Welding mechanism and welding equipment
By designing a welding mechanism including a mobile adjustment assembly and a rotatable laser welding head, combined with the use of molten welding wire, the problems of small application scope and large welding deformation of the existing laser welding solution are solved, and high versatility and high precision are achieved Welding effect.
Patent Information
- Application Number
- CN202420288139.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-07
AI Technical Summary
The existing laser welding solutions have a small scope of application, poor welding versatility, and the products after welding are deformed greatly, making it difficult to meet the high market requirements for product quality.
A welding mechanism including a base, a moving adjustment component, a welding component, a wire feeding component and a material carrier component is designed. Through the moving adjustment component and a rotatable laser welding head, the precise positioning and multi-angle of the welding component in three-dimensional space is realized. Welding; at the same time, welding is carried out using molten welding wire to reduce the direct absorption of laser high temperature by the product and reduce deformation.
It improves the welding versatility and product accuracy of slewing parts, expands the scope of welding application, reduces product deformation after welding, and meets the market's demand for high-quality products.
Smart Images

Figure CN222448613U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of laser welding, and more specifically, to a welding mechanism and welding equipment. Background Art
[0002] With the development of the manufacturing industry, the market has higher and higher requirements for the quality of manufactured products, and products manufactured by traditional manufacturing methods are gradually unable to meet market requirements.
[0003] At present, laser technology is gradually entering various manufacturing fields, especially laser welding technology, which is gradually replacing traditional welding methods. The relevant technology discloses a laser welding solution for processing rotating products such as gears and bearings. Due to the unreasonable laser welding solution, the welding solution has a small scope of application and the corresponding welded products have large deformation.
[0004] Therefore, how to improve the welding versatility of rotating parts and the accuracy of products obtained by welding remains to be solved. Utility Model Content
[0005] The present application provides a welding mechanism that can be used to improve the welding versatility and product precision of rotating parts.
[0006] The technical solution adopted in the present application is: to provide a welding mechanism, including a base, a movable adjustment component, a welding component, a wire feeding component and a loading component, wherein the movable adjustment component is arranged on the base; the welding component includes a connecting seat and a laser welding head, and the laser welding head is rotatably connected to the connecting seat, and the connecting seat is arranged on the movable adjustment component, and the movable adjustment component can move and adjust the position of the connecting seat in three-dimensional space; the wire feeding assembly includes a wire drawing piece and a wire feeding nozzle, and the welding wire provided by the welding wire supply source is straightened by the wire drawing piece and sent to the wire feeding nozzle for welding; the loading component is arranged on the base, the loading component is rotatable relative to the base, and the loading component is used to carry the product to be welded.
[0007] Furthermore, the welding assembly also includes a detection component, which is connected to the laser welding head, and is used to detect and identify the welding location of the product to be welded to assist the laser welding head in welding positioning.
[0008] Furthermore, the welding mechanism also includes a wire cutting piece, which is arranged on the base and is used to cut off the molten nodule at the free end of the welding wire; controlling the movement of the laser welding head can make the welding wire pass through the free end of the wire feeding nozzle and move to the cutting position of the wire cutting piece.
[0009] Furthermore, the welding mechanism also includes a heating element, and the heating element can be heated and arranged corresponding to the loading station of the loading assembly to heat the product to be welded placed at the loading station.
[0010] Furthermore, the welding mechanism also includes a temperature measuring component, which can be set to measure temperature at the loading station corresponding to the loading assembly to detect the surface temperature of the product to be welded placed at the loading station.
[0011] Furthermore, a first direction, a second direction and a third direction are defined, the first direction, the second direction and the third direction respectively have an angle and constitute a three-dimensional space direction; the movable adjustment component includes a first drive component, a second drive component and a third drive component, the first drive component is arranged on the base, the second drive component is drivingly connected to the first drive component, and the first drive component can drive the second drive component to move along the first direction; the third drive component is drivingly connected to the second drive component, and the second drive component can drive the third drive component to move along the second direction; the connecting seat is drivingly connected to the third drive component, and the third drive component can drive the connecting seat to move along the third direction.
[0012] Furthermore, the material carrier assembly also includes a material carrier, a mounting seat, a first driving member and a transmission member, the mounting seat is arranged on the base, the first driving member is arranged on the mounting seat, the first driving member is drivingly connected to the transmission member, the transmission member is drivingly connected to the material carrier, and the material carrier is rotatable relative to the mounting seat; the welding mechanism also includes a press-fitting assembly, the press-fitting assembly includes a press-fitting frame and a press-fitting member, the press-fitting frame is arranged on the base, the press-fitting member is rotatably arranged on the press-fitting frame, and the material carrier The rotation center axis of the material carrier can coincide with the rotation center axis of the press-fitting part; when the rotation center axis of the material carrier coincides with the rotation center axis of the press-fitting part, the first driving member drives the transmission member to drive the material carrier to approach or move away from the press-fitting part along the direction of the rotation center axis of the material carrier; the material carrier approaches the press-fitting part along the direction of the rotation center axis of the material carrier, so that the product to be welded placed on the material carrier can abut against the press-fitting part, and the material carrier, the product to be welded and the press-fitting part can rotate synchronously.
[0013] Furthermore, the material carrier assembly also includes a second driving member, which is disposed on the mounting seat, is drivingly connected to the material carrier, and drives the material carrier to rotate.
[0014] Further, a first direction, a second direction and a third direction are defined, the first direction and the second direction are perpendicular to each other and parallel to the horizontal plane, and the third direction is perpendicular to the horizontal plane; the movable adjustment component comprises a first drive component, a second drive component and a third drive component, the first drive component is arranged on the base, the second drive component is drivingly connected to the first drive component, and the first drive component can drive the second drive component to move along the first direction; the third drive component is drivingly connected to the second drive component, and the second drive component can drive the third drive component to move along the second direction; the connecting seat is drivingly connected to the third drive component, and the third drive component is drivingly connected to the connecting seat. The three driving components can drive the connecting seat to move along the third direction; the welding mechanism includes a plurality of groups of press-fitting components, which are arranged at intervals along the first direction, each group of press-fitting components includes a press-fitting frame and a press-fitting part, each press-fitting frame includes a crossbeam and two support parts arranged at intervals along the first direction, the two support parts are arranged side by side on the base along the third direction, one end of the crossbeam along the first direction is connected to the upper end of one support part, and the other end of the crossbeam along the first direction is connected to the upper end of the other support part, the press-fitting part can be rotatably arranged on the crossbeam, and the rotation center axis of the press-fitting part is parallel to the third direction. direction; the welding mechanism includes a plurality of groups of the material-carrying components, each group of the material-carrying components corresponds to a group of the press-fitting components, the mounting seat of the material-carrying components is movably arranged on the base along the second direction, the mounting seat is movably arranged along the second direction and penetrates between the two supporting parts of the corresponding press-fitting frame, and the rotation center axis of the material-carrying member is parallel to the third direction; the welding mechanism also includes a plurality of groups of fourth driving components arranged on the base, each group of the fourth driving components is drivingly connected to a mounting seat, and the fourth driving assembly drives the corresponding mounting seat to move along the second direction; the rotation center axis of the laser welding head is parallel to the first direction; the welding mechanism also includes The invention also comprises a wire cutting piece for cutting the welding wire, wherein the wire cutting piece is arranged between two adjacent groups of the pressing components, and controls the movement of the laser welding head so that the welding wire can pass through the free end of the wire feeding nozzle and move to the cutting position of the wire cutting piece; the welding mechanism also comprises a heating piece and a temperature measuring piece, wherein the heating piece and the temperature measuring piece are arranged on each of the pressing frames, and when the rotation center axis of the carrier coincides with the rotation center axis of the pressing component, the heating piece can heat the loading position corresponding to the carrier to heat the product to be welded placed at the loading position, and the temperature measuring piece can measure the temperature of the loading position corresponding to the carrier to detect the surface temperature of the product to be welded placed at the loading position.
[0015] The present application also provides a welding device, including a wire feeding mechanism, a laser emitting mechanism and the welding mechanism as described above, wherein the wire feeding mechanism is equipped with a welding wire source, the wire feeding mechanism, the wire drawing member and the wire feeding nozzle are arranged to feed wire in sequence, and the laser emitting mechanism is optically connected to the laser welding head.
[0016] In the welding mechanism provided by the present application, the base serves as the structural foundation of the welding mechanism and provides structural stability; the movable adjustment component is used to move and adjust the position of the welding component in three-dimensional space to adjust the welding component to the desired processing position; the connecting seat of the welding component serves as a structural setting carrier of the laser welding head, the connecting seat is connected to the movable adjustment component, and the laser welding head and the connecting seat are rotatably connected to adjust the angle of the laser welding head, and the movable adjustment of the movable adjustment component can be used to enable the laser welding head to be used for welding products at various different angles; the wire feeding nozzle of the wire feeding assembly is used to guide the welding wire to the laser path emitted by the laser welding head , so that the laser can melt the welding wire for welding products, and a wire supply can be set between the wire drawing piece of the wire feeding assembly and the welding wire supply source, and the wire drawing piece is used to supply the straightened welding wire to the wire feeding nozzle, so as to improve the feeding accuracy of the welding wire, wherein the wire drawing piece is relatively fixed to the connecting seat, and the wire feeding nozzle is relatively fixed to the laser welding head, so that the wire drawing piece and the connecting seat move synchronously, and the wire feeding nozzle and the laser welding head move synchronously, so that the wire feeding assembly can stably supply wire to the welding assembly; the loading assembly is used to carry and position the product to be welded, and the loading assembly rotates relative to the base to adjust the angle of the product to be welded relative to the laser welding head, so that the laser welding head can weld the corresponding rotary weld on the rotary product.
[0017] Among them, before welding, the product to be welded is placed on the loading assembly for positioning, the moving adjustment assembly is controlled to move the laser welding head to the required processing position, and the laser welding head is controlled to rotate relative to the connecting seat to adjust the processing angle of the laser welding head, so that the laser emitted from the laser welding head can be shot to the weld seam of the product to be welded; during the welding process, the laser emitted from the laser welding head melts the welding wire sent out by the wire feeding nozzle to the weld seam of the product, and the molten welding wire is used to weld the product. At the same time, the loading assembly rotates in coordination so that the rotary weld is gradually welded and processed.
[0018] In the welding mechanism scheme of the present application, a movable adjustment component and a rotatable laser welding head are used to cooperate, so that the laser welding head can adjust the processing angle positioning on the basis of positioning in three-dimensional space, so that it can be used to weld welds in various positions and angles, improving the versatility of welding; at the same time, the method of using molten welding wire for welding, compared with the method of using laser to make the product self-melting welding, the welding of molten welding wire can help reduce the deformation caused by the high temperature generated by the direct absorption of laser by the product, and improve the accuracy of the product obtained after welding. Therefore, the welding mechanism scheme of the present application can be used for the welding of various rotary products and welds at various angles, with high versatility, and can also ensure that the precision of the welded products is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 A schematic diagram of a three-dimensional structure of a welding mechanism provided in an embodiment of the present application from one perspective;
[0021] Figure 2 A schematic diagram of the three-dimensional structure of the welding mechanism provided in an embodiment of the present application from another perspective;
[0022] Figure 3 A schematic diagram of the structure of a welding assembly provided in an embodiment of the present application, a wire feeding nozzle and a detection component;
[0023] Figure 4 A schematic diagram of the structure of a press-fit assembly provided in an embodiment of the present application in combination with a heating element and a temperature measuring element;
[0024] Figure 5 A schematic diagram of the structure of the material loading assembly provided in an embodiment of the present application.
[0025] Among them, the reference numerals in the figure are:
[0026] 100, welding mechanism; 110, moving and adjusting component; 111, first driving component; 112, second driving component; 113, third driving component; 120, welding component; 121, connecting seat; 122, laser welding head; 123, detecting component; 130, wire feeding component; 131, wire drawing component; 132, wire feeding nozzle; 140, loading component; 141, loading component; 142, mounting seat; 143, first driving component; 144, transmission component; 1441, first transmission rod; 1442, second transmission rod; 145, second driving component; 150, wire cutting component; 160, heating component; 170, temperature measuring component; 180, pressing component; 181, pressing frame; 1811, crossbeam; 1812, supporting part; 182, pressing component; 190, base; 1100, fourth driving component. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0029] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0031] See also Figure 1 and Figure 2, the welding mechanism 100 provided in the embodiment of the present application is now described. The welding mechanism 100 provided in the embodiment of the present application includes a base 190, a movable adjustment component 110, a welding component 120, a wire feeding component 130 and a loading component 140, wherein the movable adjustment component 110 is arranged on the base 190; the welding component 120 includes a connecting seat 121 and a laser welding head 122, the laser welding head 122 is rotatably connected to the connecting seat 121, the connecting seat 121 is arranged on the movable adjustment component 110, and the movable adjustment component 110 can move and adjust the position of the connecting seat 121 in three-dimensional space; the wire feeding component 130 includes a wire drawing piece 131 for straightening the welding wire and a wire feeding nozzle 132 for guiding the output of the welding wire, and the wire drawing piece 131 and the wire feeding nozzle 132 are sequentially provided for the wire feeding device 140. The wire drawing piece 131 is relatively fixed to the connecting seat 121, the wire feeding nozzle 132 is relatively fixed to the laser welding head 122, and the wire feeding direction of the wire feeding nozzle 132 intersects with the light emitting direction of the welding head; the loading assembly 140 is arranged on the base 190, and the loading assembly 140 is rotatable relative to the base 190, and the loading assembly 140 is used to carry the product to be welded; wherein, the moving adjustment assembly 110 adjusts the three-dimensional spatial position of the connecting seat 121, thereby synchronously adjusting the three-dimensional spatial position of the laser welding head 122, and combined with the rotation adjustment of the laser welding head 122 relative to the connecting seat 121, the intersection of the light emitting direction of the laser welding head 122 and the wire feeding direction of the wire feeding nozzle 132 corresponds to the to-be-welded position of the product to be welded.
[0032] In the welding mechanism 100 of the embodiment of the present application, the base 190 serves as the structural foundation of the welding mechanism 100 and provides structural stability; the movable adjustment component 110 is used to move and adjust the position of the welding component 120 in three-dimensional space to adjust the welding component 120 to a desired processing position; the connecting seat 121 of the welding component 120 serves as a structural setting carrier of the laser welding head 122, the connecting seat 121 is connected to the movable adjustment component 110, and the laser welding head 122 is rotatably connected to the connecting seat 121 and can be used to adjust the angle of the laser welding head 122, and cooperate with the movable adjustment of the movable adjustment component 110, so that the laser welding head 122 can be used for welding. The wire feeding nozzle 132 of the wire feeding assembly 130 is used to guide the welding wire to the laser path emitted by the laser welding head 122, so that the laser melts the welding wire for welding products, and a wire supply can be set between the wire drawing piece 131 of the wire feeding assembly 130 and the welding wire supply source, and the wire drawing piece 131 is used to supply the straightened welding wire to the wire feeding nozzle 132, so as to improve the supply accuracy of the welding wire; the loading assembly 140 is used to carry and position the products to be welded, and the loading assembly 140 rotates relative to the base 190 to adjust the angle of the products to be welded relative to the laser welding head 122, so that the laser welding head 122 can weld the corresponding rotary welds on the rotary products.
[0033] Among them, before welding, after the product to be welded is placed on the carrier assembly 140 for positioning, the moving adjustment assembly 110 is controlled to move the laser welding head 122 to the desired processing position, and the laser welding head 122 is controlled to rotate relative to the connecting seat 121 to adjust the processing angle of the laser welding head 122, so that the laser emitted from the laser welding head 122 can be emitted to the weld to be welded of the product to be welded; during the welding process, the laser emitted from the laser welding head 122 melts the welding wire delivered by the wire feeding nozzle 132 to the weld of the product, and the molten welding wire is used to weld the product. At the same time, the carrier assembly 140 cooperates to rotate so that the rotary weld is gradually completed by welding.
[0034] By using the mobile adjustment component 110 and the rotatable laser welding head 122, the laser welding head 122 can adjust the processing angle positioning based on the positioning in three-dimensional space, so that it can be used to weld welds in various positions and angles, thereby improving the versatility of welding; at the same time, the method of using molten welding wire for welding, compared with the method of using laser to make the product self-melting welding, the welding of molten welding wire can help reduce the deformation caused by the high temperature generated by the direct absorption of laser by the product, and improve the accuracy of the product obtained after welding. Therefore, the welding mechanism 100 scheme of the present application can be used for the welding of various rotary products and welds at various angles, with high versatility, and can also ensure that the precision of the welded product is high.
[0035] It should be noted that the movable adjustment component 110 in the embodiment of the present application can be any component structure that can move and adjust the three-dimensional spatial position of the welding component 120, for example, it can be a mechanical arm, or a setting that cooperates with multiple drive modules to achieve three-dimensional spatial adjustment, etc. The rotatable connection between the laser welding head 122 and the connecting seat 121 can be a single-axis rotation setting or a multi-axis rotation setting; similarly, the rotatable setting of the material loading component 140 relative to the base 190 can be a single-axis rotation setting or a multi-axis rotation setting, which depends on actual needs and is not limited.
[0036] In addition, when the weld seam settings of the product to be welded are different, the welding effect achieved by the welding mechanism 100 provided in the embodiment of the present application is also different. For example, if the weld seam of the product to be welded reaches a certain width, the molten welding wire can enter deeper into the product along the weld seam, thereby achieving a deeper welding depth and a more solid welding.
[0037] Furthermore, a first direction, a second direction and a third direction are defined. The first direction, the second direction and the third direction respectively have an angle and constitute a three-dimensional space direction, wherein the first direction is recorded as X, the second direction is recorded as Y, and the third direction is recorded as Z.
[0038] See also Figure 1 and Figure 2In the embodiment of the present application, the mobile adjustment component 110 includes a first drive component 111, a second drive component 112 and a third drive component 113 as an example, wherein the first drive component 111 is arranged on the base 190, the second drive component 112 is connected to the first drive component 111 by driving, and the first drive component 111 can drive the second drive component 112 to move along the first direction; the third drive component 113 is connected to the second drive component 112 by driving, and the second drive component 112 can drive the third drive component 113 to move along the second direction; the connecting seat 121 is connected to the third drive component 113 by driving, and the third drive component 113 can drive the connecting seat 121 to move along the third direction. The first drive component 111, the second drive component 112 and the third drive component 113 can be any setting that satisfies the driving control of the movement of the welding component 120. In the embodiment of the present application, the first drive component 111, the second drive component 112 and the third drive component 113 are used as a drive module as an example, which can provide higher driving accuracy and help improve the positioning accuracy of the welding component 120.
[0039] See also Figure 3 The welding assembly 120 in the above embodiment may also include a detection member 123, which is connected to the laser welding head 122. The detection member 123 is used to detect and identify the welding position of the product to be welded to assist the laser welding head 122 in welding positioning.
[0040] The detection member 123 in the embodiment of the present application takes the detection image as an example, and the laser welding head 122 adjusts the position according to the weld position of the product to be welded detected by the detection member 123 to achieve precise welding. The detection member 123 is connected to the laser welding head 122, which can be directly connected or indirectly connected using an intermediate connecting member, so as to move synchronously with the laser welding head 122, which helps to associate and cooperate in functions. The embodiment of the present application takes the relative fixed setting of the detection member 123 and the laser welding head 122 as an example, but it should be noted that regarding the relative fixed setting of the detection member 123 and the laser welding head 122, the detection member 123 can be connected to the laser welding head 122 in an adjustable installation manner to facilitate correction and adjustment during installation, and during operation, the detection member 123 and the laser welding head 122 are relatively fixed.
[0041] See also Figure 2 The welding mechanism 100 in the above embodiment may also include a wire cutting piece 150, which is arranged on the base 190 and is used to cut off the molten nodule at the free end of the welding wire; controlling the movement of the laser welding head 122 can enable the welding wire to pass through the free end of the wire feeding nozzle 132 and move to the cutting position of the wire cutting piece 150.
[0042] The wire cutting piece 150 can cut the welding wire. After the welding wire is used for one welding, the free end of the welding wire passing through the wire feeding nozzle 132 is cooled to form a molten nodule. By controlling the movement of the laser welding head 122, the free end of the welding wire passing through the wire feeding nozzle 132 can be moved to the cutting station of the wire cutting piece 150. The wire cutting piece 150 is used to cut off the molten nodule on the free end of the welding wire so that the molten nodule will affect the welding quality and the aesthetic appearance of the welding trajectory when it is used for welding next time.
[0043] See also Figure 4 The welding mechanism 100 in the above embodiment may further include a heating element 160. The heating element 160 may be arranged to heat the loading station of the loading assembly 140 to heat the product to be welded placed at the loading station.
[0044] The heating element 160 in the embodiment of the present application can be set as long as it can meet the needs of heating the products to be welded at the loading station, and there is no limitation on the specific setting position, for example, it can be adjustable and set on the base 190, or it can be set on the loading assembly 140 or on the loading assembly 140. The heating element 160 is used to heat the products to be welded, so as to preheat the products before welding, which helps to improve the welding quality.
[0045] Furthermore, the welding mechanism 100 may further include a temperature measuring component 170 , which may be arranged to measure the temperature of the loading station of the loading assembly 140 to detect the surface temperature of the product to be welded placed at the loading station.
[0046] The temperature measuring element 170 in the embodiment of the present application can be set as long as it can meet the requirements of detecting the temperature of the product to be welded at the loading station, and there is no limitation on the specific setting position, for example, it can be adjustable and set on the base 190, or it can be set on the loading assembly 140 or on the loading assembly 140. The temperature measuring element 170 is used to measure the temperature of the product to be welded, so as to feedback control the heating operation of the above-mentioned heating element 160. For example, in the welding process, the product to be welded needs to be preheated to temperature T. When the temperature measuring element 170 detects that the temperature of the product rises to temperature T, the heating element 160 is controlled to stop, which helps to accurately control the preheating temperature of the product.
[0047] See also Figure 1 , Figure 2 and Figure 4, the welding mechanism 100 in the above embodiment may also include a press-fitting assembly 180, the press-fitting assembly 180 includes a press-fitting frame 181 and a press-fitting part 182, the press-fitting frame 181 is arranged on the base 190, the press-fitting part 182 can be rotatably arranged on the press-fitting frame 181, and the rotation center axis of the carrier assembly 140 and the rotation center axis of the press-fitting part 182 can be arranged to overlap, that is, the carrier assembly 140 and the press-fitting part 182 in the embodiment of the present application can be adjusted from the corresponding rotation center axis to the overlap state as needed. It can be understood that when the rotation center axis corresponding to the carrier assembly 140 and the press-fitting part 182 is in the overlap state, the corresponding product to be welded is in the welding station, which can be used to cooperate with the laser welding head 122 to complete the welding process of the product; and when the rotation center axis corresponding to the carrier assembly 140 and the press-fitting part 182 is in the non-overlapping state, the corresponding product to be welded is outside the welding station, for example, located at the loading and unloading station, so as to load and unload.
[0048] See also Figure 5 , wherein the carrier assembly 140 may also include a carrier 141, a mounting seat 142, a first driving member 143 and a transmission member 144, the mounting seat 142 is arranged on the base 190, the first driving member 143 is arranged on the mounting seat 142, the first driving member 143 is drivingly connected to the transmission member 144, the transmission member 144 is drivingly connected to the carrier 141, and the carrier 141 is rotatable relative to the mounting seat 142; when the rotation center axis of the carrier 141 coincides with the rotation center axis of the press-fitting member 182, the first driving member 143 drives the transmission member 144 to drive the carrier 141 to approach or move away from the press-fitting member 182 along the direction of the rotation center axis of the carrier 141.
[0049] The mounting seat 142 serves as a structural carrier for the material carrier 141, the first driving member 143 and the transmission member 144. The mounting seat 142 can be fixedly mounted on the base 190 or can be movably mounted on the base 190. In the embodiment of the present application, the mounting seat 142 can be movably mounted on the base 190 as an example, so as to realize the mobile product as described above, and the product can be moved to different workstations by moving the mounting seat 142. The first driving member 143 drives the transmission member 144, thereby driving the material carrier 141 to approach or move away from the press-fitting member 182 along the direction of the rotation center axis of the material carrier 141. Of course, the first driving member 143 can also directly drive the material carrier 141 to move. The use of the transmission member 144 in the embodiment of the present application can help reduce the difficulty of the structural setting of the material carrier 141 being rotatable relative to the mounting seat 142, and at the same time help to realize the drive control of the movement and rotation of the material carrier 141 respectively. The first driving member 143 in the embodiment of the present application takes an electrical driving member as an example, so that in conjunction with an automated control system, it is possible to calculate the torque of the first driving member 143 through current, and then obtain the force exerted by the first driving member 143 on the product, which helps to understand the stress state of the product.
[0050] When the first driving member 143 drives the carrier 141 to approach the pressing member 182 along the direction of the rotation center axis of the carrier 141, the product to be welded placed on the carrier 141 can be brought into contact with the pressing member 182. When the force exerted by the first driving member 143 on the product to be welded reaches the set value, the first driving member 143 stops driving, so that the product to be welded maintains the current stress state. At this time, the carrier 141, the product to be welded and the pressing member 182 can rotate synchronously to cooperate with the laser welding head 122 for welding processing of rotating products.
[0051] See also Figure 5 Further, the material carrier assembly 140 of the above embodiment may also include a second driving member 145, which is disposed on the mounting seat 142, and is drivingly connected to the material carrier 141, and drives the material carrier 141 to rotate. The second driving member 145 may be directly drivingly connected to the material carrier 141, or indirectly drivingly connected via an intermediate transmission device.
[0052] In the embodiment of the present application, the above-mentioned transmission member 144 includes a first transmission rod 1441 and a second transmission rod 1442 as an example, and the first transmission rod 1441 and the second transmission rod 1442 are coaxially and relatively rotatably connected as an example, and the end of the second transmission rod 1442 away from the first transmission rod 1441 is connected to the carrier 141; the first driving member 143 is drivingly connected to the first transmission rod 1441, and the first driving member 143 drives the first transmission rod 1441 to move along the direction of the rotation center axis of the carrier 141, so that the second transmission rod 1442 and the carrier 141 move synchronously with the first transmission rod 1441; and the second driving member 145 is drivingly connected to the second transmission rod 1442, and the second driving member 145 drives the second transmission rod 1442 to rotate, so that the carrier 141 rotates synchronously with the second transmission rod 1442. Therefore, by controlling the first driving member 143 and the second driving member 145 to correspondingly control the movement and rotation of the material carrier 141 , the product placed on the material carrier 141 moves and rotates synchronously with the material carrier 141 .
[0053] See also Figures 1 to 5Specifically, in the embodiment of the present application, the first direction and the second direction are perpendicular to each other and parallel to the horizontal plane, and the third direction is perpendicular to the horizontal plane. For example, the welding mechanism 100 includes a plurality of groups of press-fitting components 180, and the plurality of groups of press-fitting components 180 are arranged at intervals along the first direction. Each group of press-fitting components 180 includes a press-fitting frame 181 and a press-fitting part 182. Each press-fitting frame 181 includes a crossbeam 1811 and two support portions 1812 arranged at intervals along the first direction. The two support portions 1812 are arranged in parallel on the base 190 along the third direction. One end of the crossbeam 1811 along the first direction is connected to the upper end of a support portion 1812. The other end of the beam 1811 along the first direction is connected to the upper end of another supporting part 1812, and the pressing part 182 can be rotatably set on the beam 1811, and the rotation center axis of the pressing part 182 is parallel to the third direction; the welding mechanism 100 includes multiple groups of loading components 140, each group of loading components 140 corresponds to a group of pressing components 180, and the mounting seat 142 of the loading component 140 is movably set on the base 190 along the second direction, and the mounting seat 142 is movably arranged along the second direction between the two supporting parts 1812 of the corresponding pressing frame 181, and the rotation center axis of the loading component 141 is parallel to the third direction.
[0054] It can be understood that each group of press-fitting components 180 corresponds to a group of loading components 140, which can be roughly regarded as a group of production lines. The welding mechanism 100 of the embodiment of the present application takes the setting of multiple groups of the above-mentioned production lines as an example, that is, a welding component 120 is used to correspond to multiple groups of loading components 140. The multiple groups of loading components 140 are alternately matched with the welding components 120 to improve the welding processing efficiency of the welding components 120.
[0055] The press-fitting frame 181 is similar to a gantry structure, and the press-fitting member 182 is disposed on a crossbeam 1811 of the gantry. The corresponding group of loading components 140 can move through the bottom of the press-fitting frame 181 along the second direction. Among them, the welding mechanism 100 may also include multiple groups of fourth drive components 1100 arranged on the base 190, each group of fourth drive components 1100 is driven and connected to a mounting seat 142, and the fourth drive component 1100 is used to drive and control the corresponding mounting seat 142 to move along the second direction, that is, when the fourth drive component 1100 drives the corresponding mounting seat 142 to move along the second direction to a position where the rotation center axis of the carrier 141 coincides with the rotation center axis of the press-fitting part 182, the corresponding first drive component 143 is controlled to move the carrier 141 along the third direction, so that the product to be welded placed on the carrier 141 is abutted against the press-fitting part 182 to the required force state, and then the corresponding second drive component 145 is controlled to rotate the carrier 141, so as to cooperate with the laser welding head 122 to weld and process the product.
[0056] Furthermore, the wire cutting member 150 is disposed between two adjacent groups of press-fitting assemblies 180. After the welding assembly 120 cooperates with a material carrier assembly 140 to complete the welding of a product, the welding assembly 120 needs to move along the first direction to cooperate with the adjacent material carrier assembly 140 to process the corresponding product. The wire cutting member 150 is disposed between two adjacent groups of press-fitting assemblies 180. The welding assembly 120 can move along the first direction. The path of the free end of the welding wire can be cut off by the wire cutting member 150, thereby optimizing the moving path and improving the processing efficiency.
[0057] Each press-fitting frame 181 is provided with a heating element 160 and a temperature measuring element 170. The press-fitting frame 181 is fixedly provided on the base 190. Therefore, the welding station of the product to be welded is fixed. The heating element 160 and the temperature measuring element 170 are provided on the press-fitting frame 181. After being positioned once, no further adjustment is required unless the product to be welded is replaced with a different size.
[0058] Among them, the rotation center axis of the laser welding head 122 of the embodiment of the present application is taken as parallel to the first direction. At the same time, with the press-fitting frame 181 as the boundary, the welding assembly 120 is arranged on one side of the second direction of the press-fitting frame 181, and the loading and unloading stations of the loading assembly 140 are arranged on the other side of the second direction of the press-fitting frame 181, thereby preventing the moving trajectory of the loading assembly 140 along the second direction from interfering with the moving trajectory of the welding assembly 120.
[0059] An embodiment of the present application also provides a welding device (not shown in the figure), including a wire feeding mechanism (not shown in the figure), a laser emitting mechanism (not shown in the figure) and the welding mechanism 100 in any of the above embodiments, the wire feeding mechanism (not shown in the figure) is equipped with a welding wire source, the wire feeding mechanism (not shown in the figure), the wire drawing piece 131 and the wire feeding nozzle 132 are arranged to feed wire in sequence, and the laser emitting mechanism (not shown in the figure) is optically connected to the laser welding head 122.
[0060] Since the laser marking device of the embodiment of the present application includes the welding mechanism 100 in any of the above embodiments, it has the beneficial effects brought by the welding mechanism 100 in any of the above embodiments, which will not be described in detail here.
[0061] The welding device (not shown in the figure) provided in the embodiment of the present application has the following working principle:
[0062] The fourth driving component 1100 is controlled to drive the corresponding mounting seat 142 to move the carrier component 140 to the loading and unloading station, the welded product is unloaded from the carrier 141, and the product to be welded is placed on the carrier 141. Then, the fourth driving component 1100 is controlled to drive the corresponding mounting seat 142 to move the carrier component 140 to the bottom of the pressing frame 181 of the pressing component 180. When the rotation center axis of the carrier 141 coincides with the rotation center axis of the pressing component 182, the fourth driving component 1100 is stopped to maintain the position of the carrier 141 in the horizontal direction; and then the first driving component 143 is controlled to drive the first transmission rod 1441 to move in the third direction, so that the second transmission rod 1442 and the carrier 141 move synchronously with the first transmission rod 1441 until the product to be welded and the pressing component 182 abut to the required force state, and then the first driving component is stopped. 143, to maintain the position of the material carrier 141 in the vertical direction; then control the heating element 160 to heat the product to be welded, and at the same time, control the temperature measuring element 170 to measure the temperature of the product to be welded, and at the same time control the second driving element 145 to drive the second transmission rod 1442 to rotate so that the product to be welded rotates and is evenly preheated, until the temperature measuring element 170 measures that the temperature of the product to be welded meets the requirements, stop the heating element 160 from heating, and then move the adjustment component 110 and the laser welding head 122 to rotate and adjust so that the laser welding head 122 is aligned with the weld of the product, and then control the laser emitting mechanism (not shown in the figure) to emit laser for welding, and as the welding process proceeds, the wire feeding mechanism (not shown in the figure) continuously provides welding wire, and the welding wire is straightened by the wire drawing member 131 and sent to the wire feeding nozzle 132, and the welding wire is melted by the laser through the wire feeding nozzle 132 and flows to the weld of the product, and plays a welding role after cooling and solidification.
[0063] When the welding assembly 120 welder has finished processing a group of products on the carrier assembly 140, it then moves to another group of carrier assemblies 140 adjacent along the first direction. During this process, the molten nodule at the free end of the welding wire is cut off by the wire cutting member 150, and then used to weld the products on another group of carrier assemblies 140. The current carrier assembly 140 is driven by the fourth drive assembly 1100 to move along the second direction to the loading and unloading station for reloading, and so on.
[0064] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A welding mechanism, characterized in that: include: Pedestal; A movable adjustment component is arranged on the base; A welding assembly, comprising a connection seat and a laser welding head, wherein the laser welding head is rotatably connected to the connection seat, and the connection seat is arranged on the movable adjustment assembly, and the movable adjustment assembly can move and adjust the position of the connection seat in three-dimensional space; A wire feeding assembly, comprising a wire drawing member and a wire feeding nozzle, wherein the welding wire provided by a welding wire supply source is straightened by the wire drawing member and fed to the wire feeding nozzle for welding; as well as A material carrying assembly is arranged on the base, the material carrying assembly is rotatable relative to the base, and the material carrying assembly is used for carrying the product to be welded.
2. The welding mechanism according to claim 1, characterized in that: The welding assembly also includes a detection component, which is connected to the laser welding head and is used to detect and identify the to-be-welded portion of the product to be welded so as to assist the laser welding head in welding positioning.
3. The welding mechanism according to claim 1, characterized in that: The welding mechanism further comprises a wire cutting member, which is arranged on the base and used for cutting off the molten nodule at the free end of the welding wire; Controlling the movement of the laser welding head can make the welding wire pass through the free end of the wire feeding nozzle and move to the shearing station of the wire shearing piece.
4. The welding mechanism according to claim 1, characterized in that: The welding mechanism further comprises a heating element, and the heating element can be heated and arranged corresponding to the loading station of the loading assembly to heat the product to be welded placed at the loading station.
5. The welding mechanism according to claim 4, characterized in that: The welding mechanism further comprises a temperature measuring component, which can be arranged to measure temperature at a loading station corresponding to the loading assembly so as to detect the surface temperature of the product to be welded placed at the loading station.
6. The welding mechanism according to any one of claims 1 to 5, characterized in that: A first direction, a second direction and a third direction are defined, wherein the first direction, the second direction and the third direction respectively have an angle and constitute a three-dimensional space direction; The movement and adjustment assembly includes a first drive assembly, a second drive assembly and a third drive assembly, wherein the first drive assembly is disposed on the base, the second drive assembly is drivingly connected to the first drive assembly, and the first drive assembly can drive the second drive assembly to move along the first direction; The third driving assembly is drivingly connected to the second driving assembly, and the second driving assembly can drive the third driving assembly to move along the second direction; The connecting seat is drivingly connected to the third driving assembly, and the third driving assembly can drive the connecting seat to move along the third direction.
7. The welding mechanism according to claim 1, characterized in that: The material carrier assembly further comprises a material carrier, a mounting seat, a first driving member and a transmission member, wherein the mounting seat is arranged on the base, the first driving member is arranged on the mounting seat, the first driving member is drivingly connected to the transmission member, the transmission member is drivingly connected to the material carrier, and the material carrier is rotatable relative to the mounting seat; The welding mechanism further comprises a press-fitting assembly, the press-fitting assembly comprising a press-fitting frame and a press-fitting part, the press-fitting frame is arranged on the base, the press-fitting part is rotatably arranged on the press-fitting frame, and the rotation center axis of the material carrier and the rotation center axis of the press-fitting part can coincide with each other; When the rotation center axis of the material carrier coincides with the rotation center axis of the press-fitting part, the first driving part drives the transmission part to drive the material carrier to approach or move away from the press-fitting part along the direction of the rotation center axis of the material carrier; The carrier is close to the press-fitting part along the rotation center axis direction of the carrier, so that the product to be welded placed on the carrier can abut against the press-fitting part, and the carrier, the product to be welded and the press-fitting part can rotate synchronously.
8. The welding mechanism according to claim 7, characterized in that: The material carrier assembly further comprises a second driving member, which is disposed on the mounting seat and is drivingly connected to the material carrier, and the second driving member drives the material carrier to rotate.
9. The welding mechanism according to claim 8, characterized in that: defining a first direction, a second direction and a third direction, wherein the first direction and the second direction are perpendicular to each other and parallel to a horizontal plane, and the third direction is perpendicular to the horizontal plane; The movement and adjustment assembly includes a first drive assembly, a second drive assembly and a third drive assembly, wherein the first drive assembly is disposed on the base, the second drive assembly is drivingly connected to the first drive assembly, and the first drive assembly can drive the second drive assembly to move along the first direction; The third driving assembly is drivingly connected to the second driving assembly, and the second driving assembly can drive the third driving assembly to move along the second direction; The connecting seat is drivingly connected to the third driving assembly, and the third driving assembly can drive the connecting seat to move along the third direction; The welding mechanism comprises a plurality of groups of press-fitting assemblies, which are arranged at intervals along the first direction, each group of press-fitting assemblies comprises a press-fitting frame and a press-fitting part, each press-fitting frame comprises a crossbeam and two support parts arranged at intervals along the first direction, the two support parts are arranged side by side on the base along the third direction, one end of the crossbeam along the first direction is connected to the upper end of one support part, and the other end of the crossbeam along the first direction is connected to the upper end of the other support part, the press-fitting part is rotatably arranged on the crossbeam, and the rotation center axis of the press-fitting part is parallel to the third direction; The welding mechanism comprises a plurality of groups of the material-carrying components, each group of the material-carrying components corresponds to a group of the press-fitting components, a mounting seat of the material-carrying components is movably arranged on the base along the second direction, the mounting seat is movably arranged along the second direction between two supporting parts of the corresponding press-fitting frame, and a rotation center axis of the material-carrying component is parallel to the third direction; The welding mechanism further comprises a plurality of fourth drive assemblies arranged on the base, each of the fourth drive assemblies being drivingly connected to one of the mounting seats, and the fourth drive assemblies driving the corresponding mounting seat to move along the second direction; The rotation center axis of the laser welding head is parallel to the first direction; The welding mechanism also includes a wire cutting member for cutting the welding wire, the wire cutting member is arranged between two adjacent groups of the press-fitting components, and controls the movement of the laser welding head to enable the welding wire to pass through the free end of the wire feeding nozzle and move to the cutting position of the wire cutting member; The welding mechanism also includes a heating element and a temperature measuring element, and the heating element and the temperature measuring element are arranged on each of the press-fitting frames. When the rotation center axis of the carrier coincides with the rotation center axis of the press-fitting element, the heating element can heat the loading station corresponding to the carrier to heat the product to be welded placed at the loading station, and the temperature measuring element can measure the temperature of the loading station corresponding to the carrier to detect the surface temperature of the product to be welded placed at the loading station.
10. A welding device, characterized in that: The welding equipment includes a wire feeding mechanism, a laser emitting mechanism and a welding mechanism as described in any one of claims 1 to 9, wherein the wire feeding mechanism is equipped with a welding wire source, the wire feeding mechanism, the wire drawing member and the wire feeding nozzle are arranged to feed wire in sequence, and the laser emitting mechanism is connected to the optical path of the laser welding head.