Novel film covered wire flattening jig

Abstract

The utility model relates to the field of film-covered wire flattening jigs, in particular to a novel film-covered wire flattening jig which comprises a fixed seat, two vertical plates which are symmetrically distributed left and right are fixedly connected to the upper end of the fixed seat, sliding holes are formed in the left end faces of the two vertical plates, a transverse plate is fixedly connected between the two vertical plates, and the transverse plate is fixedly connected with the upper end of the fixed seat. An electric telescopic rod is fixedly connected to the upper end of the transverse plate, a connecting plate is fixedly connected to the output end of the electric telescopic rod, two sliding rods are fixedly connected to the lower end of the connecting plate, inserting assemblies are installed in the two sliding blocks, a fixing rod is connected between the two sliding blocks through the inserting assemblies, and an adjusting roller is fixedly connected to the circumferential surface of the fixing rod; the ends, away from each other, of the two sliding blocks are connected with displacement adjusting assemblies, and the displacement adjusting assemblies are connected with the connecting plate. A driving roller is rotationally connected between the two vertical plates and located at the lower end of the adjusting roller. According to the utility model, the damaged and deformed adjusting roller can be conveniently detached for replacement.

Description

Technical Field

[0001] The utility model relates to the field of film-wrapped wire flattening jigs, in particular to a novel film-wrapped wire flattening jig. Background Art

[0002] With the development of photovoltaic energy storage industry and communication industry, the demand for the use of film-wrapped wire has increased. Round film-wrapped wire cannot meet the requirements of existing processes. We need to reprocess and flatten the round film-wrapped wire to make it better for wiring and winding.

[0003] The Chinese utility model patent application number: 202322181251.1 discloses a new type of film-wrapped wire flattening jig, which can adjust the height of the adjusting roller so that the adjusting roller and the driving roller cooperate to press the round film-wrapped wire into different thicknesses, so that it can be better wired and wound, the effective window coefficient becomes larger, and the distance from the magnet is increased.

[0004] After a long period of use, the adjusting roller of the above patent will be worn and deformed. At this time, the adjusting roller needs to be disassembled and replaced regularly. However, the existing adjusting roller is directly installed in the jig through a cumbersome process. At this time, it is not convenient to disassemble and replace the damaged and deformed adjusting roller. Therefore, it is necessary to design a new film-wrapped wire flattening jig. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a novel film-wrapped wire flattening fixture.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of membrane-wrapped wire flattening fixture, including a fixed seat, the upper end of which is fixedly connected to two vertical plates that are symmetrically distributed on the left and right, the left end faces of the two vertical plates are each provided with a sliding hole, a horizontal plate is fixedly connected between the two vertical plates, the upper end of the horizontal plate is fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to a connecting plate, the lower end of the connecting plate is fixedly connected to two sliding rods, both of the sliding rods penetrate downwardly through the vertical plate and are slidably connected to the vertical plate, and the two sliding rods are fixedly connected to the vertical plate. The lower ends are fixedly connected with sliding shells, the two sliding shells are respectively located in the two sliding holes and are slidably connected with the two sliding holes, the interiors of the two sliding shells are slidably connected with sliding blocks, the interiors of the two sliding blocks are installed with plug-in components, a fixing rod is connected between the two sliding blocks through the plug-in component, an adjusting roller is fixedly connected to the circumferential surface of the fixing rod, the ends of the two sliding blocks away from each other are connected with displacement adjusting components, and the displacement adjusting components are connected to the connecting plate; a driving roller is rotatably connected between the two vertical plates, and the driving roller is located directly below the adjusting roller.

[0007] Furthermore, the displacement adjustment assembly includes a dual-axis motor, a bearing seat, a movable seat, a threaded rod, a connecting frame and a connecting rod. The upper end of the connecting plate is fixedly connected to the dual-axis motor and the bearing seat. The two output shaft ends of the dual-axis motor are fixedly connected to the threaded rod. The two threaded rods pass through the bearing seat and are rotatably connected to the bearing seat. The circumferential surfaces of the two threaded rods are threadedly connected to the movable seat. The lower ends of the two movable seats are fixedly connected to the connecting frame. The connecting frame is slidably connected to the connecting plate. The ends of the two connecting frames that are close to each other are fixedly connected to the connecting rod. The two groups of connecting rods are respectively fixedly connected to the two sliding blocks.

[0008] Furthermore, the plug-in assembly includes a rotating shaft and an insertion rod. The two sliding blocks are rotatably connected to the inside of the rotating shafts, and the ends of the two rotating shafts close to each other are fixedly connected to the insertion rods. Slots are provided on the left and right end surfaces of the fixed rods. The insertion rods are slidably and detachably connected to the fixed rods through the slots, and the end faces of the insertion rods and the slots when viewed from the left are both hexagonal.

[0009] Furthermore, one end of the two threaded rods away from the dual-axis motor is fixedly connected with a stopper.

[0010] Furthermore, the displacement adjustment component, plug-in component, sliding shell, fixed rod and sliding block are each provided with two groups, and are distributed up and down. The displacement adjustment component, plug-in component, sliding shell, fixed rod and sliding block at the upper end cooperate with the adjustment roller, and the displacement adjustment component, plug-in component, sliding shell, fixed rod and sliding block at the lower end cooperate with the driving roller. The sliding shell at the lower end is fixedly installed in the vertical plate, and the two sliding shells at the lower end are slidably connected with sliding blocks. The dual-axis motor and the bearing seat at the lower end are fixedly installed in the fixed seat, the connecting frame at the lower end is slidably connected with the fixed seat, the circumferential surface of the fixed rod at the lower end is fixedly connected with the driving roller, and the fixed rod at the lower end is connected to the sliding block at the lower end through the plug-in component at the lower end.

[0011] Furthermore, a limiting hole is provided on the upper end surface of the sliding shell, the interior of the limiting hole is slidably connected to a limiting block, and the limiting block is fixedly installed on the top of the sliding block.

[0012] The utility model has the following beneficial effects:

[0013] Compared with the prior art, this new type of membrane wrapped wire flattening fixture can simultaneously drive the two sliding blocks to move away from each other by controlling the operation of the displacement adjustment component, thereby driving the plug-in component to gradually move away from the fixed rod. Until the plug-in component is completely separated from the fixed rod, the adjusting roller can be removed and replaced. Before installing the adjusting roller, first ensure that the position of the plug-in component corresponds to the fixed rod, and then control the operation of the displacement adjustment component to drive the two sliding blocks and the two plug-in components to move towards each other until the plug-in component is connected to the fixed rod, thereby completing the connection of the adjusting roller. This method of disassembling and installing the adjusting roller is more convenient and saves time and effort, and is more convenient for staff to use. By regularly disassembling and replacing the adjusting roller, the adjusting roller and the driving roller can cooperate to better flatten the membrane wrapped wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a new type of film-wrapped wire flattening fixture proposed by the utility model;

[0015] Figure 2 This is a structural schematic diagram of a novel film-wrapped wire flattening fixture proposed by the utility model after the first main view of the partial section;

[0016] Figure 3 This is a structural schematic diagram of a novel film-wrapped wire flattening fixture proposed by the utility model after the second main view of the partial section;

[0017] Figure 4 A new type of film-wrapped wire flattening fixture proposed by the utility model Figure 3 A is a schematic diagram of the enlarged structure of the middle part;

[0018] Figure 5 This is a schematic diagram of the structure of a new type of film-wrapped wire flattening fixture proposed by the utility model after the adjusting roller is disassembled;

[0019] Figure 6 A new type of film-wrapped wire flattening fixture proposed by the utility model Figure 5 A schematic diagram of the enlarged structure of B;

[0020] Figure 7 A new type of film-wrapped wire flattening fixture proposed by the utility model Figure 5 Schematic diagram of the enlarged structure of C in the figure.

[0021] Legend:

[0022] 1. Fixed seat; 2. Vertical plate; 3. Driving roller; 4. Adjusting roller; 5. Connecting frame; 6. Sliding rod; 7. Sliding shell; 8. Connecting plate; 9. Electric telescopic rod; 10. Threaded rod; 11. Moving seat; 12. Double-axis motor; 13. Bearing seat; 14. Cross plate; 15. Sliding hole; 16. Sliding block; 17. Rotating shaft; 18. Inserting rod; 19. Fixed rod; 20. Slot; 21. Connecting rod. DETAILED DESCRIPTION

[0023] Reference Figure 1-7 The utility model provides a novel film-wrapped wire flattening fixture, including a fixed seat 1, the upper end of the fixed seat 1 is fixedly connected to two vertical plates 2 that are symmetrically distributed on the left and right, the left end faces of the two vertical plates 2 are each provided with a sliding hole 15, a horizontal plate 14 is fixedly connected between the two vertical plates 2, the upper end of the horizontal plate 14 is fixedly connected to an electric telescopic rod 9, the output end of the electric telescopic rod 9 is fixedly connected to a connecting plate 8, the lower end of the connecting plate 8 is fixedly connected to two sliding rods 6, the two sliding rods 6 both penetrate the vertical plate 2 downward, and are both slidably connected to the vertical plate 2, and the lower ends of the two sliding rods 6 are fixedly connected to sliding rods 9. Shell 7, the two sliding shells 7 are respectively located in the two sliding holes 15, and are respectively slidably connected to the two sliding holes 15, the interiors of the two sliding shells 7 are slidably connected with sliding blocks 16, the interiors of the two sliding blocks 16 are installed with plug-in components, a fixed rod 19 is connected between the two sliding blocks 16 through the plug-in component, the circumferential surface of the fixed rod 19 is fixedly connected with an adjusting roller 4, the ends of the two sliding blocks 16 away from each other are connected with a displacement adjustment component, and the displacement adjustment component is connected to the connecting plate 8; a driving roller 3 is rotatably connected between the two vertical plates 2, and the driving roller 3 is located directly below the adjusting roller 4. During operation, first adjust the height of the adjusting roller 4 according to the thickness of the membrane wire that needs to be flattened. At this time, controlling the operation of the electric telescopic rod 9 can drive the connecting plate 8 to move up and down. At this time, with the cooperation of the sliding rod 6, the sliding shell 7 can be driven to move up and down along the sliding hole 15, and at the same time drive the displacement adjustment component to move up and down. As the height of the sliding shell 7 is adjusted, the sliding block 16 can be controlled to adjust the height. At this time, with the cooperation of the plug-in component, the height of the adjusting roller 4 is driven to be adjusted until the adjusting roller 4 and the driving roller 3 are at a suitable distance. It is convenient to use the adjusting roller 4 and the driving roller 3 to flatten the membrane wire. When the adjusting roller 4 is worn out after long-term use and needs to be disassembled and replaced, it is necessary to control the displacement adjustment component to drive the two sliding blocks 16 to move away from each other, so that the two plug-in components can move away from each other. Until the two plug-in components are completely separated from the fixed rod 19, the adjusting roller 4 can be disassembled and replaced.

[0024] Furthermore, the displacement adjustment component includes a dual-axis motor 12, a bearing seat 13, a movable seat 11, a threaded rod 10, a connecting frame 5 and a connecting rod 21. The upper end of the connecting plate 8 is fixedly connected to the dual-axis motor 12 and the bearing seat 13. The two output shaft ends of the dual-axis motor 12 are fixedly connected to the threaded rod 10. The two threaded rods 10 both penetrate the bearing seat 13 and are rotatably connected to the bearing seat 13. The circumferential surfaces of the two threaded rods 10 are threadedly connected to the movable seat 11. The lower ends of the two movable seats 11 are fixedly connected to the connecting frame 5. The connecting frame 5 is slidably connected to the connecting plate 8. The ends of the two connecting frames 5 that are close to each other are fixedly connected to the connecting rod 21. The two groups of connecting rods 21 are respectively fixedly connected to the two sliding blocks 16. During operation, the dual-axis motor 12 can drive the two threaded rods 10 to rotate simultaneously. At this time, the two movable seats 11 can simultaneously drive the connecting frame 5 to move away from each other. At this time, with the cooperation of the connecting rod 21, the two sliding blocks 16 will be driven to move away from each other at the same time, until the plug-in components inside the two sliding blocks 16 are completely separated from the fixed rod 19, and then the adjusting roller 4 can be disassembled for replacement.

[0025] Furthermore, the plug-in assembly includes a rotating shaft 17 and a plug rod 18. The rotating shaft 17 is rotatably connected inside the two sliding blocks 16. The plug rod 18 is fixedly connected at one end of the two rotating shafts 17 close to each other. Slots 20 are provided on both the left and right end surfaces of the fixed rod 19. The plug rod 18 is slidably and detachably connected to the fixed rod 19 through the slots 20, and the end surfaces of the plug rod 18 and the slot 20 are both hexagonal in shape when viewed from the left. During operation, as the sliding block 16 moves, the rotating shaft 17 is driven to move, and the rotating shaft 17 drives the plug rod 18 to move along the slot 20 until the plug rod 18 is completely separated from the slot 20, and then the adjusting roller 4 can be removed. When replacing a new adjusting roller 4, first ensure that the plug-in of the two sides of the adjusting roller 4 corresponds to the position of the plug rod 18, and then reversely control the displacement adjustment assembly to operate. Under the action of the displacement adjustment assembly, the two plug rods 18 are gradually inserted into the slot 20 to achieve the connection between the plug rod 18 and the fixed rod 19, so as to facilitate the subsequent use of the adjusting roller 4.

[0026] Furthermore, one end of the two threaded rods 10 away from the dual-axis motor 12 is fixedly connected with a stopper. During operation, under the action of the stopper, the movable seat 11 can be prevented from being separated from the threaded rods 10.

[0027] Furthermore, the displacement adjustment assembly, the plug assembly, the sliding shell 7, the fixed rod 19 and the sliding block 16 are all provided with two groups, and are all distributed up and down. The displacement adjustment assembly, the plug assembly, the sliding shell 7, the fixed rod 19 and the sliding block 16 at the upper end cooperate with the adjustment roller 4, and the displacement adjustment assembly, the plug assembly, the sliding shell 7, the fixed rod 19 and the sliding block 16 at the lower end cooperate with the driving roller 3. The sliding shell 7 at the lower end is fixedly installed in the vertical plate 2, and the two sliding shells 7 at the lower end are both slidably connected with the sliding block 16. The double-axis motor 12 and the bearing seat 13 at the lower end are both fixedly installed in the fixed seat 1, and the connecting frame 5 at the lower end is slidably connected with the fixed seat 1. The circumferential surface of the fixed rod 19 at the lower end is fixedly connected with the driving roller 3, and the lower fixed rod 19 is connected with the sliding block 16 at the lower end through the plug assembly at the lower end. During operation, this is not only convenient for disassembly and replacement of the adjusting roller 4, but also convenient for disassembly and installation of the driving roller 3.

[0028] Furthermore, a limit hole is provided on the upper end surface of the sliding shell 7, and a limit block is slidably connected inside the limit hole, and the limit block is fixedly installed on the top of the sliding block 16. During operation, the sliding block 16 can stably move inside the sliding shell 7, and the sliding block 16 is not easy to be separated from the sliding shell 7.

[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel film-coated wire flattening jig, comprising a fixing seat (1), characterized in that: The upper end of the fixed seat (1) is fixedly connected to two vertical plates (2) that are symmetrically distributed on the left and right sides. The left end surfaces of the two vertical plates (2) are each provided with a sliding hole (15). A horizontal plate (14) is fixedly connected between the two vertical plates (2). The upper end of the horizontal plate (14) is fixedly connected to an electric telescopic rod (9). The output end of the electric telescopic rod (9) is fixedly connected to a connecting plate (8). The lower end of the connecting plate (8) is fixedly connected to two sliding rods (6). Both sliding rods (6) penetrate downwardly through the vertical plates (2) and are slidably connected to the vertical plates (2). Both sliding rods (6) are fixedly connected to sliding shells (7) at their lower ends. The two sliding shells (7) are respectively The two sliding shells (7) are respectively located in the two sliding holes (15) and are respectively slidably connected to the two sliding holes (15); the interiors of the two sliding shells (7) are slidably connected with sliding blocks (16); the interiors of the two sliding blocks (16) are both installed with plug-in components; a fixed rod (19) is connected between the two sliding blocks (16) through the plug-in component; the circumferential surface of the fixed rod (19) is fixedly connected with an adjusting roller (4); the ends of the two sliding blocks (16) that are away from each other are both connected with a displacement adjusting component, and the displacement adjusting component is connected to the connecting plate (8); a driving roller (3) is rotatably connected between the two vertical plates (2), and the driving roller (3) is located directly below the adjusting roller (4).

2. A novel film-coated wire flattening jig according to claim 1, characterized in that: The displacement adjustment component comprises a dual-axis motor (12), a bearing seat (13), a movable seat (11), a threaded rod (10), a connecting frame (5) and a connecting rod (21); the upper end of the connecting plate (8) is fixedly connected to the dual-axis motor (12) and the bearing seat (13); the two output shaft ends of the dual-axis motor (12) are fixedly connected to the threaded rod (10); the two threaded rods (10) penetrate the bearing seat (13) and are rotatably connected to the bearing seat (13); the circumferential surfaces of the two threaded rods (10) are threadedly connected to the movable seat (11); the lower ends of the two movable seats (11) are fixedly connected to the connecting frame (5); the connecting frame (5) is slidably connected to the connecting plate (8); the ends of the two connecting frames (5) close to each other are fixedly connected to the connecting rod (21); and the two groups of connecting rods (21) are respectively fixedly connected to the two sliding blocks (16).

3. The novel film-covered wire flattening jig according to claim 1 is characterized in that: The plug-in assembly comprises a rotating shaft (17) and an insert rod (18), the interiors of the two sliding blocks (16) are both rotatably connected with the rotating shaft (17), the ends of the two rotating shafts (17) close to each other are both fixedly connected with the insert rod (18), the left and right end surfaces of the fixed rod (19) are both provided with slots (20), the insert rod (18) is slidably and detachably connected to the fixed rod (19) through the slots (20), and the end surfaces of the insert rod (18) and the slot (20) when viewed from the left are both hexagonal.

4. A novel film-covered wire flattening jig according to claim 2, characterized in that: One end of the two threaded rods (10) away from the dual-axis motor (12) is fixedly connected with a stopper.

5. The novel film-covered wire flattening jig according to claim 1 is characterized in that: The displacement adjustment component, the plug-in component, the sliding shell (7), the fixed rod (19) and the sliding block (16) are provided in two groups and are distributed in an upper and lower manner. The displacement adjustment component, the plug-in component, the sliding shell (7), the fixed rod (19) and the sliding block (16) located at the upper end cooperate with the adjustment roller (4), and the displacement adjustment component, the plug-in component, the sliding shell (7), the fixed rod (19) and the sliding block (16) located at the lower end cooperate with the driving roller (3). The utility model is fixedly installed in the vertical plate (2), and the two sliding shells (7) at the lower end are both slidably connected with the sliding blocks (16), and the double-axis motor (12) and the bearing seat (13) at the lower end are both fixedly installed in the fixed seat (1), and the connecting frame (5) at the lower end is slidably connected with the fixed seat (1), and the circumferential surface of the fixed rod (19) at the lower end is fixedly connected with the driving roller (3), and the fixed rod (19) at the lower end is connected with the sliding block (16) at the lower end through the plug-in assembly at the lower end.

6. The novel film-coated wire flattening jig according to claim 3 is characterized by: The upper end surface of the sliding shell (7) is provided with a limiting hole, the interior of the limiting hole is slidably connected to a limiting block, and the limiting block is fixedly mounted on the top of the sliding block (16).

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