Automatic welding device for iron accessory machining
By designing an automatic welding device that includes a pneumatic cleaning mechanism and cleaning mechanism, the problem of inability to clean welding debris during welding is solved, and efficient welding cleaning and quality improvement is achieved.
Patent Information
- Application Number
- CN202421093389.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing automatic welding device for iron accessories cannot effectively clean the welding debris during welding, resulting in contamination of the welding area and affecting the formation and quality of the weld. At the same time, the clamping device is complex, which increases the burden on the operator.
An automatic welding device including a frame body, a welding plate, a limiting mechanism, a pneumatic cleaning mechanism and a cleaning mechanism are designed. The pneumatic cleaning mechanism generates airflow through the air outlet plate to remove dust, collects impurities from the collection box, and the cleaning mechanism collects welding waste through sliding rollers and winch.
Automatic welding debris cleaning is realized, manual intervention is reduced, cleaning speed and efficiency is improved, welding area is clean, and welding quality and safety is improved.
Smart Images

Figure CN222448887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of object welding, in particular to an automatic welding device for processing iron accessories. Background Art
[0002] An automatic welding device for iron accessories processing is mainly used for automatically welding iron accessories. This device is usually used in industrial production to improve welding efficiency, quality and consistency. By accurately controlling welding parameters (such as current, voltage, welding speed, etc.), the automatic welding device can ensure the consistency and quality of welding. The automatic welding device can be optimized for special materials (such as stainless steel, aluminum, etc.) to meet specific welding requirements. The automatic welding device is used in many industries, including automobile manufacturing, construction, shipbuilding, aerospace, machinery manufacturing, household appliance manufacturing, etc. Through automated welding, enterprises can improve production efficiency, reduce costs, and improve product quality;
[0003] The Chinese patent authorization announcement number is CN211889677U, and the name is an automatic welding machine for iron accessories, including a welding support table, a welding sliding groove is opened on the welding support table, a welding support plate is slidably clamped in the welding sliding groove, and the welding support is installed with a first clamping groove, a second clamping groove, and a top clamping device from left to right in sequence; a welding box is installed under the welding support table; and a first welding device and a second welding device are installed on the left and right sides of the second clamping groove. The utility model is an automatic welding machine for iron accessories, which improves the welding efficiency of the wire rod;
[0004] The shortcomings of the above scheme are: although the above scheme can improve the welding efficiency of the wire rod, the welding debris on the device cannot be cleaned during welding, the welding debris may contaminate the welding area and affect the formation and quality of the weld. The welding debris may cause welding defects, and the above clamping device is relatively cumbersome and may require multiple steps to fix the workpiece, which may lead to cumbersome operation and increase the burden on the operator. Technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic welding device for processing iron accessories, so as to solve the technical problems in the prior art that welding debris on the device cannot be cleaned during welding, the welding debris may contaminate the welding area, affect the formation and quality of the weld, and the above-mentioned clamping device is relatively cumbersome, increasing the burden on the operator.
[0006] The technical problem to be solved by the utility model can be achieved through the following technical solutions:
[0007] An automatic welding device for processing iron accessories, comprising a frame;
[0008] The frame is connected to a welding plate, and limiting mechanisms are connected to both sides of the welding plate. The limiting mechanisms are symmetrically arranged, and the limiting mechanisms on each side include a rotating joint and a limiting plate. The rotating joint is connected to the welding plate, and a screw is rotatably connected in the rotating joint. The end of the screw is connected to a rotating disk, and a handle is connected to the rotating disk. The end of the screw away from the rotating disk is connected to the limiting plate;
[0009] A bracket is connected to the frame, and a welding mechanism is connected to the end of the bracket away from the frame; pneumatic cleaning mechanisms are connected to both sides of the welding plate, and the pneumatic cleaning mechanisms include an air outlet plate, and a collection box is connected to the end of the welding plate away from the air outlet plate; a cleaning mechanism is provided on the welding plate.
[0010] As a further solution of the utility model: anti-slip patterns are distributed on the limit plate.
[0011] As a further solution of the utility model: the welding mechanism includes an electric telescopic rod, the electric telescopic rod is connected to one end of the bracket away from the frame body, and the telescopic end of the electric telescopic rod is connected to a welding head.
[0012] As a further solution of the utility model: a guide plate is connected to the collecting box.
[0013] As a further solution of the utility model: the guide plate is an arc-shaped structure.
[0014] As a further solution of the utility model: the cleaning mechanism includes a sliding roller and two capstans, the sliding roller is arranged close to the welding plate, a movable plate is connected to the sliding roller, both ends of the sliding roller are connected to a rope body, the end of the rope body away from the sliding roller is connected to the capstan, and the capstan is fixedly connected to the collection box.
[0015] Beneficial effects of the utility model:
[0016] 1. The utility model generates airflow through the air outlet plate to remove dust and impurities from the welding area. At the same time, the collection box collects the dust and impurities blown out. The guide plate connected to the collection box and the guide plate with an arc structure are helpful to guide the dust and impurities into the collection box. The cleaning mechanism on the welding plate and the sliding roller are arranged close to the welding plate and are used to support the moving plate. The rope body is driven to move by the work of the winch. The rope body pulls the moving plate through the rotation of the winch. The sliding roller moves along the welding plate to collect the waste or debris generated by welding into the collection box. The automated cleaning mechanism reduces manual intervention and improves the speed and efficiency of cleaning.
[0017] 2. The iron accessory of the utility model is first placed on the welding plate, and the rotating disk is rotated through the handle on the rotating disk to make the screw rotate in the rotary joint, and the distance between the two limit plates is adjusted to facilitate the fixing and positioning of the iron accessory to ensure that it is in the correct welding position. The anti-slip grooves on the limit plates provide additional friction to prevent the iron accessory from sliding. The design of the rotating disk allows the operator to quickly adjust the distance between the limit plates to improve work efficiency. The adjustment process is simple and intuitive, and even non-professionals can quickly get started. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the welding plate structure in the utility model;
[0021] Figure 3 It is a schematic diagram of the structure of the pneumatic cleaning mechanism in the utility model.
[0022] In the figure: 1. frame; 2. bracket; 3. guide plate; 4. welding head; 5. screw; 6. rotating disk; 7. electric telescopic rod; 8. collecting box; 9. rotating joint; 10. limit plate; 11. capstan; 12. rope body; 13. sliding roller; 14. moving plate; 15. air outlet plate; 16. welding plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-Figure 3 As shown, an automatic welding device for processing iron accessories includes a frame 1, a welding plate 16 is connected to the frame 1, and limiting mechanisms are connected to both sides of the welding plate 16, and the limiting mechanisms are symmetrically arranged. The limiting mechanisms on each side include a rotary joint 9 and a limiting plate 10, and the rotary joint 9 is connected to the welding plate 16. A screw 5 is rotatably connected in the rotary joint 9, and a rotating disk 6 is connected to the end of the screw 5. A handle is connected to the rotating disk 6, and the end of the screw 5 away from the rotating disk 6 is connected to the limiting plate 10, and anti-slip patterns are distributed on the limiting plate 10;
[0025] The frame 1 is connected to a bracket 2, and one end of the bracket 2 away from the frame 1 is connected to a welding mechanism, and the welding mechanism includes an electric telescopic rod 7, and the electric telescopic rod 7 is connected to the end of the bracket 2 away from the frame 1, and the telescopic end of the electric telescopic rod 7 is connected to a welding head 4;
[0026] The welding plate 16 is connected to pneumatic cleaning mechanisms on both sides, and the pneumatic cleaning mechanisms include an air outlet plate 15. The end of the welding plate 16 away from the air outlet plate 15 is connected to a collection box 8, and the collection box 8 is connected to a guide plate 3, and the guide plate 3 is an arc-shaped structure;
[0027] A cleaning mechanism is provided on the welding plate 16, and the cleaning mechanism includes a sliding roller 13 and two capstans 11. The sliding roller 13 is arranged close to the welding plate 16, and a movable plate 14 is connected to the sliding roller 13. Both ends of the sliding roller 13 are connected to a rope body 12, and one end of the rope body 12 away from the sliding roller 13 is connected to the capstan 11, and the capstan 11 is fixedly connected to the collecting box 8.
[0028] Working principle of the utility model: the iron accessory is first placed on the welding plate 16, and the rotating disk 6 is rotated by the handle on the rotating disk 6, so that the screw 5 rotates in the rotating joint 9, and the distance between the two limiting plates 10 is adjusted to facilitate the fixing and positioning of the iron accessory to ensure that it is in the correct welding position. The anti-slip pattern on the limiting plate 10 provides additional friction to prevent the iron accessory from sliding;
[0029] Before welding, the pneumatic cleaning mechanism is started, and the air outlet plate 15 generates airflow to remove dust and impurities in the welding area. At the same time, the collection box 8 collects the dust and impurities blown out. The guide plate 3 connected to the collection box 8 and the guide plate 3 with an arc structure are helpful to guide the dust and impurities into the collection box 8. The cleaning mechanism on the welding plate 16, the sliding roller 13 is set close to the welding plate 16, and is used to support the moving plate 14. The rope body 12 is driven to move by the work of the winch 11. The rope body 12 pulls the moving plate 14 through the rotation of the winch 11. The sliding roller 13 moves along the welding plate 16 to collect the waste or debris generated by welding into the collection box 8. The electric telescopic rod 7 can adjust the position of the welding head 4 as needed to realize automatic welding. The welding head 4 welds the iron accessories to complete the processing process;
[0030] The entire device is designed to automate the process of welding iron accessories, reduce manual intervention, improve production efficiency, and ensure welding quality; through the pneumatic cleaning mechanism and the clearing mechanism, the device can also keep the welding area clean and improve the safety and reliability of welding.
[0031] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic welding device for processing iron accessories, comprising a frame (1); characterized in that: The frame (1) is connected to a welding plate (16), and limiting mechanisms are connected to both sides of the welding plate (16). The limiting mechanisms are symmetrically arranged, and the limiting mechanisms on each side include a rotating joint (9) and a limiting plate (10). The rotating joint (9) is connected to the welding plate (16), and a screw rod (5) is rotatably connected inside the rotating joint (9). The end of the screw rod (5) is connected to a rotating disk (6), and a handle is connected to the rotating disk (6). The end of the screw rod (5) away from the rotating disk (6) is connected to the limiting plate (10); The frame (1) is connected to a bracket (2), and one end of the bracket (2) away from the frame (1) is connected to a welding mechanism; both sides of the welding plate (16) are connected to a pneumatic cleaning mechanism, and the pneumatic cleaning mechanism includes an air outlet plate (15); one end of the welding plate (16) away from the air outlet plate (15) is connected to a collection box (8); and a cleaning mechanism is provided on the welding plate (16).
2. The automatic welding device for iron accessory processing according to claim 1, characterized in that: The limiting plate (10) is provided with anti-slip grooves.
3. The automatic welding device for iron accessory processing according to claim 1, characterized in that: The welding mechanism comprises an electric telescopic rod (7), wherein the electric telescopic rod (7) is connected to an end of the bracket (2) away from the frame body (1), and the telescopic end of the electric telescopic rod (7) is connected to a welding head (4).
4. The automatic welding device for iron accessory processing according to claim 1, characterized in that: The collecting box (8) is connected to a guide plate (3).
5. The automatic welding device for iron accessory processing according to claim 4, characterized in that: The guide plate (3) is an arc-shaped structure.
6. The automatic welding device for iron accessory processing according to claim 1, characterized in that: The cleaning mechanism comprises a sliding roller (13) and two capstans (11); the sliding roller (13) is arranged close to the welding plate (16); a movable plate (14) is connected to the sliding roller (13); both ends of the sliding roller (13) are connected to a rope body (12); one end of the rope body (12) away from the sliding roller (13) is connected to the capstan (11); and the capstan (11) is fixedly connected to the collection box (8).
Citation Information
Patent Citations
Iron accessory automatic welding machine
CN211889677U