Automatic assembling equipment for air source heat pump shell

By designing automatic assembly equipment, using conveyor belts, hydraulic cylinders, motors and other components, the problems of low installation efficiency of air source heat pump shell and inconvenient adjustment of welding joint position are solved, and a more efficient assembly process is achieved.

CN222448857UActive Publication Date: 2025-02-11SUZHOU NUOBAISI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421232751.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing air source heat pump housing assembly equipment requires manual loading during installation, which is inefficient and the welding joint is fixed, making it inconvenient to adjust the position.

Method used

An automatic assembly equipment is designed, including conveyor belts, hydraulic cylinders, motors, bevel gears, pallets, connecting plates and welding joints. Through the coordinated work of these components, the stable feeding of the shell plate and the flexible adjustment of the welding joint positions are achieved.

Benefits of technology

It improves the working efficiency of the installation of the air source heat pump shell, reduces the need for manual operation, and makes the position adjustment of the welding head more convenient, and improves the overall use efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic assembling equipment for an air source heat pump shell, which relates to the technical field of shell assembling devices and comprises an equipment body, a conveying belt is arranged on the equipment body, a hydraulic cylinder is fixedly connected to the top of the equipment body, and a collecting and releasing opening is formed in one side of the equipment body. And the interior of the equipment body is further slidably connected with a contact block and fixedly connected with a placement frame, the output end of the hydraulic cylinder extends into the equipment body and is fixedly connected with a connecting plate, and the interior of the equipment body is further fixedly connected with a first motor. Through the arrangement of the first motor, a tray, a connecting plate and a fixing clamping block, the effect of stably feeding a shell plate is achieved, the working efficiency is improved, and the problem that when an existing assembling device is used for installing a shell of an air source heat pump, the shell is usually transported in a manual feeding mode, and the working efficiency is affected is solved. And the working efficiency of workers is greatly influenced by the working mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of shell assembly devices, in particular to automatic assembly equipment for an air source heat pump shell. Background Art

[0002] Air source heat pump is an energy-saving device that uses high-level energy to make heat flow from low-level heat source air to high-level heat source. It is a type of heat pump technology with multiple advantages such as low cost, easy operation, good heating effect, safety, and cleanliness. In the process of manufacturing air source heat pump, its shell needs to be installed, but the existing shell assembly equipment still has some problems when used;

[0003] For example, application number 202022832731.6 discloses an automatic assembly equipment for a relay housing with a dust removal structure that is easy to adjust, including a cover plate and a connecting plate, a connecting frame is provided on the outside of the bottom of the cover plate, and a connecting frame is installed on the bottom of the connecting frame, auxiliary devices are provided at both ends of the outside of the top of the connecting frame, and adjustment devices are installed at both ends of the outside of the auxiliary device. The present invention can press the cover plate downward after the preliminary positioning is completed through the setting of a pressing device, so that the cover plate and the connecting frame are snapped together, which has the characteristic of effectively avoiding scratches on the outer surface of the cover plate. When installing the outer shell of an air source heat pump, the existing assembly equipment often transports the outer shell by manual loading. This working method greatly affects the work efficiency of the staff. In the process of welding the air source heat pump, the internal welding heads of the existing assembly equipment are mostly fixed, and it is inconvenient to operate when the position needs to be adjusted, which affects the use.

[0004] In view of the above problems, an automatic assembly device for an air source heat pump housing is proposed. Utility Model Content

[0005] The utility model aims to provide an automatic assembly device for an air source heat pump casing. The device is used to work, thereby solving the problem that when the existing assembly equipment is installing the air source heat pump casing, the casing is often transported by manual loading, and this working method greatly affects the work efficiency of the staff. During the welding process of the air source heat pump by the existing assembly equipment, the internal welding heads are mostly fixed, and when the position needs to be adjusted, the operation is inconvenient, which affects the use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly device for an air source heat pump casing, comprising a device body, a conveyor belt is arranged on the device body, a hydraulic cylinder is fixedly connected to the top of the device body, and a retractable opening is opened on one side of the device body, the interior of the device body is also slidably connected to a contact block and fixedly connected to a placement rack, the output end of the hydraulic cylinder extends to the interior of the device body and is fixedly connected to a connecting plate, the interior of the device body is also fixedly connected to a motor 1, and the output end of the motor 1 is fixedly connected to a bevel gear 1.

[0007] Preferably, the top of the connecting plate is fixedly connected to an air pump, and the bottom of the connecting plate is fixedly connected to an accretion disk, and the accretion disk matches the air pump.

[0008] By adopting the above structural design and setting the accretion disk, the connecting plate can stably pick up the outer shell plate, thereby improving stability.

[0009] Preferably, one side of the bevel gear one is meshingly connected with the bevel gear two, and one side of the bevel gear two is fixedly connected with a screw rod, and the outer side of the screw rod is threadedly connected with a tray.

[0010] By adopting the above structural design and arranging the bevel gear 1 and the bevel gear 2, the transmission direction of the motor 1 is changed, thereby promoting the work process.

[0011] Preferably, the tray is slidably connected to the inside of the device body, one end of the contact block is fixedly connected to a connecting rod, and one side of the connecting rod is fixedly connected to a spring.

[0012] With the above structural design, the sliding connection of the tray prevents the tray from deviating from its moving track during movement, thus facilitating use.

[0013] Preferably, the other end of the spring is fixedly connected to the inside of the equipment body, the bottom end of the connecting rod is fixedly connected to a sliding block, and one side of the driving wheel of the conveyor belt is fixedly connected to a fixed block.

[0014] By adopting the above structural design and setting of the spring, the sliding block can automatically perform a reset operation, thereby improving the use efficiency.

[0015] Preferably, the fixed card block matches the sliding card block, the placement rack is fixedly connected with a gear ring and slidably connected with a sliding table, and the sliding table is fixedly connected with a second motor and an electric push rod.

[0016] By adopting the above structural design and setting up the sliding table, relevant devices can be placed on the sliding table, thereby improving the space utilization of the device.

[0017] Preferably, the output end of the motor 2 is fixedly connected with a transmission gear, and the transmission gear is meshingly connected with the gear ring, and the output end of the electric push rod is fixedly connected with a welding head.

[0018] By adopting the above structural design and setting the transmission gear, it is achieved that the working position of the welding head can be adjusted more conveniently.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] 1. The present application realizes the function of stable loading of the outer shell plate through the setting of a motor, a tray, a connecting plate and a fixed block, thereby improving work efficiency and solving the problem that the existing assembly equipment often transports the outer shell by manual loading when installing the outer shell of the air source heat pump. This working method greatly affects the work efficiency of the staff.

[0021] 2. The present application realizes the function of more conveniently adjusting the working position of the welding head through the setting of the second motor, the transmission gear, the electric push rod and the gear ring, which is convenient for use and solves the problem that in the process of welding air source heat pumps in the existing assembly equipment, the internal welding heads are mostly fixed, which makes it inconvenient to operate when the position needs to be adjusted, affecting the use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a structural diagram of the hydraulic cylinder and pallet of the utility model;

[0024] Figure 3 For the utility model Figure 2 The structure diagram at A is enlarged;

[0025] Figure 4 This is a structural diagram of the connecting rod and the sliding block of the utility model;

[0026] Figure 5 This is a structural diagram of the sliding platform and transmission gear of the utility model.

[0027] In the figure: 1. Equipment body; 11. Conveyor belt; 12. Hydraulic cylinder; 121. Connecting plate; 122. Air pump; 123. Accretion disk; 13. Retractable port; 131. Motor 1; 132. Bevel gear 1; 133. Bevel gear 2; 134. Screw rod; 135. Tray; 14. Contact block; 141. Connecting rod; 142. Spring; 143. Sliding block; 144. Fixed block; 15. Placement rack; 151. Gear ring; 152. Sliding table; 153. Motor 2; 154. Electric push rod; 155. Transmission gear; 156. Welding head. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0030] Combination Figure 1-Figure 3 , an automatic assembly device for an air source heat pump casing, comprising a device body 1, a conveyor belt 11 is arranged on the device body 1, a hydraulic cylinder 12 is fixedly connected to the top of the device body 1, and a retracting port 13 is opened on one side of the device body 1, a contact block 14 is slidably connected to the inside of the device body 1 and a placement rack 15 is fixedly connected, the output end of the hydraulic cylinder 12 extends to the inside of the device body 1 and is fixedly connected to a connecting plate 121, a motor 131 is fixedly connected to the inside of the device body 1, and a bevel gear 132 is fixedly connected to the output end of the motor 131.

[0031] The utility model is further described below in conjunction with embodiments.

[0032] Embodiment 1:

[0033] In order to solve the problem that the existing assembly equipment often transports the shell of the air source heat pump by manual loading when installing the shell, this working method greatly affects the work efficiency of the staff. Therefore, the following solution is disclosed. Please refer to the specific Figure 1-Figure 4The top of the connecting plate 121 is fixedly connected to the air pump 122, and the bottom of the connecting plate 121 is fixedly connected to the accretion disk 123, and the accretion disk 123 matches the air pump 122. One side of the bevel gear 132 is meshedly connected to the bevel gear 2 133, and one side of the bevel gear 2 133 is fixedly connected to the screw rod 134, and the outer side of the screw rod 134 is threadedly connected to the tray 135, and the tray 135 is slidably connected to the inside of the device body 1, and one end of the contact block 14 is fixedly connected to the connecting rod 141, and the connecting rod 1 One side of the connecting rod 41 is fixedly connected with a spring 142, and the other end of the spring 142 is fixedly connected to the inside of the equipment body 1. The bottom end of the connecting rod 141 is fixedly connected with a sliding block 143, and one side of the driving wheel of the conveyor belt 11 is fixedly connected with a fixed block 144. When the shell needs to be loaded, the motor 131 can be started at this time, and the motor 131 drives the bevel gear 132 to rotate, thereby rotating the bevel gear 2 133. At this time, the bevel gear 2 133 drives the screw rod 134 to rotate, thereby moving the tray 135. The outer shell plate can be placed on the tray 135 through the retractable opening 13, and the motor 131 is started to move it to the bottom of the air pump 122, and the hydraulic cylinder 12 is started. The hydraulic cylinder 12 drives the connecting plate 121 to move downward. When the air pump 122 fits the outer shell plate, the connecting plate 121 can be started at this time. The connecting plate 121 draws out the air inside the air pump 122, so that the air pump 122 can be firmly connected to the outer shell plate. At this time, the air source heat pump to be installed on the outer shell is placed on the conveyor belt 11. When the conveyor belt 11 is started, When the air source heat pump moves to the bottom of the air pump 122, the motor 131 is started, and the motor 131 drives the tray 135 to move so that the tray 135 contacts the contact block 14. At this time, the contact block 14 moves, and the contact block 14 drives the connecting rod 141 to move, thereby moving the sliding block 143. At this time, the sliding block 143 contacts the fixed block 144. At this time, the conveyor belt 11 is fixed and will not move the air source heat pump, thereby achieving the function of stable loading of the outer shell plate and improving work efficiency.

[0034] Preferably, the fixed block 144 matches the sliding block 143 .

[0035] Embodiment 2:

[0036] In order to solve the problem that the welding head 156 inside the existing assembly equipment is mostly fixed during the welding process of the air source heat pump, which is inconvenient to operate when the position needs to be adjusted, affecting the use, the following solution is disclosed. For details, please refer to Figure 2 and Figure 5The rack 15 is fixedly connected with a gear ring 151 and slidably connected with a sliding table 152, and the sliding table 152 is fixedly connected with a motor 2 153 and an electric push rod 154, the output end of the motor 2 153 is fixedly connected with a transmission gear 155, and the transmission gear 155 is meshed with the gear ring 151, and the output end of the electric push rod 154 is fixedly connected with a welding head 156. At this time, the hydraulic cylinder 12 is started to drive the connecting plate 121 to move the outer shell plate to the top of the air source heat pump, and the electric push rod 154 can be started at this time. 4 drives the welding head 156 to move forward, so that the welding head 156 starts to work. When the working position of the welding head 156 needs to be adjusted according to actual conditions, the motor 153 can be started at this time, and the motor 153 drives the transmission gear 155 to rotate. Due to the meshing connection relationship between the transmission gear 155 and the gear ring 151, the sliding table 152 slides on the outside of the placement frame 15, and then the working position of the welding head 156 is adjusted, so that the working position of the welding head 156 can be adjusted more conveniently, which is convenient for use.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly device for an air source heat pump housing, comprising a device body (1), characterized in that: A conveyor belt (11) is provided on the equipment body (1), a hydraulic cylinder (12) is fixedly connected to the top of the equipment body (1), and a retractable opening (13) is provided on one side of the equipment body (1), a contact block (14) is slidably connected to the interior of the equipment body (1) and a placement rack (15) is fixedly connected to the interior of the equipment body (1), an output end of the hydraulic cylinder (12) extends to the interior of the equipment body (1) and is fixedly connected to a connecting plate (121), a motor 1 (131) is fixedly connected to the interior of the equipment body (1), and a bevel gear 1 (132) is fixedly connected to the output end of the motor 1 (131).

2. The automatic assembly equipment for an air source heat pump housing according to claim 1, characterized in that: The top of the connecting plate (121) is fixedly connected to an air pump (122), and the bottom of the connecting plate (121) is fixedly connected to an accretion disk (123), and the accretion disk (123) matches the air pump (122).

3. The automatic assembly equipment for an air source heat pump housing according to claim 1, characterized in that: One side of the bevel gear 1 (132) is meshedly connected with the bevel gear 2 (133), and one side of the bevel gear 2 (133) is fixedly connected with a screw rod (134), and the outer side of the screw rod (134) is threadedly connected with a tray (135).

4. The automatic assembly equipment for an air source heat pump housing according to claim 3, characterized in that: The tray (135) is slidably connected inside the device body (1); one end of the contact block (14) is fixedly connected to a connecting rod (141), and one side of the connecting rod (141) is fixedly connected to a spring (142).

5. The automatic assembly equipment for an air source heat pump housing according to claim 4, characterized in that: The other end of the spring (142) is fixedly connected to the inside of the equipment body (1), the bottom end of the connecting rod (141) is fixedly connected to a sliding block (143), and one side of the driving wheel of the conveyor belt (11) is fixedly connected to a fixed block (144).

6. The automatic assembly equipment for an air source heat pump housing according to claim 5, characterized in that: The fixed card block (144) matches the sliding card block (143), the placement frame (15) is fixedly connected with a gear ring (151) and slidably connected with a sliding platform (152), and the sliding platform (152) is fixedly connected with a second motor (153) and an electric push rod (154).

7. The automatic assembly equipment for an air source heat pump housing according to claim 6, characterized in that: The output end of the second motor (153) is fixedly connected with a transmission gear (155), and the transmission gear (155) is meshingly connected with the gear ring (151), and the output end of the electric push rod (154) is fixedly connected with a welding head (156).

Citation Information

Patent Citations

  • Relay shell automatic assembling equipment provided with dust removal structure and convenient to adjust

    CN214152794U