Precise pipe fitting tailor-welding device for semiconductor equipment
By using tool base, pad, U-shaped card slot, cover plate, top block and quick clamp in the welding device, the rotation shaft and fixed position of the pipe fittings are limited, and the displacement problem of the pipe fittings during welding is solved and the welding is improved Accuracy and efficiency.
Patent Information
- Application Number
- CN202420172536.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-01-24
AI Technical Summary
When welding pipe fittings, the pipe fittings are prone to rolling or rotating, resulting in relative displacement when welding with sheet metal parts, poor welding accuracy, and easy welding reverse, and high scrap rate.
Design a precision pipe fitting welding device for semiconductor equipment. By setting up tool bases, pads, U-shaped card slots, cover plates, top blocks and quick clips on a horizontal workbench, the position of the pipe fittings is limited so that they can only be fixed. The rotating shaft rotates and quickly fixes the pipe fittings through the mating of the quick clamp and top block.
Effectively prevent the displacement of pipe fittings during welding, ensure the straightness and concentricity during welding, reduce the incidence of welding accuracy and welding inversion, and improve welding quality and efficiency.
Smart Images

Figure CN222449058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe welding tooling, in particular to a precision pipe welding device for semiconductor equipment. Background Art
[0002] When welding pipe fittings, since pipe fittings are easy to roll or rotate, relative displacement is easy to occur when welding with sheet metal parts, resulting in poor welding accuracy. In addition, when welding pipe fittings, it is easy for pipe fittings or sheet metal parts to be welded reversely, resulting in a high scrap rate. Utility Model Content
[0003] The purpose of the utility model is to provide a precision pipe welding device for semiconductor equipment, which can limit the position of the pipe by a cover plate and a U-shaped slot so that the pipe can only rotate along a fixed rotation axis to ensure the straightness and concentricity of the pipe during welding. At the same time, through the mutual cooperation of a quick clamp and a top block, the pipe can be quickly fixed to facilitate the welding of the pipe.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a semiconductor equipment precision pipe welding device, comprising a horizontal workbench, on which two tooling bases arranged opposite to each other are arranged, the tooling bases are detachably connected with a cushion block, and the cushion block is provided with a U-shaped slot for placing the pipe fittings;
[0005] The cushion block is detachably connected with a cover plate capable of blocking the opening of the U-shaped slot, and the cover plate is tangent to the outer circumference of the pipe fitting, and the pipe fitting can rotate in the U-shaped slot;
[0006] One of the tooling bases is provided with a top block capable of abutting against the axial end of the pipe fitting, and the other tooling base is provided with a quick clamp capable of abutting against the axial end of the pipe fitting.
[0007] In a preferred embodiment of the utility model, a limit block capable of extending into the U-shaped groove is movably provided on the cushion block, and one end of the limit block can be plugged and matched with a keyway on the pipe fitting.
[0008] In a preferred embodiment of the utility model, the limit block is provided with a concave notch arranged along its displacement direction, and the cushion block is penetrated with a limit column capable of abutting against the bottom of the concave notch.
[0009] In a preferred embodiment of the utility model, a pin shaft capable of plugging and cooperating with the tooling base is movably embedded on the cushion block.
[0010] In a preferred embodiment of the utility model, a fixing bolt which can be threadedly connected to the tooling base is provided on the top block.
[0011] In a preferred embodiment of the utility model, the horizontal workbench is provided with a plurality of evenly arranged mounting holes.
[0012] The beneficial effects of the utility model are:
[0013] (1) The U-shaped slot on the pad is convenient for placing the pipe fittings. At the same time, the opening of the U-shaped slot is blocked by the cover plate to prevent the pipe fittings from escaping from the U-shaped slot, so that the pipe fittings can only rotate along the fixed rotation axis to ensure the straightness and concentricity of the pipe fittings during welding. And through the cooperation of the quick clamp and the top block, the pipe fittings can be quickly fixed, which is convenient for welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0015] Figure 1 It is a structural schematic diagram of a semiconductor equipment precision pipe welding device in a preferred embodiment of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a tooling base, a cushion block, a cover plate, a top block, etc. in a preferred embodiment of the utility model;
[0017] Figure 3 In the preferred embodiment of the utility model Figure 2 A front view structural diagram of
[0018] Figure 4 In the preferred embodiment of the utility model Figure 3 Schematic diagram of the cross-sectional structure at AA;
[0019] Figure 5 In the preferred embodiment of the utility model Figure 3 Schematic diagram of the cross-sectional structure at BB;
[0020] Figure 6 It is a structural schematic diagram of a pipe fitting in a preferred embodiment of the utility model;
[0021] Among them, 1. horizontal workbench; 101. mounting hole; 2. tooling base; 3. pad; 301. U-shaped slot; 4. pipe fitting; 5. cover plate; 6. top block; 7. quick clamp; 8. limit block; 9. concave notch; 10. limit column; 11. pin shaft; 12. fixing bolt. DETAILED DESCRIPTION
[0022] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0023] It should be noted that if there are directional indications (such as up, down, bottom, top, etc.) involved in this embodiment, the directional indication is only used to explain the relative position relationship, movement, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Unless otherwise clearly specified and defined, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0024] like Figure 1-Figure 6 As shown, a semiconductor equipment precision pipe welding device includes a horizontal workbench 1, characterized in that: the horizontal workbench 1 is provided with two tooling bases 2 arranged opposite to each other, the tooling base 2 is detachably connected with a cushion block 3, and the cushion block 3 is provided with a U-shaped slot 301 for placing a pipe 4;
[0025] The gasket 3 is detachably connected with a cover plate 5 capable of blocking the opening of the U-shaped slot 301, and the cover plate 5 is tangent to the outer periphery of the pipe fitting 4, so that the pipe fitting 4 can rotate in the U-shaped slot 301;
[0026] A top block 6 capable of abutting against the axial end of the pipe fitting 4 is arranged on one of the tooling bases 2 , and a quick clamp 7 capable of abutting against the axial end of the pipe fitting 4 is arranged on the other tooling base 2 .
[0027] Specifically, in the welding of the pipe fitting 4, there are situations where the straightness and concentricity of the product are required to be high. The horizontal workbench 1 is a relatively horizontal work platform, and the tooling base 2 arranged thereon is also relatively horizontal. The two ends of the pipe fitting 4 to be welded can be embedded in the U-shaped slot 301 on the cushion block 3, and at the same time, the opening of the U-shaped slot 301 is blocked by the cover plate 5, which can prevent the pipe fitting 4 from escaping from the U-shaped slot 301, thereby ensuring the straightness and concentricity of the pipe fitting 4 during welding. In the present technical solution, the cover plate 5 can be fixed to the cushion block 3 by bolts. Next, before welding the pipe fitting 4, the pipe fitting 4 can be preliminarily welded by spot welding. When welding the gap connecting the pipe fitting 4, it can be manually adjusted so that the axial end of the pipe fitting 4 can rotate along the fixed rotation axis in the area enclosed between the U-shaped slot 301 and the cover plate 5, so as to facilitate the overall welding of the pipe fitting 4. Furthermore, in order to fix the pipe fitting 4 at a certain fixed angle, one end of the quick clamp 7 can be directly pressed against one side axial end of the pipe fitting 4, so that the other end of the pipe fitting 4 is pressed against the top block 6, thereby fixing the position of the pipe fitting 4 and preventing the pipe fitting 4 from moving and affecting the quality of welding.
[0028] In the present technical solution, the pipe fitting 4 is welded from a tubular body and two connecting pieces with keyways disposed at both ends of the tubular body.
[0029] Furthermore, to ensure that the keyways at both ends of the pipe 4 are at the same horizontal position, as Figure 1 As shown, the spacer block 3 is movably provided with a stopper block 8 that can be inserted into the U-shaped groove, and one end of the stopper block 8 can be plugged into the keyway on the pipe fitting 4. When the pipe fitting 4 is initially spot-welded, the connecting pieces on the pipe fitting 4 can be placed in the U-shaped slots 301 on the two spacers 3, respectively, and the connecting pieces are rotated, and a certain thrust is applied to the stopper block 8 until one end of the stopper block 8 is inserted into the keyway, so that the two end components of the pipe fitting 4 are in the same horizontal position.
[0030] Further, such as Figure 4 As shown, the limit block 8 is provided with a concave groove 9 arranged along its displacement direction, and the cushion block 3 is pierced with a limit column 10 which can abut against the bottom of the concave groove 9. When the limit block 8 is displaced relative to the cushion block 3, the limit column 10 can abut against the side wall of the limit block 8, thereby limiting the displacement distance of the limit column 10 and preventing the limit block 8 from detaching from the cushion block 3 or being lost.
[0031] In this embodiment, if Figure 5 As shown, the pad 3 is movably embedded with a pin 11 that can be plugged into the tooling base 2. The pad 3 can be quickly installed on the tooling base 2 through the pin 11, and can also be quickly removed from the tooling base 2, which can meet the diverse working requirements of the precision pipe welding device of semiconductor equipment.
[0032] Furthermore, a fixing bolt 12 which can be threadedly connected to the tooling base 2 is provided on the top block 6. It is convenient to disassemble and replace top blocks 6 of different sizes, meeting the diversified working requirements of the precision pipe welding device of semiconductor equipment.
[0033] Further, such as Figure 1 As shown, a plurality of evenly arranged mounting holes 101 are provided on the horizontal workbench 1, and the tooling base 2 can be connected to the mounting holes 101 on the horizontal workbench 1 through standard parts such as positioning pins and bolts. The position of the tooling base 2 can be adjusted according to the specifications of the pipe fittings 4, which can meet diverse work needs and has strong adaptability.
[0034] Working principle: According to the specifications of the pipe fitting 4 to be welded, the installation position of the tooling base 2 is adaptively adjusted, and suitable pads 3, top blocks 6, etc. are selected and replaced to meet diverse work needs. Then, one of the connectors can be preliminarily welded to the tubular body by spot welding, and then the two connectors are respectively placed in the U-shaped slots 301 on the two pads 3, the connector is rotated, and a certain thrust is applied to the limit block 8 until one end of the limit block 8 is inserted into the keyway, so that the two end components of the pipe fitting 4 are in the same horizontal position, and then the other connector is preliminarily welded to the tubular body by spot welding. Then, the cover plate 5 is installed on the pad 3, and the pipe fitting 4 is fixed as a whole by the quick clamp 7, and the pipe fitting 4 can be welded. It meets the situation where the straightness and concentricity requirements of the product are high. When it is necessary to weld the other side of the pipe fitting 4, the lock of the quick clamp 7 on the pipe fitting 4 can be released, and the pipe fitting 4 can be rotated.
[0035] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims
1. A semiconductor equipment precision pipe welding device, comprising a horizontal workbench (1), characterized in that: The horizontal workbench (1) is provided with two tooling bases (2) arranged opposite to each other, the tooling bases (2) are detachably connected with cushion blocks (3), and the cushion blocks (3) are provided with U-shaped slots (301) for placing pipe fittings (4); The cushion block (3) is detachably connected to a cover plate (5) capable of sealing the opening of the U-shaped slot (301), and the cover plate (5) is tangent to the outer periphery of the pipe (4), so that the pipe (4) can rotate in the U-shaped slot (301); One of the tooling bases (2) is provided with a top block (6) capable of abutting against the axial end of the pipe fitting (4), and the other tooling base (2) is provided with a quick clamp (7) capable of abutting against the axial end of the pipe fitting (4).
2. The semiconductor equipment precision pipe welding device according to claim 1, characterized in that: The cushion block (3) is movably provided with a limit block (8) capable of extending into the U-shaped groove, and one end of the limit block (8) can be plugged into and matched with a keyway on the pipe (4).
3. The semiconductor equipment precision pipe welding device according to claim 2, characterized in that: The limit block (8) is provided with a concave notch (9) arranged along its displacement direction, and the cushion block (3) is provided with a limit column (10) capable of abutting against the bottom of the concave notch (9).
4. The semiconductor equipment precision pipe welding device according to claim 3, characterized in that: The cushion block (3) is movably embedded with a pin shaft (11) that can be plugged into and matched with the tooling base (2).
5. The semiconductor equipment precision pipe welding device according to claim 4, characterized in that: The top block (6) is provided with a fixing bolt (12) which can be threadedly connected to the tooling base (2).
6. The semiconductor equipment precision pipe welding device according to claim 5, characterized in that: The horizontal workbench (1) is provided with a plurality of evenly arranged mounting holes (101).