Welding turnover device for valve production

By designing a welding flip device for valve production, automatic flip of the valve is achieved by using components such as guide rails, sliders, racks, cylinders, etc., the problem of frequent manual operations during welding in the prior art is solved and production efficiency is improved.

CN222449031UActive Publication Date: 2025-02-11HUBEI XINLINFENG SANLI FIRE FIGHTING EQUIP MFG CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420865927.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-02-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the production process of existing valves, the gloves need to be worn and taken off many times during the welding process, which increases the welding time and affects the production efficiency.

Method used

A welding flip device for valve production is designed. By setting up components such as guide rails, sliders, racks, cylinders, etc., the valve will be automatically flipped and manual operation is reduced.

Benefits of technology

No staff need to wear and take off gloves multiple times, significantly speeding up the production speed of valves and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222449031U_ABST
    Figure CN222449031U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of valve production, and discloses a welding turnover device for valve production, which comprises two bases, the inner sides of the two bases are fixedly connected with guide columns, the top ends of the two guide columns are fixedly connected with a connecting plate, and the outer sides of the two guide columns are slidably connected with column sleeves. Through the arrangement of the guide rail, the sliding block, the rack, the air cylinder, the air cylinder ejector rod, the connecting piece, the rotating shaft and the gear, if a valve needs to be turned over in the welding process, only the air cylinder needs to be started, the air cylinder ejector rod is ejected out, the connecting piece moves leftwards, and the sliding block slides leftwards along the top end of the guide rail; compared with the prior art, workers do not need to wear gloves and take off the gloves for many times, and the valve production speed is increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of valve production, in particular to a welding flipping device for valve production. Background Art

[0002] Valves are control components in fluid delivery systems, with functions such as shutoff, regulation, flow diversion, backflow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to the various valves used in extremely complex automatic control systems.

[0003] During the valve production process, welding operations need to be performed on the valve. In the existing valve production process, welding is mostly performed manually using a spray gun. Since the valve temperature increases during the welding process, the staff needs to wear protective gloves to turn the valve over, and then take off the gloves to weld with a welding gun. The gloves need to be put on and taken off many times during the welding process, which undoubtedly increases the welding time and affects the valve production efficiency. Therefore, a welding flipping device for valve production is proposed to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model aims to solve the problem that in the existing valve production process, most of the welding is done manually using a spray gun. Since the temperature of the valve increases during the welding process, the staff needs to wear protective gloves to turn the valve over, and then take off the gloves to use a welding gun for welding. The gloves need to be put on and taken off many times during the welding process, which undoubtedly increases the welding time and affects the valve production efficiency. A welding flipping device for valve production is proposed.

[0006] (II) Technical solution

[0007] The technical solution of the utility model to solve the above technical problems is as follows:

[0008] A welding flip device for valve production, comprising two bases, the inner sides of the two bases are fixedly connected with guide columns, the top ends of the two guide columns are fixedly connected with a connecting plate, the outer sides of the two guide columns are slidably connected with column sleeves, the outer sides of the two column sleeves are fixedly connected with the inner sides of the mounting seat, the mounting seat is provided with a rotating assembly, the rotating assembly is provided with a clamping assembly for fixing the valve, and the connecting plate is provided with an up-and-down moving assembly for the mounting seat to move up and down;

[0009] The rotating assembly includes a guide rail, a slider, a rack, a cylinder, a cylinder push rod, a connecting piece, a limit seat, a rotating seat, a rotating shaft and a gear. The top of the mounting seat is fixedly connected to the guide rail, the top of the guide rail is slidably connected to the slider, the top of the slider is fixedly connected to the rack, the mounting seat is fixedly connected to the cylinder, the inner side of the cylinder is slidably connected to the cylinder push rod, the left end of the cylinder push rod is fixedly connected to the connecting piece, the connecting piece is fixedly connected to the right end of the slider, the top of the mounting seat is fixedly connected to the limit seat, the top of the mounting seat is fixedly connected to two rotating seats, the inner sides of the two rotating seats are rotatably connected to the rotating shaft, and the outer side of the rotating shaft is fixedly connected to a gear meshing with the rack;

[0010] The clamping assembly includes a mounting plate, a clamping cylinder, a lower clamping jaw and an upper clamping jaw. The outer side of the rotating shaft is fixedly connected to the mounting plate, the rear end of the mounting plate is fixedly connected to the clamping cylinder, the bottom end of the clamping cylinder is fixedly connected to the lower clamping jaw, and the output end of the clamping cylinder is fixedly connected to the upper clamping jaw.

[0011] On the basis of the above technical solution, the present invention can also be improved as follows.

[0012] Preferably, the up and down moving assembly includes a threaded sleeve, a threaded rod and a handwheel, the threaded sleeve is fixedly connected to the connecting plate, the inner side of the threaded sleeve is threadedly connected to the threaded rod, the top end of the threaded rod is fixedly connected to the handwheel, and the threaded rod is rotatably connected to the inner side of the mounting seat.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0015] The utility model provides guide rails, sliders, racks, cylinders, cylinder top rods, connecting pieces, rotating shafts and gears. If the valve needs to be flipped during the welding process, it only needs to start the cylinder, the cylinder top rod is pushed out, the connecting piece moves to the left, the slider slides to the left along the top of the guide rail, and then the rack moves to the left. Since the rack and the gear are meshed with each other, the gear rotates, and then the rotating shaft rotates, and then the valve is flipped. Compared with the prior art, there is no need for workers to wear and take off gloves many times, thereby speeding up the production of valves. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the rotating assembly of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0019] Figure 4It is a schematic diagram of the structure of the up and down moving components of the utility model.

[0020] In the figure: 1. base; 2. guide column; 3. connecting plate; 4. column sleeve; 5. mounting seat; 6. rotating assembly; 61. guide rail; 62. slider; 63. rack; 64. cylinder; 65. cylinder push rod; 66. connecting piece; 67. limit seat; 68. rotating seat; 69. rotating shaft; 610. gear; 7. clamping assembly; 71. mounting plate; 72. clamping cylinder; 73. lower clamping jaw; 74. upper clamping jaw; 8. up and down moving assembly; 81. threaded sleeve; 82. threaded rod; 83. handwheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the embodiment, Figure 1-4 A welding flip device for valve production is provided, comprising two bases 1, the inner sides of the two bases 1 are fixedly connected with guide columns 2, the top ends of the two guide columns 2 are fixedly connected with the connecting plate 3, the outer sides of the two guide columns 2 are slidably connected with column sleeves 4, the outer sides of the two column sleeves 4 are fixedly connected with the inner sides of the mounting seats 5, the mounting seats 5 are provided with a rotating assembly 6, the rotating assembly 6 is provided with a clamping assembly 7 for fixing the valve, and the connecting plate 3 is provided with an up-and-down moving assembly 8 for moving the mounting seat 5 up and down;

[0023] The rotating assembly 6 includes a guide rail 61, a slider 62, a rack 63, a cylinder 64, a cylinder push rod 65, a connecting piece 66, a limit seat 67, a rotating seat 68, a rotating shaft 69 and a gear 610. The top of the mounting seat 5 is fixedly connected with the guide rail 61, the top of the guide rail 61 is slidably connected with the slider 62, the top of the slider 62 is fixedly connected with the rack 63, the mounting seat 5 is fixedly connected with the cylinder 64, the inner side of the cylinder 64 is slidably connected with the cylinder push rod 65, the left end of the cylinder push rod 65 is fixedly connected with the connecting piece 66, and the connecting piece 66 is fixedly connected to the right end of the slider 62, the top of the mounting seat 5 is fixedly connected with the limit seat 67, the top of the mounting seat 5 is fixedly connected with two rotating seats 68, the inner sides of the two rotating seats 68 are both rotatably connected with the rotating shaft 69, and the outer side of the rotating shaft 69 is fixedly connected with a gear 610 meshing with the rack 63;

[0024] The clamping assembly 7 includes a mounting plate 71, a clamping cylinder 72, a lower clamping jaw 73 and an upper clamping jaw 74. The outer side of the rotating shaft 69 is fixedly connected to the mounting plate 71, the rear end of the mounting plate 71 is fixedly connected to the clamping cylinder 72, the bottom end of the clamping cylinder 72 is fixedly connected to the lower clamping jaw 73, and the output end of the clamping cylinder 72 is fixedly connected to the upper clamping jaw 74.

[0025] With the above arrangement, the valve is first placed between the lower clamping jaw 73 and the upper clamping jaw 74, the clamping cylinder 72 is started, and the upper clamping jaw 74 gradually moves downward until the lower clamping jaw 73 and the upper clamping jaw 74 clamp the valve and fix it, and the position of the valve is adjusted by the up and down moving component 8 (when using the up and down moving component 8, the two column sleeves 4 will slide along the outer sides of the two guide columns 2, thereby changing the height of the mounting seat 5, and finally changing the height of the valve), and the valve is welded using a welding mechanism. If the valve needs to be flipped during the welding process, it is only necessary to start the cylinder 64, the cylinder push rod 65 is pushed out, the connecting piece 66 moves to the left, the slider 62 slides to the left along the top of the guide rail 61, and then the rack 63 moves to the left. Since the rack 63 and the gear 610 are meshed with each other, the gear 610 rotates, thereby rotating the shaft 69, and then flipping the valve, and the limit seat 67 plays a limiting role to prevent the slider 62 from moving too much and leaving the guide rail 61.

[0026] Reference Figure 1-4 , wherein the up-and-down moving assembly 8 comprises a threaded sleeve 81, a threaded rod 82 and a hand wheel 83, the threaded sleeve 81 is fixedly connected to the connecting plate 3, the inner side of the threaded sleeve 81 is threadedly connected to the threaded rod 82, the top end of the threaded rod 82 is fixedly connected to the hand wheel 83, and the threaded rod 82 is rotatably connected to the inner side of the mounting seat 5;

[0027] With the above-mentioned structural arrangement, by holding the hand wheel 83 and turning it, the threaded rod 82 will rotate and move downward along the center line direction of the threaded sleeve 81, thereby causing the mounting seat 5 to move downward, and by reversing the hand wheel 83, the threaded rod 82 will rotate and move upward and reset along the center line direction of the threaded sleeve 81, thereby causing the mounting seat 5 to move upward and reset. It should be noted that the threaded rod 82 is rotatably connected to the inner side of the mounting seat 5 and is limited to the inner side of the mounting seat 5 and cannot produce vertical displacement, so the threaded rod 82 will not separate from the inner side of the mounting seat 5.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding flipping device for valve production, characterized in that: The invention comprises two bases (1), the inner sides of the two bases (1) are fixedly connected with guide columns (2), the top ends of the two guide columns (2) are fixedly connected with the connecting plate (3), the outer sides of the two guide columns (2) are slidably connected with column sleeves (4), the outer sides of the two column sleeves (4) are fixedly connected with the inner sides of the mounting seat (5), the mounting seat (5) is provided with a rotating assembly (6), the rotating assembly (6) is provided with a clamping assembly (7) for fixing the valve, and the connecting plate (3) is provided with an up-and-down moving assembly (8) for moving the mounting seat (5) up and down; The rotating assembly (6) comprises a guide rail (61), a slider (62), a rack (63), a cylinder (64), a cylinder push rod (65), a connecting piece (66), a limit seat (67), a rotating seat (68), a rotating shaft (69) and a gear (610); the top end of the mounting seat (5) is fixedly connected to the guide rail (61); the top end of the guide rail (61) is slidably connected to the slider (62); the top end of the slider (62) is fixedly connected to the rack (63); the mounting seat (5) is fixedly connected to the cylinder (64); The inner side of the cylinder (64) is slidably connected to a cylinder push rod (65), the left end of the cylinder push rod (65) is fixedly connected to a connecting piece (66), the connecting piece (66) is fixedly connected to the right end of the slider (62), the top end of the mounting seat (5) is fixedly connected to a limiting seat (67), the top end of the mounting seat (5) is fixedly connected to two rotating seats (68), the inner sides of the two rotating seats (68) are both rotatably connected to a rotating shaft (69), and the outer side of the rotating shaft (69) is fixedly connected to a gear (610) meshing with the rack (63); The clamping assembly (7) comprises a mounting plate (71), a clamping cylinder (72), a lower clamping jaw (73) and an upper clamping jaw (74); the outer side of the rotating shaft (69) is fixedly connected to the mounting plate (71); the rear end of the mounting plate (71) is fixedly connected to the clamping cylinder (72); the bottom end of the clamping cylinder (72) is fixedly connected to the lower clamping jaw (73); and the output end of the clamping cylinder (72) is fixedly connected to the upper clamping jaw (74).

2. A welding flipping device for valve production according to claim 1, characterized in that: The up-and-down moving assembly (8) comprises a threaded sleeve (81), a threaded rod (82) and a hand wheel (83); the threaded sleeve (81) is fixedly connected to the connecting plate (3); the inner side of the threaded sleeve (81) is threadedly connected to the threaded rod (82); the top end of the threaded rod (82) is fixedly connected to the hand wheel (83); and the threaded rod (82) is rotatably connected to the inner side of the mounting seat (5).

Citation Information

Cited By

  • Welding turnover device for valve production

    CN120940949A