Special tool for welding lifting rod
By designing special tooling for lifting rod welding, the positioning block and pressing mechanism are used to achieve limiting and stable fixation of the workpiece, the dimensional instability caused by two welding in the prior art is solved, and the completion of one welding and welding quality is improved. .
Patent Information
- Application Number
- CN202421071882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing lift rod welding process requires two welding, resulting in unstable workpiece dimensions after welding, and uneven thickness of long strips leading to unstable clamping.
A special tool for lifting rod welding is designed, including positioning blocks, upper groove notches, long notches and rear windows. The limit and stable fixation of the workpiece to be welded is achieved through the compression mechanism and the lifting mechanism, which is suitable for workpieces of different sizes.
It can be completed in one welding, which reduces dimensional instability caused by stress release, improves the stability and welding quality of the workpiece during welding, and is easy to operate.
Smart Images

Figure CN222448989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lifting rod welding, in particular to a special tooling for lifting rod welding. Background Art
[0002] The lifting rod comprises a slot block and a long strip block, and the slot block and the long strip block need to be welded for further use.
[0003] At present, the current welding process requires two weldings, first welding the two long sides, and then welding the two short sides. However, the verticality and parallelism are difficult to guarantee during the welding process, resulting in the failure to mill out the cube and a large amount of scrap when milling it in the subsequent process. There are two main reasons for this phenomenon. First, due to the two-pass welding, the second welding requires waiting, which causes stress release during the waiting process and causes dimensional instability. Secondly, due to the uneven thickness of the long strips, the clamping is unstable, which in turn causes dimensional instability after welding.
[0004] Therefore, a special tool for welding lifting rods is proposed. Utility Model Content
[0005] The utility model aims to provide a special tool for lifting rod welding, so as to solve the problem of unstable workpiece size caused by stress release due to two weldings proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special tool for welding a lifting rod, comprising a positioning block, an upper groove notch is provided on the upper front portion of the positioning block, a long groove is provided on the front portion of the positioning block below the upper groove notch, the upper groove notch and the long groove intersect at the top of the long groove, a rear window is provided on the back portion of the positioning block at the intersection of the upper groove notch and the long notch, the lower end of the rear window is located in the long notch, a clamping mechanism is provided on the top end of the upper groove notch and the front portion of the positioning block for clamping the lifting rod workpiece to be welded in the upper groove notch and the long notch, and a lifting mechanism is provided on the bottom end of the long notch for adjusting the height of the lifting rod workpiece to be welded in the long notch.
[0007] Preferably: the clamping mechanism and the lifting mechanism both include a rotating assembly, the rotating assembly consisting of an internal threaded sleeve and a side ring block sleeved on the internal threaded sleeve, the top of the upper groove recess and the bottom of the long recess are both provided with a vertical rotating opening, the inner side surface of the vertical rotating opening is provided with a first inner ring groove, the front of the positioning block is provided with a horizontal rotating opening, the inner side surface of the horizontal rotating opening is provided with a second inner ring groove, the front of the positioning block is provided with a limiting hole near the horizontal rotating opening, and the rotating assembly is rotatably connected to the vertical rotating opening or the horizontal rotating opening.
[0008] Preferably: the internal threaded sleeve located at the bottom end of the long recess is threadedly connected to a lower threaded shaft, the top end of the lower threaded shaft is located in the long recess and fixedly connected to a bottom support block, the left and right sides of the bottom support block slide in contact with the inner side of the long recess, and the bottom end of the internal threaded sleeve is fixedly connected to a wrench block.
[0009] Preferably: the internal threaded sleeve located at the top end of the upper groove recess is threadedly connected to the upper threaded shaft, the bottom end of the upper threaded shaft is located in the upper groove recess and is fixedly connected to a top pressure block, the top surface of the top pressure block is fixedly connected to a top limit plate, the top limit plate passes through the top end of the upper groove recess and is slidably connected to the positioning block, and the top end of the internal threaded sleeve is fixedly connected to a wrench block.
[0010] Preferably: the internal threaded sleeve located at the front of the positioning block is threadedly connected with a transverse threaded shaft, and one end of the transverse threaded shaft close to the front of the positioning block is fixedly connected with a transverse pressure plate, and the back of the transverse pressure plate is fixedly connected with a limiting clamping plate, and the limiting clamping plate passes through the limiting hole, and the end of the internal threaded sleeve located at the back of the positioning block is fixedly connected with a plurality of protrusions, the side ring block rotates in the second inner ring groove, and the back of the transverse pressure plate is fixedly connected with a pressure block, and the pressure block can be extended into the long recess to press the lifting rod workpiece to be welded in the long recess.
[0011] Preferably, a connecting column is fixedly connected to the middle part of the side wall of the positioning block, and the connecting column is fixedly connected to a flange.
[0012] Compared with the prior art, the beneficial effects of the utility model are: by opening the upper groove recess, the long recess and the rear window, the lower end of the rear window is utilized to be located in the long recess, and the lifting rod to be welded is successfully limited, and the welding can be completed in one time. By setting the clamping mechanism and the lifting mechanism, the utility model can be adapted to lifting rod workpieces of different sizes, which greatly improves its applicability. At the same time, the stability of the lifting rod workpiece during welding is improved, so that the welding quality is improved. The structural setting is simple, easy to operate, and suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structural view of the utility model;
[0014] Figure 2 It is a side view of the utility model;
[0015] Figure 3 It is a cross-sectional view of the utility model;
[0016] Figure 4 This is a usage state diagram of the utility model.
[0017] In the figure: 1. positioning block; 101. upper groove notch; 102. long notch; 103. rear window; 104. flange; 105. first inner ring groove; 2. lower threaded shaft; 201. side ring block; 202. internal threaded sleeve; 203. lever block; 3. transverse pressure plate; 301. second inner ring groove; 302. limiting hole; 303. limiting clamp; 304. pressure block; 305. transverse threaded shaft; 306. protrusion; 4. bottom support block; 5. upper threaded shaft; 501. top pressure block; 502. top limiting plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Reference Figure 1-4 As shown, the utility model provides a technical solution for a special tooling for lifting rod welding:
[0020] A special tool for lifting rod welding comprises a positioning block 1, an upper groove notch 101 is provided on the upper front portion of the positioning block 1, a long notch 102 is provided on the front portion of the positioning block 1 below the upper groove notch 101, the upper groove notch 101 and the long notch 102 intersect at the top of the long notch 102, a rear window 103 is provided on the back portion of the positioning block 1 at the intersection of the upper groove notch 101 and the long notch 102, the lower end of the rear window 103 is located in the long notch 102, a clamping mechanism is provided on the top of the upper groove notch 101 and the front portion of the positioning block 1 for clamping a lifting rod workpiece to be welded in the upper groove notch 101 and the long notch 102, and a lifting mechanism is provided on the bottom end of the long notch 102 for adjusting the height of the lifting rod workpiece to be welded in the long notch 102.
[0021] By opening the upper groove recess 101, the long recess 102 and the rear window 103, and utilizing the lower end of the rear window 103 being located in the long recess 102, the lifting rod to be welded is successfully limited, and the welding can be completed in one time. By setting the clamping mechanism and the lifting mechanism, the public equipment can be adapted to lifting rod workpieces of different sizes, which greatly improves its applicability. At the same time, the stability of the lifting rod workpiece during welding is improved, so that the welding quality is improved. The structural setting is simple, easy to operate, and suitable for popularization and use.
[0022] Among them, it should be supplemented that the clamping mechanism and the lifting mechanism both include a rotating assembly, which is composed of an internal threaded sleeve 202 and a side ring block 201 sleeved on the internal threaded sleeve 202, and the top of the upper groove recess 101 and the bottom of the long recess 102 are both provided with a vertical rotation opening, the inner side surface of the vertical rotation opening is provided with a first inner ring groove 105, the front of the positioning block 1 is provided with a horizontal rotation opening, the inner side surface of the horizontal rotation opening is provided with a second inner ring groove 301, and the front of the positioning block 1 is provided with a limiting hole 302 near the horizontal rotation opening, and the rotating assembly is rotatably connected to the vertical rotation opening or the horizontal rotation opening.
[0023] Furthermore, the internal threaded sleeve 202 located at the bottom end of the long recess 102 is threadedly connected to the lower threaded shaft 2, and the top end of the lower threaded shaft 2 is fixedly connected to the bottom support block 4 located in the long recess 102, and the left and right sides of the bottom support block 4 slide against the inner side of the long recess 102, and the bottom end of the internal threaded sleeve 202 is fixedly connected to the lever block 203.
[0024] Furthermore, the internal threaded sleeve 202 located at the top of the upper groove recess 101 is threadedly connected with the upper threaded shaft 5, the bottom end of the upper threaded shaft 5 is located in the upper groove recess 101 and is fixedly connected with a top pressure block 501, the top surface of the top pressure block 501 is fixedly connected with a top limit plate 502, the top limit plate 502 passes through the top of the upper groove recess 101 and is slidably connected with the positioning block 1, and the top of the internal threaded sleeve 202 is fixedly connected with a lever block 203. It should be supplemented that a concave arc opening is provided at the lower end of the front side of the top pressure block 501, so that the user can weld the upper short side through the concave arc opening, which is convenient for operation and greatly improves the welding efficiency.
[0025] Furthermore, the internal threaded sleeve 202 located at the front side of the positioning block 1 is threadedly connected with a transverse threaded shaft 305, and one end of the transverse threaded shaft 305 close to the front side of the positioning block 1 is fixedly connected with a transverse pressure plate 3, and the back side of the transverse pressure plate 3 is fixedly connected with a limiting clamping plate 303, and the limiting clamping plate 303 passes through the limiting hole 302. The end of the internal threaded sleeve 202 located at the back side of the positioning block 1 is fixedly connected with a plurality of protrusions 306, and the side ring block 201 rotates in the second inner ring groove 301, and the back side of the transverse pressure plate 3 is fixedly connected with a pressing block 304, which can extend into the long recess 102 to press the lifting rod workpiece to be welded in the long recess 102.
[0026] It should be additionally explained that a connecting column is fixedly connected to the middle of the side wall of the positioning block 1 , and a flange 104 is fixedly connected to the connecting column for fixing the positioning block 1 .
[0027] Working principle: First of all, it needs to be supplemented that, refer to Figure 4As shown, the lifting rod workpiece to be welded includes a slot block and a long strip block, and the parts that need to be welded are two short sides and two long sides. When using this tooling, the tooling is fixed by means of screws in the prior art in combination with the flange 104, and the slot block is placed in the upper slot recess 101. By pulling the pull block 203, the internal threaded sleeve 202 at the top end of the upper slot recess 101 begins to rotate. Since the top pressure block 501 is limited by the top limit plate 502 and cannot rotate, the height of the top pressure block 501 can be adjusted, thereby pressing the slot block tightly in the upper slot recess 101. Similarly, the long strip block is placed in the long recess 102, and by pulling the pull block 203, the internal threaded sleeve 202 at the bottom end of the long recess 102 begins to rotate. Since the left and right sides of the bottom support block 4 slide in contact with the inner side of the long recess 102, the lower threaded shaft 2 cannot rotate, thereby driving the bottom support block 4 to rotate. The downward telescopic movement lifts the long strip block placed on the top surface of the bottom support block 4 so that the long strip block reaches the top surface of the slot block. Similarly, the protrusion 306 is rotated again. Since the cross pressure plate 3 is limited by the limiting clamp 303 and cannot rotate, the cross threaded shaft 305 moves back and forth, driving the cross pressure plate 3 to move back and forth, so that the pressure block 304 presses the front side of the long strip block and presses the top end of the long strip block against the slot block. It should be noted that in order to keep the long strip block from tilting when the pressure block 304 presses the long strip block, a pad commonly used in the prior art can be placed on the back side of the long strip block according to the thickness of the long strip block at the long recess 102. The long strip block located at the long recess 102 tilts inward when the long strip block is pressed by the pressure block 304, so that the top end of the long strip block is separated from the contact position of the slot block, that is, the position to be welded.
[0028] By fixing the long strip block in the long recess 102, fixing the slot block in the upper slot recess 101 and pressing the top of the long strip block onto the slot block, the user can weld the upper short side and the long sides on both sides on the front side of the positioning block 1, and because the lower end of the rear window 103 is located in the long recess 102, the user can weld the lower short side on the back side of the positioning block 1, thereby successfully completing the welding in one go, reducing the dimensional instability caused by stress release during the waiting process, and through the setting of the clamping mechanism, the present tooling can be applied to lifting rod workpieces of different sizes, which greatly improves the practicability of the present tooling, and at the same time, improves the stability of the lifting rod workpiece during welding, so that the welding quality is improved.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special tool for welding a lifting rod, comprising a positioning block (1), characterized in that: An upper groove notch (101) is provided on the upper part of the front of the positioning block (1); a long notch (102) is provided on the front of the positioning block (1) below the upper groove notch (101); the upper groove notch (101) and the long notch (102) intersect at the top of the long notch (102); and a rear window (103) is provided on the back of the positioning block (1) at the intersection of the upper groove notch (101) and the long notch (102). The lower end of the rear window (103) is located in the long recess (102), the top of the upper groove recess (101) and the front of the positioning block (1) are both provided with a clamping mechanism for clamping the lifting rod workpiece to be welded in the upper groove recess (101) and the long recess (102), and the bottom end of the long recess (102) is provided with a lifting mechanism for adjusting the height of the lifting rod workpiece to be welded in the long recess (102).
2. A lifting rod welding tool according to claim 1, characterized in that: The clamping mechanism and the lifting mechanism both include a rotating assembly, which is composed of an internal threaded sleeve (202) and a side ring block (201) sleeved on the internal threaded sleeve (202), the top of the upper groove recess (101) and the bottom of the long recess (102) are both provided with a vertical rotating opening, the inner side surface of the vertical rotating opening is provided with a first inner ring groove (105), the front surface of the positioning block (1) is provided with a horizontal rotating opening, the inner side surface of the horizontal rotating opening is provided with a second inner ring groove (301), the front surface of the positioning block (1) is provided with a limiting hole (302) near the horizontal rotating opening, and the rotating assembly is rotatably connected to the vertical rotating opening or the horizontal rotating opening.
3. A lifting rod welding tool according to claim 2, characterized in that: The internal threaded sleeve (202) located at the bottom end of the long recess (102) is threadedly connected to a lower threaded shaft (2); the top end of the lower threaded shaft (2) is located in the long recess (102) and is fixedly connected to a bottom support block (4); the left and right side surfaces of the bottom support block (4) slide in contact with the inner side surface of the long recess (102); and the bottom end of the internal threaded sleeve (202) is fixedly connected to a lever block (203).
4. A lifting rod welding tool according to claim 3, characterized in that: The internal threaded sleeve (202) located at the top end of the upper groove recess (101) is threadedly connected to the upper threaded shaft (5); the bottom end of the upper threaded shaft (5) is located in the upper groove recess (101) and is fixedly connected to a top pressure block (501); the top surface of the top pressure block (501) is fixedly connected to a top limit plate (502); the top limit plate (502) passes through the top end of the upper groove recess (101) and is slidably connected to the positioning block (1); the top end of the internal threaded sleeve (202) is fixedly connected to a wrench block (203).
5. A lifting rod welding tool according to claim 4, characterized in that: The internal threaded sleeve (202) located at the front of the positioning block (1) is threadedly connected to a transverse threaded shaft (305), and one end of the transverse threaded shaft (305) close to the front of the positioning block (1) is fixedly connected to a transverse pressure plate (3), and the back of the transverse pressure plate (3) is fixedly connected to a limiting clamping plate (303), and the limiting clamping plate (303) passes through the limiting hole (302). The end of the internal threaded sleeve (202) located at the back of the positioning block (1) is fixedly connected to a plurality of protrusions (306), and the side ring block (201) rotates in the second inner ring groove (301). The back of the transverse pressure plate (3) is fixedly connected to a pressure block (304), and the pressure block (304) can extend into the long recess (102) to press the lifting rod workpiece to be welded in the long recess (102).
6. The special tooling for lifting rod welding according to claim 1, characterized in that: A connecting column is fixedly connected to the middle of the side wall of the positioning block (1), and the connecting column is fixedly connected to a flange plate (104).