Casting cooling environment adjusting device

By using the design of the linked opening and closing mechanism and automatic lifting insulation board in the casting cooling environment adjustment device, the problem of manual lifting of insulation curtains in the prior art is solved, and the automatic operation of the casting is realized, reducing costs and increasing costs Efficiency.

CN222448231UActive Publication Date: 2025-02-11CHUZHOU AUBEMA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421103329.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-11
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing casting cooling environment adjustment device requires manual lifting of the insulation curtain during operation, which increases labor costs and affects loading and unloading efficiency.

Method used

A casting cooling environment adjustment device is designed, and a linkage opening and closing mechanism is adopted, including a rotating rod, a bevel gear and a double-headed motor. The automatic lifting and lowering of the insulation plate is achieved through the linkage assembly to reduce manual operation.

Benefits of technology

The automatic placement and conveying of castings is realized, manual operation is reduced, production costs are reduced, and loading and unloading efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222448231U_ABST
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Abstract

The utility model discloses a casting cooling environment adjusting device, belongs to the technical field of casting processing, and aims to solve the problem that in the prior art, heat insulation curtains mounted on two sides of a cover body are covered at openings at two ends, so that when a worker places a cast casting on a plurality of channels (conveying rails), the heat insulation curtains cover the openings at the two ends; in addition, when the channel (conveying track) operates and places the castings every time, the previous batch of castings which are located in the cover body and carried on the channel (conveying track) for cooling and heat preservation will be conveyed to the tail end of the track, and therefore the castings can be placed on the channel (conveying track) in a manual auxiliary lifting mode. At the moment, the heat insulation curtain at the outlet end of the cover body still needs another worker to lift the heat insulation curtain in an auxiliary mode for discharging operation, and certain feeding and discharging efficiency is affected while the labor cost is increased in the process. Comprising a cover body, a plurality of channel frames are carried at the bottom end of the middle of the cover body, and a conveying rail is mounted in the middles of the channel frames.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting processing, and in particular relates to a casting cooling environment regulating device. Background Art

[0002] After the casting process is completed, the casting needs to be cooled. When the casting is cooled, cracks and segregation may occur in the casting due to poor control of the cooling speed. In the prior art, the cooling speed of the casting is generally controlled by adding cooling iron to increase the local cooling speed, thereby controlling the cooling speed of each part, or covering the surface of the mold with an insulating layer to control the overall cooling speed of the casting. The latter requires manual operation, which increases production costs. At this time, an environmental adjustment device is needed.

[0003] For example, patent CN213997760U discloses a casting cooling environment regulating device, which includes a channel for placing castings and a cover body covering the channel from above and both sides, a heating device and an air supply device are arranged on both sides of the cover body, and a dust collecting device is arranged on the top of the cover body.

[0004] During use of the above-mentioned casting cooling environment adjustment device, since the insulation curtain covers installed on both sides of the cover body are arranged at the openings at both ends, when personnel place the cast castings on multiple channels (conveyor tracks), personnel are also required to manually assist in lifting the insulation curtains at the inlet end of the cover body. In addition, since each time the channel (conveyor track) is operated to place castings, the previous batch of castings in the cover body carried on the channel (conveyor track) for cooling and heat preservation will be transported to the end of the track. At this moment, the insulation curtain at the outlet end of the cover body still needs another staff member to assist in lifting the insulation curtain for unloading operations. This process increases labor costs and also affects the loading and unloading efficiency to a certain extent. Utility Model Content

[0005] (1) Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide a casting cooling environment regulating device, which aims to solve the problem in the prior art that the heat insulation curtains installed on both sides of the cover body are arranged at the openings at both ends. When personnel place the cast castings on multiple channels (conveyor tracks), personnel are also required to manually assist in lifting the heat insulation curtains at the inlet end of the cover body. Moreover, since the channel (conveyor track) operates each time to place castings, the previous batch of castings in the cover body carried on the channel (conveyor track) for cooling and heat preservation will be transported to the end of the track. At this time, the heat insulation curtain at the outlet end of the cover body still needs another staff member to assist in lifting the heat insulation curtain for unloading operations. This process increases labor costs and also affects the loading and unloading efficiency to a certain extent.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a casting cooling environment adjustment device, including a cover body, a plurality of channel frames are mounted on the middle bottom end of the cover body, and a conveying track is mounted in the middle of the plurality of channel frames, and a linkage opening and closing mechanism is jointly installed on the top and both sides of the cover body, the linkage opening and closing mechanism includes two insulation boards and two upper mounting frames, and the bottom ends of the two insulation boards are respectively provided with partitions, a linkage component 1 is jointly installed inside the two upper mounting frames and the cover body, the linkage component 1 includes a rotating rod 1, and a linkage component 2 is installed at both ends of the middle part of the rotating rod 1, the linkage component 2 includes two pairs of connecting frames, and the inner sides of the two pairs of connecting frames are respectively fixed with insulation boards.

[0009] Furthermore, the rotating rod 1 is respectively installed inside the two upper mounting frames, a bevel gear 1 is fixedly provided around one side of the middle part of the two rotating rods 1, and a bevel gear 2 is meshed with one side of the two bevel gears 1, one end of the rotating rod 2 is respectively fixed in the middle part of the two bevel gears 2, and the opposite ends of the two rotating rods 2 are respectively connected to the two ends of the double-headed motor.

[0010] Furthermore, the rotating rod 1 and its external upper mounting frame are symmetrically distributed along the vertical center axis of the top end of the cover body.

[0011] Furthermore, the linkage assembly 2 includes a bevel gear 3, and the bevel gear 3 is respectively fixed on the periphery of both sides of the middle part of the two rotating rods 1, one side of the two pairs of bevel gears 3 is meshed with a bevel gear 4, and one end of a transmission screw is fixed to the middle part of the two pairs of bevel gears 4, one side of the middle part of the two pairs of transmission screws is threaded with a screw sleeve, and the inner sides of the two pairs of screw sleeves are connected and fixed with a connecting frame, and sliding guide grooves for sliding guides of the heat insulation plate are opened on both sides of the middle part of the two ends of the cover body.

[0012] Furthermore, two pairs of connecting frames are provided, wherein the inner side edges of each pair of connecting frames are fixedly connected to two ends of a single heat insulation board.

[0013] Furthermore, the partitions are evenly distributed along the middle bottom end of the heat insulation board, wherein the spacing and height between every two partitions match the width spacing and height of the channel rack.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model is that when the staff pre-places the poured castings in sections above multiple conveying rails, the staff then starts the double-headed motor to rotate the rotating rods 2 at both ends and the bevel gears 2 at their respective ends. At this time, the bevel gear 1 meshed with the two bevel gears 2 will lead the rotating rod 1 to rotate synchronously. In this state, the two rotating rods 1 will lead the bevel gears 3 at their respective ends to move. At this moment, the two pairs of bevel gears 4 meshed with the two pairs of bevel gears 3 will lead the four transmission screws fixed in the middle to rotate synchronously. In this state, the two pairs of screw sleeves acting on the two pairs of screws will lead the inner connecting frame and the fixedly connected heat insulation plate to cooperate with the guidance of the sliding guide groove to perform corresponding lifting operations along the two ends of the cover body, so that the multiple conveying rails can convey the different castings above each other to the inside of the cover body. The whole process does not require excessive manual operation, which brings convenience to the placement and conveying process of the castings.

[0017] According to the utility model, when the castings are transported to the inside of the cover body by the conveyor track for cooling environment adjustment, the personnel can start the linkage opening and closing mechanism again to make the heat insulation boards on both sides of the cover body continue to descend. Since a plurality of partitions are arranged at the bottom ends of the heat insulation boards, the distance between each two of the distributed partitions can be directly opposite to the width of the channel frame carrying the conveyor track. When the heat insulation boards are completely lowered, the plurality of partitions can be just engaged with the two sides of the plurality of channel frames. Together with the heat insulation boards, the opening areas at both ends of the cover body can be reduced, thereby reducing the heat loss inside the cover body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the top view structure of the linkage component 1;

[0021] Figure 3 It is a schematic diagram of a three-dimensional local structure;

[0022] Figure 4 for Figure 1 Schematic diagram of the structure at point A in the middle.

[0023] The markings in the attached drawings are: 1. cover body; 2. channel frame; 3. conveying track; 4. linkage opening and closing mechanism; 41. upper frame; 42. linkage component one; 421. rotating rod one; 422. bevel gear one; 423. bevel gear two; 424. rotating rod two; 425. double-headed motor; 43. linkage component two; 431. bevel gear three; 432. bevel gear four; 433. transmission screw; 434. screw sleeve; 435. connecting frame; 436. sliding guide groove; 44. heat insulation board; 5. partition frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] This specific embodiment is a casting cooling environment adjustment device, and its structural schematic diagram is as follows Figures 1 to 4As shown, it includes a cover body 1, a plurality of channel frames 2 are mounted at the middle bottom end of the cover body 1, and a conveying track 3 is mounted in the middle of the plurality of channel frames 2, a linkage opening and closing mechanism 4 is jointly installed on the top and both sides of the cover body 1, the linkage opening and closing mechanism 4 includes two heat insulation plates 44 and two upper mounting frames 41, and the bottom ends of the two heat insulation plates 44 are respectively provided with partition frames 5, the interior of the two upper mounting frames 41 and the cover body 1 are jointly installed with a linkage component 1 42, the linkage component 1 42 includes a rotating rod 1 421, and the rotating rod 1 421 is respectively installed in the interior of the two upper mounting frames 41, a bevel gear 1 422 is fixedly arranged on the periphery of one side of the middle part of the two rotating rods 1 421, and one side of the two bevel gears 1 422 is meshed with a bevel gear 2 42 3. One end of a rotating rod 424 is fixed to the middle of the two bevel gears 423, and the two ends of the two rotating rods 424 are connected to the two ends of the double-headed motor 425 respectively. The rotating rod 421 and its external upper mounting frame 41 are symmetrically distributed along the vertical central axis of the top of the cover body 1. The two ends of the middle of the rotating rod 421 are installed with a linkage assembly 43. The linkage assembly 43 includes a bevel gear 3 431, and the bevel gear 3 431 is respectively fixed to the periphery of both sides of the middle of the two rotating rods 421. One side of the two pairs of bevel gears 3 431 is meshed with a bevel gear 432, and one end of a transmission screw 433 is fixed to the middle of the two pairs of bevel gears 432. The screw rod 433 is fixed to one side of the middle of the two pairs of transmission screws 433. A screw sleeve 434 is provided, and the inner sides of the two pairs of screw sleeves 434 are connected and fixed with a connecting frame 435. Sliding guide grooves 436 for sliding and guiding the heat insulation board 44 are opened on both sides of the middle part of the two ends of the cover body 1. The inner sides of the two pairs of connecting frames 435 are respectively fixed with heat insulation boards 44. There are two pairs of connecting frames 435, and the inner sides of each pair of connecting frames 435 are fixedly connected to the two ends of a single heat insulation board 44. When the staff pre-places the cast castings on multiple conveyor tracks 3, the staff then starts the double-headed motor 425 to rotate the rotating rods 424 at both ends and the bevel gears 423 at their respective ends. At this time, the bevel gear 1 422 meshing with the two bevel gears 423 will bring The rotating rod 421 rotates synchronously. In this state, the two rotating rods 421 will move with the bevel gears 3 431 at both ends of each of them. At this moment, the two pairs of bevel gears 432 meshing with the two pairs of bevel gears 3 431 will rotate synchronously with the four transmission screws 433 fixed in the middle of each of them. In this state, the two pairs of screw sleeves 434 acting with the two pairs of screws will carry the inner connecting frame 435 and the fixed insulation plate 44 to cooperate with the guide of the sliding guide groove 436 to perform corresponding lifting operations along the two ends of the cover body 1, so that multiple conveying rails 3 can convey different castings above each of them to the inside of the cover body 1. The whole process does not require much manual operation, which brings convenience to the placement and conveying process of the castings.

[0026] Secondly, the partitions 5 are evenly distributed along the middle bottom end of the insulation board 44, and the spacing and height between every two partitions 5 match the width spacing and height of the channel frame 2. When the castings are transported to the inside of the cover body 1 by the conveying track 3 for cooling environment adjustment, the personnel can start the linkage opening and closing mechanism 4 again to make the insulation boards 44 on both sides of the cover body 1 continue to descend. Since a plurality of partitions 5 are provided at the bottom end of the insulation board 44, the spacing between every two of these distributed partitions 5 can be directly opposite to the width of the channel frame 2 carrying the conveying track 3. When the insulation board 44 is completely lowered, the plurality of partitions 5 can be just engaged with the two sides of the plurality of channel frames 2. Together with the insulation board 44, the opening area at both ends of the cover body 1 can be reduced, thereby reducing the heat loss inside the cover body 1.

[0027] Working principle: when the staff has pre-placed the poured castings in sections on top of multiple conveyor rails 3, the staff then starts the double-headed motor 425 to rotate the rotating rods 2 424 at both ends and the bevel gears 2 423 at their respective ends, at which time the bevel gear 1 422 meshing with the two bevel gears 2 423 will lead the rotating rod 1 421 to rotate synchronously, and in this state, the two rotating rods 1 421 will lead the bevel gears 3 431 at both ends to move, and at this moment, the two pairs of bevel gears 432 meshing with the two pairs of bevel gears 3 431 will lead the four transmission screws 433 fixed in the middle to rotate synchronously, and in this state, the two pairs of screw sleeves 434 acting on the two pairs of screws will lead the inner connecting frame 435 and the fixed heat insulation plate 44 to cooperate with the guide groove 436 Corresponding lifting and lowering operations are performed along the two ends of the cover body 1, so that multiple conveying rails 3 can convey different castings above each other to the inside of the cover body 1. The whole process does not require much manual operation, which brings convenience to the placement and transportation process of the castings. Secondly, when the castings are transported to the inside of the cover body 1 by the conveying rails 3 for cooling environment adjustment, the personnel can start the linkage opening and closing mechanism 4 again to make the insulation boards 44 on both sides of the cover body 1 continue to descend. Since multiple partitions 5 are provided at the bottom end of the insulation board 44, the distance between each two of the distributed partitions 5 can be directly opposite to the width of the channel frame 2 carrying the conveying rails 3. When the insulation board 44 is completely lowered, the multiple partitions 5 can be just engaged with the two sides of the multiple channel frames 2. Cooperating with the insulation board 44, the opening area at both ends of the cover body 1 can be reduced, thereby reducing the heat loss inside the cover body 1.

[0028] All technical features in this embodiment can be freely combined according to actual needs.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A casting cooling environment regulating device, comprising a cover body (1), characterized in that: The middle bottom end of the cover body (1) is equipped with a plurality of channel frames (2), and the middle of the plurality of channel frames (2) is equipped with a conveying track (3). The top and both sides of the cover body (1) are jointly equipped with a linkage opening and closing mechanism (4), and the linkage opening and closing mechanism (4) comprises two heat insulation plates (44) and two upper mounting frames (41), and the bottom ends of the two heat insulation plates (44) are respectively provided with partition frames (5). The interior of the two upper mounting frames (41) and the cover body (1) are jointly equipped with a linkage component 1 (42), and the linkage component 1 (42) comprises a rotating rod 1 (421), and the middle ends of the rotating rod 1 (421) are equipped with a linkage component 2 (43), and the linkage component 2 (43) comprises two pairs of connecting frames (435), and the inner sides of the two pairs of connecting frames (435) are respectively fixed with heat insulation plates (44).

2. A casting cooling environment regulating device according to claim 1, characterized in that: The rotating rods (421) are respectively installed inside the two upper mounting frames (41); a bevel gear (422) is fixedly provided around one side of the middle of the two rotating rods (421); one side of the two bevel gears (422) is meshed with a bevel gear (423); one end of the rotating rod (424) is respectively fixed to the middle of the two bevel gears (423); and the opposite ends of the two rotating rods (424) are respectively connected to the two ends of a double-headed motor (425).

3. A casting cooling environment regulating device according to claim 2, characterized in that: The rotating rod 1 (421) and its external upper mounting frame (41) are symmetrically distributed along the vertical center axis of the top end of the cover body (1).

4. A casting cooling environment regulating device according to claim 1, characterized in that: The linkage assembly 2 (43) comprises a bevel gear 3 (431), and the bevel gear 3 (431) is respectively fixed to the peripheries of both sides of the middle part of the two rotating rods 1 (421), one side of the two pairs of bevel gears 3 (431) is meshed with a bevel gear 4 (432), and one end of a transmission screw rod (433) is fixed to the middle part of the two pairs of bevel gears 4 (432), a screw rod sliding sleeve (434) is screwed on one side of the middle part of the two pairs of transmission screw rods (433), and the inner side edges of the two pairs of screw rod sliding sleeves (434) are connected and fixed with a connecting frame (435), and the middle sides of the two ends of the cover body (1) are provided with sliding guide grooves (436) for sliding guide of the heat insulation plate (44).

5. A casting cooling environment regulating device according to claim 4, characterized in that: Two pairs of connecting frames (435) are provided, wherein the inner side edges of each pair of connecting frames (435) are fixedly connected to two ends of a single heat insulation board (44).

6. A casting cooling environment regulating device according to claim 1, characterized in that: The partitions (5) are evenly distributed along the middle bottom end of the heat insulation board (44), wherein the spacing and height between every two partitions (5) match the width spacing and height of the channel frame (2).