Iron wire outer surface layer polishing equipment

Abstract

The utility model belongs to the technical field of iron wire machining, and particularly relates to iron wire outer surface layer polishing equipment which comprises a base, a polishing executing mechanism is arranged above the base, and feeding and discharging mechanisms are arranged on the two sides of the polishing executing mechanism. The iron wire entering the box body is limited and guided through the limiting guide roller arranged on the inner side of the box body, the jack is started to drive the lower table and the lower polishing roller to ascend and descend together, and the lower polishing roller and the upper polishing roller are close to each other through the distance sensor arranged on one side of the lower table, so that the upper and lower outer surfaces of the iron wire are polished; meanwhile, a side polishing assembly is started to polish the side faces of the iron wires, the polished iron wires are subjected to dust removal treatment through cooperation of a cleaning assembly and a cleaning water tank, dust removal is conducted through a dust collection row in the iron wire polishing process, the uniform polishing effect on the upper and lower side faces of the iron wires is guaranteed, and dust pollution generated in the iron wire polishing process is reduced; the cleanliness of the iron wires is improved, and the iron wires are prevented from being scratched by scrap iron.

Description

Technical Field

[0001] The utility model belongs to the technical field of iron wire processing, and in particular relates to an iron wire outer surface polishing device. Background Art

[0002] Iron wire is a kind of metal wire drawn from iron. The composition of iron wire varies according to its use. It contains: iron, cobalt, nickel, copper, carbon, zinc, and other elements. Iron wire is divided into many types according to its thickness. Iron wire production has developed early because of its simple process and wide application. Iron wire or steel wire is a further cold-processed product of steel wire. The materials used are generally high-quality carbon steel or stainless steel.

[0003] In the existing related technology, when the active polishing roller and the driven polishing roller are used to process the outer surface of the iron wire, it is impossible to effectively polish the upper and lower sides of the iron wire evenly, so it is urgent to design an iron wire outer surface polishing device to deal with these problems. Utility Model Content

[0004] Aiming at the deficiencies of the prior art, the utility model discloses a device for polishing the outer surface of an iron wire.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A wire outer surface polishing device comprises a base, a polishing actuator is arranged above the base, and feeding and discharging mechanisms are arranged on both sides of the polishing actuator.

[0007] The polishing actuator includes a box body arranged above the base, a jack is arranged inside the box body, a lower platform is arranged above the power end of the jack, a lower polishing roller is longitudinally arranged on the lower platform, an upper plate is arranged above the lower polishing roller, an upper platform is installed on the upper plate, an upper polishing roller is installed on the upper platform, a side polishing assembly is arranged on the inside of the box body, a cleaning assembly is longitudinally installed parallel to the box body, a cleaning water tank is arranged below the cleaning assembly, a distance sensor is arranged on one side of the lower platform, a dust suction row is installed on the inside of the box body, a limited guide roller is arranged on one side of the distance sensor and installed on the box body.

[0008] Preferably, the feeding and discharging mechanism includes a vertical plate arranged on one side of the polishing actuator, a damping spring device is installed in the vertical plate, a first rotation limit assembly is installed on the damping spring device, a first lifting hydraulic cylinder is installed on the vertical plate, a second rotation limit assembly is installed at the power end of the first lifting hydraulic cylinder, a second lifting hydraulic cylinder is installed on the other side of the polishing actuator, and a first guide roller is installed at the power end of the second lifting hydraulic cylinder.

[0009] Preferably, the side polishing assembly comprises a rectangular frame arranged inside the box body, a side polishing roller is vertically mounted on the rectangular frame, and an electric hydraulic cylinder is mounted on the rectangular frame.

[0010] Preferably, the cleaning assembly comprises a cleaning roller arranged on the box body, and a power assembly is arranged on the cleaning roller.

[0011] Preferably, the first rotation limiting assembly comprises a first rotating shaft arranged on the damping spring device, and a guiding limiting female roller is installed on the outer surface of the first rotating shaft.

[0012] Preferably, the second rotation limiting assembly comprises a second rotating shaft arranged at the power end of the first lifting hydraulic cylinder, and a guiding limiting positive roller is installed on the outer surface of the second rotating shaft.

[0013] The beneficial effects are:

[0014] The utility model discloses a wire outer surface polishing device. The upper and lower side surfaces of the wire are effectively polished uniformly through a polishing actuator, the wire entering the box is limited and guided through a limiting guide roller arranged inside a box, the jack is started to drive the lower platform and the lower polishing roller to rise and fall together, and the lower polishing roller and the upper polishing roller are brought close to each other through a distance sensor arranged on one side of the lower platform, so that the upper and lower outer surfaces of the wire are polished, and the side polishing component is started to polish the side surface of the wire. After polishing, the wire is dusted by a cleaning component and a cleaning water tank. Dust is reduced by a dust suction row during the polishing of the wire, so that the upper and lower side surfaces of the wire are uniformly polished, dust pollution generated during the polishing process of the wire is reduced, the cleanliness of the wire is increased, and the wire is prevented from being scratched by iron filings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the shaft side structure of the utility model;

[0016] Figure 2 It is a front view structural schematic diagram of the utility model;

[0017] Figure 3 It is a first structural schematic diagram of the utility model;

[0018] Figure 4 It is a second structural schematic diagram of the utility model;

[0019] Figure 5 yes Figure 4 Schematic diagram of the structure at A in the middle.

[0020] In the figure: 1. base;

[0021] 2. Feeding and discharging mechanism; 201. Vertical plate; 202. Damping spring device; 203. First rotating shaft; 204. Guiding and limiting female roller; 205. First lifting hydraulic cylinder; 206. Second rotating shaft; 207. Guiding and limiting male roller; 208. Second lifting hydraulic cylinder; 209. First guiding roller;

[0022] 3. Polishing actuator; 301. Box; 302. Upper plate; 303. Upper platform; 3031. Upper polishing roller; 304. Jack; 305. Limiting guide roller; 306. Lower platform; 3061. Lower polishing roller; 307. Side polishing roller; 3071. Rectangular frame; 3072. Electric hydraulic cylinder; 308. Cleaning roller; 309. Power assembly; 310. Cleaning water tank; 311. Distance sensor; 312. Dust exhaust. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Reference Figure 1-5 The utility model provides an embodiment: a wire outer surface polishing device, comprising a base 1, a polishing actuator 3 is arranged above the base 1, and a feeding and discharging mechanism 2 is arranged on both sides of the polishing actuator 3.

[0027] In this embodiment: the feeding and discharging mechanism 2 includes a vertical plate 201 arranged on one side of the polishing actuator 3, a damping spring device 202 is installed in the vertical plate 201, a first rotation limit assembly is installed on the damping spring device 202, a first lifting hydraulic cylinder 205 is installed on the vertical plate 201, a second rotation limit assembly is installed on the power end of the first lifting hydraulic cylinder 205, a second lifting hydraulic cylinder 208 is installed on the other side of the polishing actuator 3, and a first guide roller 209 is installed on the power end of the second lifting hydraulic cylinder 208. The first guide roller 209 is used to tighten and reel the polished iron wire. The first rotation limit assembly includes a first rotating shaft 203 arranged on the damping spring device 202, and a guide limit female roller 204 is installed on the outer surface of the first rotating shaft 203. The second rotation limit assembly includes a second rotating shaft 206 arranged on the power end of the first lifting hydraulic cylinder 205, and a guide limit male roller 207 is installed on the outer surface of the second rotating shaft 206. The guiding and limiting female roller 204 cooperates with the guiding and limiting male roller 207 to limit the iron wire from entering the box body 301 .

[0028] In this embodiment: the polishing actuator 3 includes a box body 301 arranged above the base 1, a jack 304 is arranged inside the box body 301, a lower stage 306 is arranged above the power end of the jack 304, a lower polishing roller 3061 is arranged longitudinally on the lower stage 306, an upper plate 302 is arranged above the lower polishing roller 3061, an upper plate 302 is installed on the upper plate 302, an upper polishing roller 3031 is installed on the upper stage 303, a side polishing assembly is arranged inside the box body 301, a cleaning assembly is longitudinally installed parallel to the box body 301, a cleaning water tank 310 is arranged below the cleaning assembly, a water pump is installed inside the cleaning water tank 310, and is used to pump out the cleaning water inside the cleaning water tank 310. A distance sensor 311 is arranged on one side of the lower stage 306, and the distance sensor 311 is used to measure the distance between the upper polishing roller 3031 and the lower polishing roller 3061, which is a prior art. An excitation motor is installed at one end of the upper polishing roller 3031 and the lower polishing roller 3061. A dust collecting row 312 is installed inside the box 301, and a dust collector is installed on the dust collecting row 312 to absorb the iron filings and dust generated by polishing the iron wire. A limit guide roller 305 is provided on one side of the distance sensor 311 and is installed on the box 301. A limit guide groove is provided on the outer surface of the limit guide roller 305. The side polishing assembly includes a rectangular frame 3071 arranged on the inside of the box 301, and a side polishing roller 307 is vertically installed on the rectangular frame 3071. A stepping motor is installed at one end of the side polishing roller 307 to drive the side polishing roller 307 to rotate. An electric hydraulic cylinder 3072 is installed on the rectangular frame 3071. The cleaning assembly includes a cleaning roller 308 arranged on the box 301, and a power assembly 309 is provided on the cleaning roller 308. The power assembly 309 includes a belt arranged on the outer surface of the cleaning roller 308 , and a driving motor is installed at one end of the cleaning roller 308 .

[0029] Working principle: When in use, first pass the iron wire to be polished between the guide limit female roller 204 and the guide limit male roller 207, start the first lifting hydraulic cylinder 205 to drive the guide limit male roller 207 to move downward, and use the guide limit male roller 207 and the guide limit female roller 204 to limit and guide the iron wire to be polished at the same time. After the iron wire to be polished enters the limit guide roller 305, start the excitation motor to drive the upper polishing roller 3031 and the lower polishing roller 3061 to rotate, turn on the jack 304, drive the lower stage 306 and the rotating lower polishing roller 3061 to rise, and control the distance through the distance sensor 311. When the upper polishing roller 3031 and the lower polishing roller 3061 contact the iron wire to be polished When the upper and lower outer surfaces of the iron wire are being polished, the outer surface of the iron wire can be polished. At the same time, after the polishing of the upper and lower outer surfaces of the iron wire is completed, the electric hydraulic cylinder 3072 is started to push the rectangular frame 3071 to move toward each other, and at the same time, the side polishing rollers 307 are driven to move toward each other, and the front and rear sides of the iron wire are polished. When the iron wire is polished, the iron filings and dust generated during polishing are cleaned and adsorbed through the dust suction row 312, and the power component 309 is started to drive the cleaning roller 308 to rotate to clean the polished iron wire. At the same time, the cleaning water tank 310 is opened to reduce dust and clean the iron filings generated by the cleaning roller 308. When the iron wire is polished, it is guided and reeled up through the first guide roller 209 installed at the power end of the second lifting hydraulic cylinder 208.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire surface polishing device, characterized in that: It comprises a base (1), a polishing actuator (3) is arranged above the base (1), and feeding and discharging mechanisms (2) are arranged on both sides of the polishing actuator (3); The polishing actuator (3) comprises a box (301) arranged above the base (1), a jack (304) being arranged inside the box (301), a lower platform (306) being arranged above the power end of the jack (304), a lower polishing roller (3061) being arranged longitudinally on the lower platform (306), an upper plate (302) being arranged above the lower polishing roller (3061), an upper platform (303) being mounted on the upper plate (302), and a lower polishing roller (3061) being mounted on the upper platform (303). An upper polishing roller (3031) is provided, a side polishing assembly is provided on the inner side of the box body (301), a cleaning assembly is longitudinally and parallelly installed on the box body (301), a cleaning water tank (310) is provided below the cleaning assembly, a distance sensor (311) is provided on one side of the lower platform (306), a dust suction row (312) is installed on the inner side of the box body (301), and a limiting guide roller (305) is provided on one side of the distance sensor (311) and installed on the box body (301).

2. The wire outer surface polishing device according to claim 1, characterized in that: The feeding and discharging mechanism (2) comprises a vertical plate (201) arranged on one side of the polishing actuator (3), a damping spring device (202) being installed in the vertical plate (201), a first rotation limiting assembly being installed on the damping spring device (202), a first lifting hydraulic cylinder (205) being installed on the vertical plate (201), a second rotation limiting assembly being installed on the power end of the first lifting hydraulic cylinder (205), a second lifting hydraulic cylinder (208) being installed on the other side of the polishing actuator (3), a first guide roller (209) being installed on the power end of the second lifting hydraulic cylinder (208).

3. The wire outer surface polishing device according to claim 1, characterized in that: The side polishing assembly comprises a rectangular frame (3071) arranged inside the box (301), a side polishing roller (307) is vertically mounted on the rectangular frame (3071), and an electric hydraulic cylinder (3072) is mounted on the rectangular frame (3071).

4. The wire outer surface polishing device according to claim 1, characterized in that: The cleaning component comprises a cleaning roller (308) arranged on the box body (301), and a power component (309) is arranged on the cleaning roller (308).

5. The wire outer surface polishing device according to claim 2, characterized in that: The first rotation limiting assembly comprises a first rotating shaft (203) arranged on the damping spring device (202), and a guiding limiting female roller (204) is installed on the outer surface of the first rotating shaft (203).

6. The wire outer surface polishing device according to claim 2, characterized in that: The second rotation limiting assembly comprises a second rotating shaft (206) arranged at the power end of the first lifting hydraulic cylinder (205), and a guiding limiting male roller (207) is installed on the outer surface of the second rotating shaft (206).

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