Novel fixed-length punching device for photovoltaic support machining

Abstract

The utility model relates to the technical field of photovoltaic support processing, in particular to a novel fixed-length punching device for photovoltaic support processing, which comprises a box body and a third shell, the surface of the box body is fixedly connected with the third shell, an auxiliary photovoltaic support fixing device is arranged in the box body, an auxiliary fixed-length conveying device is arranged in the third shell, and the auxiliary fixed-length conveying device is arranged in the box body. According to the novel fixed-length punching device for photovoltaic support machining, through cooperation of an auxiliary photovoltaic support fixing device and an auxiliary fixed-length conveying device, when the surface of a semi-circular disc abuts against the surface of a photovoltaic support, the photovoltaic support is driven to move under the action of friction force, punching is conducted through the auxiliary fixed-length conveying device, and punching is conducted through the auxiliary fixed-length conveying device; the clamping arms are driven by the first threaded blocks to move so that photovoltaic supports of different sizes can be clamped and fixed, the working limitation is reduced, the photovoltaic supports are driven to move by a certain distance through one circle of rotation of the semicircular disc, fixed-length conveying is achieved, and the working efficiency of fixed-length punching is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic bracket processing, in particular to a novel fixed-length punching device for photovoltaic bracket processing. Background Art

[0002] Photovoltaic generation system, referred to as photovoltaic, refers to a power generation system that uses the photovoltaic effect of photovoltaic cells to directly convert solar radiation energy into electrical energy. It is fixed by a photovoltaic bracket, and the surface of the photovoltaic bracket needs to be punched with fixed lengths.

[0003] For example, a fixed-length punching device for processing photovoltaic brackets with the authorization announcement number "CN211304403U" drives two external sub-rods to rotate through an electric motor, so that the clamping transmission plate moves the photovoltaic bracket to be processed on the external loading plate to a fixed length, which is convenient for rapid alignment of the punching position with the stamping equipment, reduces the time occupied by the movement of the photovoltaic bracket, and improves the processing efficiency of the photovoltaic bracket. However, the device fixes the surface of the photovoltaic bracket by pressing the sub-plate. Since the size of the photovoltaic bracket is not unique, the pressing sub-plate of the device cannot adjust the width to adapt to photovoltaic brackets of different sizes, resulting in limitations of the device. The clamping transmission plate of the device changes the fixed-length conveying distance of the photovoltaic bracket, and the operator needs to perform manual alignment, which reduces the fixed-length punching efficiency of the device. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that due to the non-unique size of photovoltaic brackets, the pressing sub-plate of the device cannot adjust the width to adapt to photovoltaic brackets of different sizes, which leads to the limitations of the device and the clamping transmission plate changes the fixed-length conveying distance of the photovoltaic bracket, and manual alignment is required to reduce the fixed-length punching work efficiency of the device. A new type of fixed-length punching device for photovoltaic bracket processing is proposed to solve the problem.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A new type of fixed-length punching device for photovoltaic bracket processing is designed, including a box body and a third shell. The third shell is fixedly connected to the surface of the box body, an auxiliary photovoltaic bracket fixing device is provided inside the box body, and an auxiliary fixed-length conveying device is provided inside the third shell. A slideway opened on the surface of the third shell is slidably connected to the surface of the auxiliary wheel, a frame is fixedly connected to the surface of the box body, and a slider is fixedly connected to the surface of the third shell.

[0007] Preferably, the auxiliary photovoltaic bracket fixing device includes a first motor and a first shell, the surface of the first shell is fixedly connected to a box body, the first motor is fixedly connected to the surface of the first shell through a bracket, the output shaft of the first motor is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a threaded hole opened on the surface of the first threaded block, and the slideway opened on the surface of the first threaded block is slidably connected to the roller on the surface of the clamp arm.

[0008] Preferably, the surface of the first threaded block is slidably connected to a slideway provided on the surface of the first shell, and the surface of the clamping arm is slidably connected to a slideway provided on the surface of the box body.

[0009] Preferably, a hydraulic cylinder is fixedly connected to the surface of the frame, a punching press is fixedly connected to the telescopic end surface of the hydraulic cylinder, a second shell is fixedly connected to the surface of the punching press, and a punch is fixedly connected to the surface of the punching press.

[0010] Preferably, the auxiliary fixed-length conveying device includes a second motor and a second threaded block, the second motor is fixedly connected to the third shell surface via a bracket, the output shaft of the second motor is rotatably connected to the third shell surface via a bearing, the output shaft of the second motor is fixedly connected to a stud, the surface of the stud is threadably connected to a threaded hole opened on the surface of the second threaded block, the surface of the second threaded block is fixedly connected to the surface of the third motor via a bracket, the output shaft of the third motor is rotatably connected to the surface of the second threaded block via a bearing, and the output shaft of the third motor is fixedly connected to a semi-disc.

[0011] Preferably, the surface of the second threaded block is slidably connected to a slideway provided on the surface of the third shell, and the surface of the second threaded block is slidably connected to a slideway provided on the surface of the sliding block.

[0012] The utility model proposes a novel fixed-length punching device for processing photovoltaic brackets, and has the beneficial effects of: through the cooperation of the auxiliary photovoltaic bracket fixing device and the auxiliary fixed-length conveying device, the output shaft of the first motor is started to rotate to drive the threaded rod to rotate, and the rotation of the threaded rod drives the first threaded block to move upward, and while the first threaded block moves, the sliding cooperation of the slideway provided on the surface and the roller sliding on the surface of the clamping arm drives the clamping arms to approach each other, and the clamping head of the clamping arm fixes the photovoltaic bracket. After one punching is completed, the output shaft of the second motor is started to rotate to drive the double-headed stud to rotate, and the rotation of the double-headed stud drives the second threaded block to move. After adjusting the appropriate position of the semi-circular disk, the output shaft of the third motor is started to rotate to drive the semi-circular disk to rotate. When the surface of the semi-circular disk is tightly pressed against the surface of the photovoltaic bracket, the photovoltaic bracket is driven to move under the action of friction. The first threaded block drives the clamping arm to move, so that photovoltaic brackets of different sizes can be clamped and fixed, thereby reducing work limitations, and the photovoltaic bracket is driven to move a certain distance by rotating the semi-circular disk for one circle to achieve fixed-length conveying, thereby improving the work efficiency of fixed-length punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 A front cross-sectional view of

[0015] Figure 3 for Figure 1 Side view of

[0016] Figure 4 for Figure 2 Part A of the figure;

[0017] Figure 5 for Figure 2 a side cross-sectional view of the auxiliary bracket fixing device;

[0018] Figure 6 for Figure 2 A side sectional view of the auxiliary fixed-length conveying device in the middle.

[0019] In the figure: 1. box body, 2. auxiliary photovoltaic bracket fixing device, 201. first motor, 202. first shell, 203. threaded rod, 204. first threaded block, 205. fixing block, 206. clamping arm, 3. auxiliary fixed-length conveying device, 301. second motor, 302. stud, 303. second threaded block, 304. third motor, 305. semi-circular disk, 4. third shell, 5. frame, 6. hydraulic cylinder, 7. punching press, 8. second shell, 9. punch, 10. auxiliary wheel, 11. slider. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings:

[0021] See attached Figure 1-6 : In the present embodiment, a new type of fixed-length punching device for processing photovoltaic brackets includes a box body 1 and a third shell 4. The third shell 4 is fixedly connected to the surface of the box body 1, an auxiliary photovoltaic bracket fixing device 2 is provided inside the box body 1, and an auxiliary fixed-length conveying device 3 is provided inside the third shell 4. The slideway opened on the surface of the third shell 4 is slidably connected to the surface of the auxiliary wheel 10. The auxiliary wheel 10 can adjust the spacing according to the size of the photovoltaic bracket to play an auxiliary role. The surface of the box body 1 is fixedly connected to a frame 5, and the surface of the third shell 4 is fixedly connected to a slider 11.

[0022] The surface of the first threaded block 204 is slidably connected to the slideway opened on the surface of the first shell 202, the surface of the clamping arm 206 is slidably connected to the slideway opened on the surface of the box body 1, the surface of the frame 5 is fixedly connected to the hydraulic cylinder 6, the hydraulic cylinder 6 can meet the working needs according to actual requirements, the telescopic end surface of the hydraulic cylinder 6 is fixedly connected to the punching press 7, the surface of the punching press 7 is fixedly connected to the second shell 8, the surface of the punching press 7 is fixedly connected to the punch 9, the punching press 7 and the punch 9 have been disclosed in the authorization announcement number "CN211304403U", and will not be repeated here. The surface of the second threaded block 303 is slidably connected to the slideway opened on the surface of the third shell 4, and the surface of the second threaded block 303 is slidably connected to the slideway opened on the surface of the slider 11.

[0023] See attached Figure 1-5 : The auxiliary photovoltaic bracket fixing device 2 includes a first motor 201 and a first shell 202. The first motor 201 can meet the working requirements according to actual requirements. The surface of the first shell 202 is fixedly connected to the box body 1. The first motor 201 is fixedly connected to the surface of the first shell 202 through a bracket. The output shaft of the first motor 201 is fixedly connected to a threaded rod 203. The surface of the threaded rod 203 is threadedly connected to a threaded hole opened on the surface of the first threaded block 204. The rotation of the threaded rod 203 drives the first threaded block 204 to move. The slideway opened on the surface of the first threaded block 204 is slidably connected to the roller on the surface of the clamping arm 206. The movement of the first threaded block 204 drives the clamping arm 206 to slide through the roller inside the slideway opened on the surface.

[0024] See attached Figure 1-3 And 6: The auxiliary fixed-length conveying device 3 includes a second motor 301 and a second threaded block 303. The second motor 301 and the third motor 304 can meet the work requirements according to actual requirements. The second motor 301 is fixedly connected to the surface of the third shell 4 through a bracket. The output shaft of the second motor 301 is rotatably connected to the surface of the third shell 4 through a bearing. The output shaft of the second motor 301 is fixedly connected to a stud 302. The surface of the stud 302 is threadedly connected to a threaded hole opened on the surface of the second threaded block 303. The rotation of the stud 302 drives the two second 1 threaded blocks 303 to move. The surface of the second threaded block 303 is fixedly connected to the surface of the third motor 304 through a bracket. The output shaft of the third motor 304 is rotatably connected to the surface of the second threaded block 303 through a bearing. The output shaft of the third motor 304 is fixedly connected to a semi-circular disk 305. A thin rubber layer is provided on the surface of the semi-circular disk 305 to increase friction.

[0025] Working principle:

[0026] The operator passes the photovoltaic support through the semi-circular disk 305, the auxiliary wheel 10 and the clamping arm 206 and places it directly under the punching press 7.

[0027] Auxiliary fixing process of photovoltaic bracket:

[0028] Connect the external power supply of the first motor 201, start the output shaft of the first motor 201 to rotate and drive the threaded rod 203 to rotate, the threaded rod 203 rotates and drives the first threaded block 204 to move upward, while the first threaded block 204 moves, the slideway provided on the surface and the roller sliding on the surface of the clamping arm 206 drive the clamping arm 206 to move closer to each other, the clamping head of the clamping arm 206 fixes the photovoltaic bracket, and it is convenient to punch the photovoltaic bracket. According to the above operation, when one punching is completed, start the output shaft of the first motor 201 again to reverse and drive the first threaded block 204 to move downward and drive the clamping arm 206 away from the surface of the photovoltaic bracket, so as to prepare for the subsequent fixed-length transportation of the photovoltaic bracket and complete the auxiliary fixation process of the photovoltaic bracket.

[0029] The punching process of photovoltaic bracket:

[0030] Connect the external power supply of the hydraulic cylinder 6 and the punching press 7, start the telescopic end of the hydraulic cylinder 6 to extend, drive the punching press 7 and the punch on the surface to punch the fixed photovoltaic bracket, and the punching press 7 drives the second shell 8 to move synchronously to avoid damage to the punch 9 during operation and cause injury to the operator. According to the above operation, start the telescopic end of the hydraulic cylinder 6 again to shorten and drive the punching press 7 and the punch 9 to move upward and return to their original position, completing the punching process of the photovoltaic bracket.

[0031] Auxiliary fixed-length transportation process of photovoltaic bracket:

[0032] Connect the external power supply of the second motor 301, start the output shaft of the second motor 301 to rotate and drive the stud 302 to rotate, the rotation of the stud 302 drives the second threaded block 303 to move, after adjusting the semi-circular disk 305 to a suitable position, connect the external power supply of the third motor 304, start the output shaft of the third motor 304 to rotate and drive the semi-circular disk 305 to rotate, when the surface of the semi-circular disk 305 is tightly pressed against the surface of the photovoltaic bracket, the photovoltaic bracket is driven to move under the action of friction, and the semi-circular disk 305 rotates one circle to drive the photovoltaic bracket to move a certain distance to achieve fixed-length transportation, thereby completing the auxiliary fixed-length transportation process of the photovoltaic bracket.

[0033] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A novel fixed-length punching device for processing photovoltaic brackets, comprising a box body (1) and a third shell (4), wherein the third shell (4) is fixedly connected to the surface of the box body (1), and characterized in that: An auxiliary photovoltaic support fixing device (2) is provided inside the box body (1), an auxiliary fixed-length conveying device (3) is provided inside the third shell (4), a slideway provided on the surface of the third shell (4) is slidably connected to the surface of an auxiliary wheel (10), a frame (5) is fixedly connected to the surface of the box body (1), and a slider (11) is fixedly connected to the surface of the third shell (4).

2. According to claim 1, a novel fixed-length punching device for photovoltaic bracket processing is characterized in that: The auxiliary photovoltaic bracket fixing device (2) comprises a first motor (201) and a first shell (202); the surface of the first shell (202) is fixedly connected to a box body (1); the first motor (201) is fixedly connected to the surface of the first shell (202) via a bracket; the output shaft of the first motor (201) is fixedly connected to a threaded rod (203); the surface of the threaded rod (203) is threadedly connected to a threaded hole provided on the surface of a first threaded block (204); and the slideway provided on the surface of the first threaded block (204) is slidably connected to a roller on the surface of a clamping arm (206).

3. According to claim 2, a novel fixed-length punching device for photovoltaic bracket processing is characterized in that: The surface of the first threaded block (204) is slidably connected to a slideway provided on the surface of the first shell (202), and the surface of the clamping arm (206) is slidably connected to a slideway provided on the surface of the box body (1).

4. According to claim 1, a novel fixed-length punching device for photovoltaic bracket processing is characterized in that: The surface of the frame (5) is fixedly connected to a hydraulic cylinder (6), the telescopic end surface of the hydraulic cylinder (6) is fixedly connected to a punching press (7), the surface of the punching press (7) is fixedly connected to a second shell (8), and the surface of the punching press (7) is fixedly connected to a punch (9).

5. According to claim 1, a novel fixed-length punching device for photovoltaic bracket processing is characterized in that: The auxiliary fixed-length conveying device (3) comprises a second motor (301) and a second threaded block (303); the second motor (301) is fixedly connected to the surface of the third housing (4) via a bracket; the output shaft of the second motor (301) is rotatably connected to the surface of the third housing (4) via a bearing; the output shaft of the second motor (301) is fixedly connected to a stud (302); the surface of the stud (302) is threadably connected to a threaded hole provided on the surface of the second threaded block (303); the surface of the second threaded block (303) is fixedly connected to the surface of the third motor (304) via a bracket; the output shaft of the third motor (304) is rotatably connected to the surface of the second threaded block (303) via a bearing; the output shaft of the third motor (304) is fixedly connected to a semicircular disk (305).

6. According to claim 5, a novel fixed-length punching device for photovoltaic bracket processing is characterized in that: The surface of the second threaded block (303) is slidably connected to a slideway provided on the surface of the third shell (4), and the surface of the second threaded block (303) is slidably connected to a slideway provided on the surface of the slider (11).

Images