote thermometer; 105. Liquid level gauge; 106. Discharge side pipe; 107. Discharge middle pipe; 108. Exhaust pipe; 109. Oil inlet pipe; 110. Pneumatic ball valve; 111. Agitator; 112. Pneumatic butterfly valve;
[0023] 2. Crystallization tank structure 2; 3. Oil inlet pipe; 4. Nitrogen pipe; 5. Check valve; 6. Ball valve 1; 7. Nitrogen inlet pipe; 8. Ball valve 2; 9. Oil inlet pipe; 10. Nitrogen sealing valve; 11. Chimney filter; 12. Exhaust pipe; 13. Centralized exhaust pipe; 14. Butterfly valve body; 15. Filter oil pump; 16. High-temperature stop valve; 17. Alarm detector; 18. Delivery pipe. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
[0025] Embodiment:
[0026] See also Figures 1-2 In this embodiment, a crystallization tank equipped with an antioxidant nitrogen filling device is provided, including: a crystallization tank structure 1 and a crystallization tank structure 2, and the crystallization tank structure 1 and the crystallization tank structure 2 have the same structure; the crystallization tank structure 1 includes a crystallization tank body 101, and the top of the crystallization tank body 101 is connected with an oil inlet pipe 109 and an exhaust pipe 108, and the top of the oil inlet pipe 109 is connected with an oil inlet pipe 3, and a pneumatic ball valve 110 is installed between the oil inlet pipe 109 and the oil inlet pipe 3;
[0027] One end of the oil inlet pipe 3 is connected to an oil inlet pipe 9, and the oil inlet pipe 3 is connected to a nitrogen pipe 4, one end of the nitrogen pipe 4 is connected to a nitrogen inlet pipe 7, and a ball valve 6 and a check valve 5 are installed between the nitrogen inlet pipe 7 and the nitrogen pipe 4;
[0028] The crystallization tank structure 1 and the crystallization tank structure 2 are both connected to a nitrogen sealing valve 10 through an exhaust pipe 108, and a chimney filter 11 is installed on the top of the nitrogen sealing valve 10; the crystallization tank body 101 is installed with a stirrer 111, and the stirrer 111 includes a motor installed on the top of the crystallization tank body 101, and the output end of the motor is sealed and rotated through the inside of the crystallization tank body 101, and a stirring rod is installed;
[0029] The bottom of the crystallization tank body 101 is penetrated by a discharge middle pipe 107 and a discharge side pipe 106, and the bottom ends of the discharge middle pipe 107 and the discharge side pipe 106 are connected to the discharge pipeline 12; a pneumatic butterfly valve 112 is installed between the discharge middle pipe 107 and the discharge side pipe 106 and the discharge pipeline 12; a ball valve 8 is installed between the oil inlet pipe 9 and the oil inlet pipe 3;
[0030] The discharge pipe 12 is connected through a centralized discharge pipe 13, and a delivery pipe 18 for discharging processed oil is installed at one end of the centralized discharge pipe 13 in a sealed manner; a butterfly valve body 14, a filter oil pump 15 and an alarm detector 17 thereof are installed in sequence between the centralized discharge pipe 13 and the delivery pipe 18, and a high-temperature stop valve 16 is installed between the alarm detector 17 and the centralized discharge pipe 13;
[0031] A high liquid level alarm monitor 102 for monitoring the oil height warning line is installed on the top side of the crystallization tank body 101, and a remote thermometer 104 is installed on the side of the crystallization tank body 101. The temperature monitoring probe of the remote thermometer 104 is sealed inside the crystallization tank body 101, and the remote thermometer 104 is electrically connected to a temperature display screen 103; a liquid level gauge 105 is installed at the bottom of the crystallization tank body 101, and the liquid level gauge 105 is used for monitoring the bottom level of the oil.
[0032] Working principle:
[0033] Before the oil is transported into the crystallization tank body 101, the nitrogen is first transported into the crystallization tank body 101 connected to the nitrogen pipe 4 and the oil inlet pipe 109 through the nitrogen inlet pipe 7, and the crystallization tank body 101 is filled with nitrogen. The ball valve 6 is used to close and open the nitrogen inlet pipe 7 and the nitrogen inlet pipe 4, and the check valve 5 prevents the nitrogen in the crystallization tank body 101 from flowing back.
[0034] After nitrogen is filled in the crystallization tank body 101, the ball valve 28 is opened, and the oil in the oil inlet pipe 9 is poured into the crystallization tank body 101 through the oil inlet pipe 3 (the pneumatic ball valve 110 is used to close and open the oil inlet pipe 3 and the oil inlet pipe 109). When the agitator 111 is started, the oil is stirred and processed in the crystallization tank body 101, which can reduce the oxygen solidification of the oil on the inner wall of the crystallization tank body 101, thereby increasing the processing efficiency of the oil;
[0035] The nitrogen inside the crystallization tank 101 is pressurized by the oil entering, passes through the exhaust pipe 108, and is depressurized by the nitrogen sealing valve 10 and discharged into the atmosphere through the chimney filter 11;
[0036] After the oil is processed, the pneumatic butterfly valve 112 is opened to allow the oil to be discharged into the centralized discharge pipe 13 through the discharge pipe 12, and then the oil is pumped out along the delivery pipe 18 through the filter oil pump 15 installed in the centralized discharge pipe 13 for subsequent processing.
[0037] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0038] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims
1. A crystallization tank equipped with an anti-oxidation nitrogen filling device, characterized in that: include: A crystallization tank structure one (1) and a crystallization tank structure two (2), and the crystallization tank structure one (1) and the crystallization tank structure two (2) have the same structure; The crystallization tank structure 1 (1) comprises a crystallization tank body (101), the top of the crystallization tank body (101) is connected to an oil inlet pipe (109) and an exhaust pipe (108), the top of the oil inlet pipe (109) is connected to an oil inlet pipe (3), and a pneumatic ball valve (110) is installed between the oil inlet pipe (109) and the oil inlet pipe (3); One end of the oil inlet pipe (3) is connected to an oil inlet pipe (9), and a nitrogen pipe (4) is connected through the oil inlet pipe (3), one end of the nitrogen pipe (4) is connected to a nitrogen inlet pipe (7), and a ball valve (6) and a check valve (5) are installed between the nitrogen inlet pipe (7) and the nitrogen pipe (4).
2. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 1, characterized in that: The crystallization tank structure one (1) and the crystallization tank structure two (2) are both connected to a nitrogen sealing valve (10) via an exhaust pipe (108), and a chimney filter (11) is installed on the top of the nitrogen sealing valve (10).
3. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 1, characterized in that: The crystallization tank body (101) is equipped with a stirrer (111), which includes a motor installed on the top of the crystallization tank body (101), and the output end of the motor is sealed and rotatable and passes through the interior of the crystallization tank body (101), and is equipped with a stirring rod.
4. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 3, characterized in that: A discharge middle pipe (107) and a discharge side pipe (106) are installed through the bottom of the crystallization tank body (101), and the bottom ends of the discharge middle pipe (107) and the discharge side pipe (106) are connected to a discharge pipeline (12).
5. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 1, characterized in that: A second ball valve (8) is installed between the oil inlet pipe (9) and the oil inlet pipe (3).
6. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 4, characterized in that: The discharge pipeline (12) is connected through a centralized discharge pipe (13), and a delivery pipe (18) for discharging processed oil is sealedly installed at one end of the centralized discharge pipe (13).
7. A crystallization tank equipped with an anti-oxidation nitrogen filling device according to claim 6, characterized in that: A butterfly valve body (14), a filter oil pump (15) and an alarm detector (17) are installed in sequence between the centralized drainage pipe (13) and the delivery pipe (18); a high-temperature stop valve (16) is installed between the alarm detector (17) and the centralized drainage pipe (13).