High-strength wear-resistant steel ball
By designing a split structure and reinforcement mechanism on the wear-resistant steel ball, the problem of existing wear-resistant steel balls requiring replacement of the entire steel ball when damaged is solved, achieving higher strength, wear resistance and lower replacement cost .
Patent Information
- Application Number
- CN202420813100.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The overall design of existing wear-resistant steel balls results in the need to replace the entire steel ball when used damage, which increases the cost.
A split wear-resistant steel ball is designed, and the reinforcement mechanism and connecting plate are provided between the upper and lower spheres, which can separate and replace the upper and lower spheres, reducing the replacement cost.
Through the split design and the setting of the reinforcement mechanism, the strength and wear resistance of the steel ball are improved, the service life is extended, and the replacement cost is reduced during damage.
Smart Images

Figure CN222446721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wear-resistant steel balls, in particular to a high-strength wear-resistant steel ball. Background Art
[0002] Wear-resistant steel balls, also known as wear-resistant media for grinders, are a type of crushing media used in ball mills. Their main purpose is to grind materials to a finer particle size to meet use requirements. Wear-resistant steel balls are widely used in mines, power plants, cement plants, steel plants, silica sand plants, coal chemical industry and other fields.
[0003] A Chinese patent discloses a high-strength wear-resistant steel ball (authorization announcement number CN219502886U). This patented technology solves the problem of poor grinding effect of existing wear-resistant steel balls. Before use, you can hold the lower shell and the upper shell with both hands, and use both hands to apply force in opposite directions. The grinding sand inside the lower shell and the upper shell can be used to grind the ball for a second time, so that the surface of the ball is smoother, thereby making the subsequent use effect better. At the same time, during use, when it is found that the surface of the ball is damaged or rough, the outer shell and the upper shell can also be used to grind it, thereby increasing the grinding effect while saving costs.
[0004] However, there are still some shortcomings in this patent. Although the patent can strengthen the steel ball, it can be seen from the drawings of the patent that the ball of the patent is an integrated design. In this way, if the steel ball is damaged during use, it needs to be replaced as a whole, resulting in increased costs. Therefore, those skilled in the art provide a high-strength wear-resistant steel ball to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to provide a high-strength wear-resistant steel ball to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high-strength wear-resistant steel ball comprises an upper sphere, a lower sphere arranged below the upper sphere, and a base arranged inside the upper sphere and the lower sphere, wherein the lower surface of the upper sphere and the upper surface of the lower sphere are both provided with positioning grooves, a connecting disk is arranged inside the positioning groove, and mounting rods are arranged on the upper and lower surfaces of the connecting disks, a reinforcement mechanism is arranged outside the base, the reinforcement mechanism comprises a first reinforcement layer and a second reinforcement layer arranged outside the base from the inside to the outside, a buffer layer is arranged between the first reinforcement layer and the second reinforcement layer, and a wear-resistant layer is arranged outside the second reinforcement layer.
[0008] As a further solution of the present invention: the thickness of the first reinforcement layer and the second reinforcement layer are the same, and reinforcing ribs are symmetrically arranged inside the first reinforcement layer and the second reinforcement layer.
[0009] As a further solution of the utility model: the reinforcing ribs are cylindrically arranged, and at least eight reinforcing ribs are symmetrically arranged inside the first reinforcement layer and the second reinforcement layer.
[0010] As a further solution of the present invention: the thickness of the second reinforcement layer is the same as the thickness of the buffer layer, and the wear-resistant layer is made of tungsten carbide alloy.
[0011] As a further solution of the utility model: the lower surface of the upper sphere and the upper surface of the lower sphere are both provided with mounting holes, and one end of the mounting rod is embedded in the mounting hole and threadedly connected to the mounting hole.
[0012] As a further solution of the utility model: the connection plate and the positioning groove are adapted to each other, and the installation rod is installed at a middle position between the upper surface and the lower surface of the connection plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. A high-strength wear-resistant steel ball. By setting a reinforcement mechanism, the first reinforcement layer and the second reinforcement layer in the reinforcement mechanism can increase the strength of the steel ball, and the strength can be improved by reinforcing ribs, so that the service life of the steel ball is longer. At the same time, the buffer layer can improve the buffering performance, and the wear resistance of the steel ball can be improved by setting a wear-resistant layer, thereby improving its service life.
[0015] 2. A high-strength wear-resistant steel ball. The connecting disk can be installed by embedding the mounting rod on the lower surface of the connecting disk into the mounting hole opened on the upper surface of the base and threading it. At the same time, the mounting rod on the upper surface of the connecting disk is threadedly connected to the mounting hole opened on the lower surface of the upper sphere to achieve the purpose of connecting the upper sphere and the lower sphere. The structure is simple and the steel ball can be designed in a split style to avoid an increase in the overall cost of replacement when it is damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a high-strength wear-resistant steel ball;
[0017] Figure 2 It is a structural schematic diagram of a reinforcement mechanism in a high-strength wear-resistant steel ball;
[0018] Figure 3 The figure is a schematic diagram of the structure of a connecting disk in a high-strength wear-resistant steel ball.
[0019] In the figure: 1. upper sphere; 2. lower sphere; 3. base; 4. connecting plate; 41. mounting rod; 42. positioning groove; 43. mounting hole; 5. reinforcement mechanism; 51. first reinforcement layer; 52. buffer layer; 53. wear-resistant layer; 54. second reinforcement layer; 541. reinforcing ribs. DETAILED DESCRIPTION
[0020] See also Figures 1 to 3 In the embodiment of the utility model, a high-strength wear-resistant steel ball includes an upper sphere 1, a lower sphere 2 arranged below the upper sphere 1, and a base 3 arranged inside the upper sphere 1 and the lower sphere 2. A positioning groove 42 is provided on the lower surface of the upper sphere 1 and the upper surface of the lower sphere 2. A connecting plate 4 is arranged inside the positioning groove 42, and a mounting rod 41 is arranged on the upper and lower surfaces of the connecting plate 4. A reinforcement mechanism 5 is arranged on the outside of the base 3. The reinforcement mechanism 5 includes a first reinforcement layer 51 and a second reinforcement layer 54 arranged on the outside of the base 3 from the inside to the outside, a buffer layer 52 is arranged between the first reinforcement layer 51 and the second reinforcement layer 54, and a wear-resistant layer 53 is arranged on the outside of the second reinforcement layer 54. The arrangement utilizes the mounting rod 41 on the upper and lower surfaces of the connecting plate 4 to be threadedly connected to the mounting hole 43, so that the upper sphere 1 can be connected to the lower sphere 2, so that when it is damaged, only the upper sphere 1 or the lower sphere 2 needs to be replaced, thereby reducing costs.
[0021] exist Figure 2 and Figure 3 Middle: The first reinforcement layer 51 and the second reinforcement layer 54 have the same thickness, and the first reinforcement layer 51 and the second reinforcement layer 54 are symmetrically provided with reinforcing ribs 541 inside. The reinforcing ribs 541 are cylindrically arranged, and at least eight reinforcing ribs 541 are symmetrically arranged inside the first reinforcement layer 51 and the second reinforcement layer 54. This arrangement utilizes the reinforcing ribs 541 inside the first reinforcement layer 51 and the second reinforcement layer 54 to improve their reinforcement effect and improve the strength of the upper sphere 1 and the lower sphere 2.
[0022] exist Figure 3 Middle: The thickness of the second reinforcement layer 54 is the same as that of the buffer layer 52, and the wear-resistant layer 53 is made of tungsten carbide alloy. This configuration utilizes the wear-resistant layer 53 to improve the wear resistance of the upper sphere 1 and the lower sphere 2, and to increase the service life of the upper sphere 1 and the lower sphere 2.
[0023] exist Figure 1 and Figure 3 Middle: The lower surface of the upper sphere 1 and the upper surface of the lower sphere 2 are both provided with mounting holes 43, one end of the mounting rod 41 is embedded in the interior of the mounting hole 43 and is threadedly connected to the mounting hole 43, the connecting plate 4 and the positioning groove 42 are adapted to each other, and the mounting rod 41 is installed in the middle position between the upper surface and the lower surface of the connecting plate 4. This setting utilizes the mounting rod 41 to be threadedly connected to the mounting hole 43, so that the upper sphere 1 and the lower sphere 2 can be quickly installed and disassembled.
[0024] The working principle of the utility model is as follows: when the high-strength wear-resistant steel ball of the utility model is used, the lower end of the connecting plate 4 is first embedded into the interior of the positioning groove 42 opened on the lower sphere 2, and the mounting rod 41 on the lower surface of the connecting plate 4 is threadedly connected with the mounting hole 43, so that the connecting plate 4 and the lower sphere 2 can be installed. After installation, the upper sphere 1 can be covered on the lower sphere 2. When covering, the upper end of the connecting plate 4 is embedded in the positioning groove 42 opened on the lower surface of the upper sphere 1, and the mounting rod 41 on the connecting plate 4 is threadedly connected with the mounting hole 43 inside the upper sphere 1. In this way, the purpose of connecting the upper sphere 1 and the lower sphere 2 can be achieved. The separate design of the upper sphere 1 and the lower sphere 2 can reduce costs. At the same time, a reinforcement mechanism 5 is provided in the upper sphere 1 and the lower sphere 2. Through the setting of the reinforcement mechanism 5, the first reinforcement layer 51 and the second reinforcement layer 54 in the reinforcement mechanism 5 can increase the strength of the steel ball, and the strength can be improved by the reinforcement rib 541, so that the service life of the steel ball is longer. At the same time, the buffer layer 52 can improve the buffering performance, and the wear resistance of the steel ball can be improved by the setting of the wear-resistant layer 53, thereby improving its service life.
[0025] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-strength wear-resistant steel ball, comprising an upper sphere (1), a lower sphere (2) arranged below the upper sphere (1), and a base (3) arranged inside the upper sphere (1) and the lower sphere (2), characterized in that: The lower surface of the upper sphere (1) and the upper surface of the lower sphere (2) are both provided with positioning grooves (42), a connecting plate (4) is arranged and installed inside the positioning groove (42), and the upper and lower surfaces of the connecting plate (4) are both provided with mounting rods (41), and a reinforcing mechanism (5) is arranged outside the base (3), and the reinforcing mechanism (5) comprises a first reinforcing layer (51) and a second reinforcing layer (54) which are arranged outside the base (3) from the inside to the outside, a buffer layer (52) is arranged between the first reinforcing layer (51) and the second reinforcing layer (54), and a wear-resistant layer (53) is arranged outside the second reinforcing layer (54).
2. A high-strength wear-resistant steel ball according to claim 1, characterized in that: The first reinforcement layer (51) and the second reinforcement layer (54) have the same thickness, and reinforcement ribs (541) are symmetrically arranged inside the first reinforcement layer (51) and the second reinforcement layer (54).
3. A high-strength wear-resistant steel ball according to claim 2, characterized in that: The reinforcing ribs (541) are cylindrically arranged, and at least eight reinforcing ribs (541) are symmetrically arranged inside the first reinforcing layer (51) and the second reinforcing layer (54).
4. A high-strength wear-resistant steel ball according to claim 1, characterized in that: The thickness of the second reinforcement layer (54) is the same as that of the buffer layer (52), and the wear-resistant layer (53) is made of tungsten carbide alloy.
5. The high-strength wear-resistant steel ball according to claim 1, characterized in that: The lower surface of the upper sphere (1) and the upper surface of the lower sphere (2) are both provided with mounting holes (43), and one end of the mounting rod (41) is embedded in the mounting hole (43) and is threadedly connected to the mounting hole (43).
6. A high-strength wear-resistant steel ball according to claim 1, characterized in that: The connection plate (4) and the positioning groove (42) are adapted to each other, and the mounting rod (41) is mounted at a middle position between the upper surface and the lower surface of the connection plate (4).
Citation Information
Patent Citations
High-strength wear-resistant steel ball
CN219502886U