Aluminum profile surface treatment device

By designing the aluminum profile surface treatment device, using a combination method of spray head rinsing and brush roller cleaning, the problem of incomplete surface cleaning of aluminum profiles in the prior art is solved, and the spraying effect and quality are improved.

CN222447454UActive Publication Date: 2025-02-11ZHONGQING NAN FU ALUMINIUM CO LTD

Patent Information

Application Number
CN202421117333.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-11
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

It is difficult to effectively clean the surface of the aluminum profile before spraying the surface of the aluminum profile, which affects the tight coverage and spraying effect of the coating.

Method used

An aluminum profile surface treatment device is designed, including a transmission rack, a water washing assembly, a left and right surface cleaning assembly and an upper and lower surface cleaning assembly. The surface of the aluminum profile is flushed through the nozzle in the pipe frame, and the motor drives the rollers and brush rollers to clean the left and upper and lower surfaces of the aluminum profile.

Benefits of technology

Effective pretreatment of the surface of aluminum profiles is achieved, the effect and quality of spraying is improved, the coating is tightly covered, and the service life of aluminum profiles is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum profile machining, and discloses an aluminum profile surface treatment device which comprises a conveying frame, a rotating roller is rotationally connected in the top of the conveying frame, and a washing assembly used for washing the surface of an aluminum profile is arranged above the rear side of the conveying frame. Left and right surface cleaning assemblies used for cleaning the left and right side surfaces of the aluminum material are arranged in the middle of the conveying frame and located on the two sides of the aluminum material. An upper and lower surface cleaning assembly used for cleaning the upper and lower side surfaces of the aluminum material is arranged on the front side of the conveying frame. The surface of the aluminum profile is firstly washed through a spray head in a pipeline frame, then the aluminum profile is driven to automatically move forwards through rolling of rolling wheels, meanwhile, brush rollers are driven to rotate, then the surfaces of the left side and the right side of the aluminum profile are washed, and then the aluminum profile passes through the position between an upper brush plate and a lower brush plate; and the surfaces of the upper side and the lower side of the aluminum profile can be cleaned, so that the effect of pretreating the surfaces of the aluminum profile before spraying is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile surface treatment device. Background Art

[0002] Aluminum profile is an alloy material with aluminum as the main component. It is made through hot melting and extrusion processes to obtain aluminum materials with different cross-sectional shapes. In order to improve the surface quality and service life of the aluminum profile, the surface of the aluminum profile will be sprayed. Spraying will form a layer of coating on the surface of the aluminum profile, which can improve the surface hardness and corrosion resistance of the aluminum profile.

[0003] Document CN218360124U discloses a fast spraying device suitable for the surface of aluminum profiles, which relates to the technical field of aluminum processing. The utility model includes a spraying table, on which a first vertical plate and a second vertical plate are installed on the surface, a first shaft sleeve is installed on one surface of the first vertical plate, a first rotating rod is installed in the first shaft sleeve, a second shaft sleeve is installed on one surface of the second vertical plate, a second rotating rod is installed in the second shaft sleeve, the first rotating rod and the second rotating rod are both connected to a fixed frame, a mounting groove is installed in the fixed frame, a moving block is installed in the mounting groove, the moving block is connected to a push-pull rod and, the push-pull rod is connected to a fixed plate, and a nut is installed on the side surface of the bolt. The utility model places the aluminum material between the two fixed plates by setting bolts, nuts and fixed plates, slides the bolts, and the bolts drive the moving block to move, and the moving block drives the fixed plate to move through the push-pull rod, so that the distance between the two fixed plates can be adjusted, and aluminum materials of different sizes can be fixed.

[0004] Although the above technical solution can be used for fixed spraying of aluminum profiles of different sizes, in actual use, the surface of the aluminum profile must be cleaned before spraying to ensure that the coating can be tightly coated on the surface of the aluminum profile. Therefore, further improvements can be made. Utility Model Content

[0005] In order to solve the above-mentioned problems, the utility model provides the following technical solutions: an aluminum profile surface treatment device, including a transmission frame, a roller is rotatably connected to the top of the transmission frame, the transmission frame is located on the roller and aluminum is placed, a water washing component for washing the surface of the aluminum is arranged on the upper rear side of the transmission frame, left and right surface cleaning components for cleaning the left and right surfaces of the aluminum are arranged in the middle part of the transmission frame and on both sides of the aluminum, and an upper and lower surface cleaning components for cleaning the upper and lower surfaces of the aluminum are arranged on the front side of the transmission frame.

[0006] As an optimization, the water washing assembly includes a fixed rod fixedly installed between the tops of the transmission frames, a pipe frame is fixedly installed at the opposite end of the fixed rod, both sides of the pipe frame are connected to water inlet pipes, and a plurality of nozzles are arranged on the inner circle of the pipe frame.

[0007] As an optimization, the pipe frame is rectangular and is sleeved on the outside of the aluminum material. The end of the water inlet pipe away from the pipe frame is connected to a water pump. Water is transmitted to the water inlet pipe through the water pump and finally sprayed out from the nozzle along the pipe frame, thereby flushing the outer surface of the aluminum material.

[0008] As an optimization, the left and right surface cleaning components include two groups of bases that are symmetrical on the left and right, a bracket is fixedly installed on the top side of the base, a brush roller is rotatably connected between the top side of the base and the top wall of the bracket, a motor is fixedly installed inside the base, a roller is fixedly installed on one end of the output shaft of the motor, a connecting rod is fixedly installed on the top of the roller, pulleys are fixedly installed on the top of the connecting rod and the brush roller, and transmission belts are provided on the outer transmission sleeves of the two pulleys.

[0009] As an optimization, the outer array of the roller is provided with convex strips, and the roller is in frictional contact with the outer surface of the aluminum material through the convex strips. By starting the motor, the roller is driven to rotate, which in turn drives the aluminum material to be transported forward. At the same time, the brush roller is driven to rotate through the transmission belt, which causes the brush roller to clean the left and right sides of the aluminum material.

[0010] As an optimization, the upper and lower surface cleaning components include two groups of vertical frames that are symmetrical on the left and right. The left vertical frame is rotatably connected internally with a bidirectional screw, and the right vertical frame is fixedly installed internally with a limit rod. The top of the bidirectional screw is fixedly installed with a rotating handle, and the vertical frames on both sides are slidably connected with an upper brush plate and a lower brush plate that are symmetrical in vertical direction. Support plates are fixedly installed on the left and right sides of the upper brush plate and the lower brush plate.

[0011] As an optimization, the support plate is slidably connected in the vertical frame, and a threaded hole that matches the outer thread of the bidirectional screw is opened inside the left support plate, and a sliding hole for the limit rod to pass through and insert is opened inside the right support plate. By turning the handle to drive the bidirectional screw to rotate in the threaded hole, the upper brush plate and the lower brush plate will be close to each other, thereby facilitating the cleaning of the upper and lower surfaces of the aluminum material.

[0012] The beneficial effect of the utility model is that the aluminum profile surface treatment device will first rinse the surface of the aluminum profile through the nozzle in the pipe frame, and then drive the roller to roll along the outside of the aluminum profile through the motor, which will drive the aluminum profile to move forward automatically, and at the same time drive the brush roller to rotate through the pulley and the transmission belt, and then clean the left and right surfaces of the aluminum profile, and then the aluminum profile will pass between the upper brush plate and the lower brush plate, and then clean the upper and lower surfaces of the aluminum profile, thereby achieving the effect of pre-treating the surface of the aluminum profile before spraying, and improving the effect and quality of spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the water washing structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the left and right surface cleaning structure of the utility model;

[0016] Figure 4 It is a schematic diagram of the upper and lower surface cleaning structure of the utility model.

[0017] In the figure: 1. transmission frame; 2. roller; 3. aluminum material; 4. water washing assembly; 5. left and right surface cleaning assembly; 6. upper and lower surface cleaning assembly; 7. fixing rod; 8. pipe frame; 9. water inlet pipe; 10. nozzle; 11. base; 12. bracket; 13. brush roller; 14. roller; 15. connecting rod; 16. pulley; 17. transmission belt; 18. convex strip; 19. stand; 20. bidirectional screw; 21. limit rod; 22. handle; 23. upper brush plate; 24. lower brush plate; 25. support plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 A surface treatment device for aluminum profiles includes a transmission frame 1, a roller 2 is rotatably connected to the top of the transmission frame 1, an aluminum profile 3 is placed on the transmission frame 1 on the roller 2, a water washing component 4 for washing the surface of the aluminum profile 3 is arranged on the upper rear side of the transmission frame 1, left and right surface washing components 5 for washing the left and right surfaces of the aluminum profile 3 are arranged in the middle part of the transmission frame 1 and on both sides of the aluminum profile 3, and an upper and lower surface washing component 6 for washing the upper and lower surfaces of the aluminum profile 3 is arranged on the front side of the transmission frame 1.

[0020] See also Figure 2 The water washing component 4 includes a fixing rod 7 fixedly installed between the tops of the transmission racks 1, and a pipe frame 8 is fixedly installed at the opposite end of the fixing rod 7. The pipe frame 8 is rectangular and is sleeved on the outside of the aluminum material 3. Both sides of the pipe frame 8 are connected with water inlet pipes 9. The end of the water inlet pipe 9 away from the pipe frame 8 is connected to a water pump. A plurality of nozzles 10 are arranged on the inner circle of the pipe frame 8. Water is transmitted to the water inlet pipe 9 through the water pump, and finally sprayed out from the nozzle 10 along the pipe frame 8, thereby washing the outer surface of the aluminum material 3.

[0021] See also Figure 3 The left and right surface cleaning components 5 include two groups of left and right symmetrical bases 11, a bracket 12 is fixedly installed on the top side of the base 11, a brush roller 13 is rotatably connected between the top side of the base 11 and the top wall of the bracket 12, a motor is fixedly installed inside the base 11, a roller 14 is fixedly installed at one end of the output shaft of the motor, a connecting rod 15 is fixedly installed on the top of the roller 14, and pulleys 16 are fixedly installed on the top of the connecting rod 15 and the brush roller 13, and the outer transmission sleeves of the two pulleys 16 are provided with transmission belts 17, and the outer array of the roller 14 is provided with convex strips 18, and the roller 14 is in friction contact with the outer surface of the aluminum material 3 through the convex strips 18. By starting the motor, the roller 14 will be driven to rotate, and then the aluminum material 3 will be driven to be transported forward, and at the same time, the brush roller 13 will be driven to rotate through the transmission belt 17, so that the brush roller 13 will clean the left and right sides of the aluminum material 3.

[0022] See also Figure 4 The upper and lower surface cleaning component 6 includes two groups of upright frames 19 that are symmetrical on the left and right. The left upright frame 19 is rotatably connected with a bidirectional screw 20, and the right upright frame 19 is fixedly installed with a limit rod 21. The top of the bidirectional screw 20 is fixedly installed with a handle 22. An upper brush plate 23 and a lower brush plate 24 that are symmetrical on the top and bottom are slidably connected between the upright frames 19 on both sides. The upper and lower brush plates 23 and 24 are fixedly installed with support plates 25 on the left and right sides. The support plates 25 are slidably connected in the upright frames 19. A threaded hole that is compatible with the outer thread of the bidirectional screw 20 is opened in the interior of the left support plate 25, and a sliding hole for the limit rod 21 to penetrate and plug in is opened in the interior of the right support plate 25. By rotating the handle 22 to drive the bidirectional screw 20 to rotate in the threaded hole, the upper brush plate 23 and the lower brush plate 24 will be close to each other, thereby facilitating the cleaning of the upper and lower surfaces of the aluminum material 3.

[0023] When in use, the aluminum material 3 is first placed flat on the rotating roller 2, and the aluminum material 3 is pushed forward so that the aluminum material 3 passes through the pipe frame 8 and enters between the convex strips 18 on both sides. At this time, the motor drives the roller 14 to rotate, thereby driving the aluminum material 3 to be transported forward. At the same time, water is supplied to the pipe frame 8 through the water inlet pipe 9, and sprayed to the surface of the aluminum material 3 through the nozzle 10, thereby preliminarily washing the surface of the aluminum material 3.

[0024] At the same time, the rotation of the roller 14 drives the pulley 16 to rotate, and then drives the brush roller 13 to rotate synchronously through the transmission belt 17, and the rotation of the brush roller 13 cleans the left and right surfaces of the aluminum material 3, and then the aluminum material 3 passes between the upper brush plate 23 and the lower brush plate 24, and then cleans the upper and lower surfaces of the aluminum material 3;

[0025] During this process, the bidirectional screw 20 is driven to rotate in the threaded hole of the left support plate 25 by rotating the upper brush plate 23, and then slides along the limit rod 21 through the right support plate 25, so that the upper brush plate 23 and the lower brush plate 24 are close to each other, so it is convenient to approach the surface of the aluminum material 3 and clean its surface.

[0026] To sum up, the aluminum profile surface treatment device will first flush the surface of the aluminum profile through the nozzle 10 in the pipe frame 8, and then drive the roller 14 to roll along the outside of the aluminum profile through the motor, which will drive the aluminum profile to move forward automatically. At the same time, it will also drive the brush roller 13 to rotate through the pulley 16 and the transmission belt 17, and then clean the left and right surfaces of the aluminum profile. After that, the aluminum profile will pass between the upper brush plate 23 and the lower brush plate 24, and then clean the upper and lower surfaces of the aluminum profile, thereby achieving the effect of pre-treating the surface of the aluminum profile before spraying, thereby improving the spraying effect and quality.

Claims

1. A surface treatment device for aluminum profiles, comprising a transmission frame (1), characterized in that: A roller (2) is rotatably connected to the top of the transmission frame (1), and an aluminum material (3) is placed on the transmission frame (1) on the roller (2). A water washing component (4) for washing the surface of the aluminum material (3) is arranged above the rear side of the transmission frame (1), and left and right surface washing components (5) for washing the left and right surfaces of the aluminum material (3) are arranged in the middle of the transmission frame (1) and on both sides of the aluminum material (3). An upper and lower surface washing component (6) for washing the upper and lower surfaces of the aluminum material (3) is arranged at the front side of the transmission frame (1).

2. The aluminum profile surface treatment device according to claim 1, characterized in that: The water washing assembly (4) comprises a fixing rod (7) fixedly mounted between the tops of the transmission racks (1), a pipe frame (8) being fixedly mounted on the opposite end of the fixing rod (7), both sides of the pipe frame (8) being connected to water inlet pipes (9), and a plurality of nozzles (10) being arranged on the inner ring of the pipe frame (8).

3. The aluminum profile surface treatment device according to claim 2, characterized in that: The pipeline frame (8) is rectangular and is sleeved on the outside of the aluminum material (3); one end of the water inlet pipe (9) away from the pipeline frame (8) is connected to a water pump.

4. The aluminum profile surface treatment device according to claim 1, characterized in that: The left and right surface cleaning components (5) comprise two groups of bases (11) which are symmetrical on the left and right sides. A bracket (12) is fixedly mounted on the top side of the base (11). A brush roller (13) is rotatably connected between the top side of the base (11) and the top wall of the bracket (12). A motor is fixedly mounted inside the base (11). A roller (14) is fixedly mounted on one end of the output shaft of the motor. A connecting rod (15) is fixedly mounted on the top of the roller (14). Pulleys (16) are fixedly mounted on the tops of the connecting rod (15) and the brush roller (13). Transmission sleeves on the outer sides of the two pulleys (16) are provided with transmission belts (17).

5. The aluminum profile surface treatment device according to claim 4, characterized in that: The outer array of the roller (14) is provided with convex strips (18), and the roller (14) is in frictional contact with the outer surface of the aluminum material (3) through the convex strips (18).

6. The aluminum profile surface treatment device according to claim 1, characterized in that: The upper and lower surface cleaning components (6) include two groups of upright frames (19) that are symmetrical on the left and right. A bidirectional screw rod (20) is rotatably connected inside the upright frame (19) on the left, and a limit rod (21) is fixedly installed inside the upright frame (19) on the right. A rotating handle (22) is fixedly installed at the top of the bidirectional screw rod (20). An upper brush plate (23) and a lower brush plate (24) that are symmetrical on the top and bottom are slidably connected between the upright frames (19) on both sides. Support plates (25) are fixedly installed on the left and right sides of the upper brush plate (23) and the lower brush plate (24).

7. The aluminum profile surface treatment device according to claim 6, characterized in that: The support plate (25) is slidably connected in the stand (19); a threaded hole adapted to the outer thread of the bidirectional screw (20) is provided inside the left support plate (25); and a sliding hole for the limit rod (21) to penetrate and be inserted into the right support plate (25).

Citation Information

Patent Citations

  • Rapid spraying device suitable for aluminum profile surface

    CN218360124U

Cited By

  • Water washing pretreatment structure based on aluminum frame spraying process

    CN120772171A