Evanescent mode cutting device
By designing a disappearing die cutting device including a fixing mechanism and an adjustment mechanism, the problems of low manual support efficiency and safety hazards in the prior art are solved, efficient and stable fixation of the disappearing die foam is achieved, and the flatness of the cutting surface and the finished product are improved. quality.
Patent Information
- Application Number
- CN202420456706.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-11
AI Technical Summary
When handling large-volume vanishing mold foam, the existing disappearing mold cutting device requires manual support, which is inefficient and has safety hazards, resulting in uneven cutting surfaces and affecting the quality of the finished product.
A vanishing die cutting device including a fixing mechanism and an adjusting mechanism is designed. The fixing mechanism drives the rotating rod and the threaded rod through the motor, which drives the transmission block and the clamping plate to clamp and fix the disappearing mold foam. The adjustment mechanism manually pulls the stabilizer block and the spring to drive the plug column and the plug block to disengage. The cylindrical hole and plug-in hole are combined with the anti-slip plate and the fixing plate to achieve the fixation of the special-shaped disappearing foam.
Through the automated fixing mechanism and adjustment mechanism, the disappearing mold foam can be fixed efficiently and stably, avoiding the safety hazards of manual support and inefficiency problems, and improving the flatness of the cutting surface and the quality of the finished product.
Smart Images

Figure CN222450533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lost foam cutting, in particular to a lost foam cutting device. Background Art
[0002] Lost foam casting (also known as full-mold casting) is a new casting method that uses a foam plastic mold with binder-free dry sand combined with vacuum technology. It is a foam model with a similar size and shape to the casting that is bonded into a model cluster, painted with refractory paint and dried, buried in dry quartz sand for vibration molding, and poured under negative pressure to vaporize the model. The liquid metal occupies the position of the model, and the casting is formed after solidification and cooling. The lost foam is made of foam. In the lost foam casting process, a cutting device is needed to cut the foam into blocks of uniform size, so as to facilitate subsequent processing.
[0003] Publication number "CN219095282U" provides a lost foam cutting device, including a support frame, a support plate fixedly installed on one side of the support frame, a motor seat fixedly installed on the bottom of the support plate, a first servo motor fixedly installed inside the motor seat, a driving gear fixedly installed on the output end of the first servo motor, a rotating shaft rotatably connected inside the support plate, a driven gear fixedly installed on the bottom of the rotating shaft, the outer side of the driven gear meshes with the outer side of the driving gear, and a rotating disk fixedly installed on the top of the rotating shaft. The lost foam cutting device, through the setting of the sliding frame 13, enables the lost foam cutting device to have the effect of making the foam block smooth and unstuck during the cutting process, thereby playing a role in ensuring the stability of the entire device and achieving the purpose of improving the processing quality of the lost foam.
[0004] However, the above device still has the following problems during implementation:
[0005] When existing cutting devices are used to cut some larger lost foams, users are required to manually support the lost foam. However, this manual support method is inefficient and not only poses a safety hazard, but also the hands are prone to shaking during the support process, resulting in an uneven cut surface of the lost foam, affecting the quality of the finished product. Utility Model Content
[0006] The purpose of the utility model is to provide a lost foam cutting device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A lost foam cutting device comprises a wire saw and a workbench, wherein the wire saw is fixedly mounted on the top of the workbench, and a fixing mechanism is provided on the top of the workbench to fix the lost foam;
[0009] The fixing mechanism includes two motors fixedly mounted on both sides of the workbench, two square grooves are provided on the top of the workbench, the output end of the motor passes through the inside of the square groove and is fixedly connected with a rotating rod, one end of the rotating rod is fixedly connected with a threaded rod, the surface of the threaded rod is transmission-connected with a transmission block, the top of the transmission block is fixedly connected with a clamping plate, and an adjustment mechanism is provided on one side of the clamping plate, which can play a role in fixing the special-shaped lost foam.
[0010] Preferably, the adjusting mechanism includes a fixing frame fixedly connected to one side of the clamping plate, the fixing frames are in several number, the top of the fixing frame is fixedly connected to a stabilizing frame, the bottom of the fixing frame is provided with a cylindrical hole, the inside of the cylindrical hole is movably connected with a plug-in block, the top of the plug-in block is fixedly connected with a plug-in column, one end of the plug-in column passes through the top of the stabilizing frame and is fixedly connected with the stabilizing block, the top of the plug-in block is fixedly connected with a tension spring, one end of the tension spring is fixedly connected to the bottom of the stabilizing frame, a plurality of storage grooves are provided on one side of the clamping plate, a fixing plate is arranged inside the storage groove, a pull-out plate is fixedly connected to one side of the fixing plate, one end of the pull-out plate passes through one side of the fixing frame and is fixedly connected with the stabilizing plate, and the top of the pull-out plate is provided with a plug-in hole for use with the plug-in column.
[0011] Preferably, the bottom solid block of the transmission block is connected with a sliding block, and the inner wall of the square groove is provided with a sliding groove used in conjunction with the sliding block.
[0012] Preferably, a threaded hole is provided on one side of the transmission block, and the threaded hole is used in conjunction with a threaded rod.
[0013] Preferably, a bearing is provided at one end of the threaded rod, and the one end of the threaded rod is rotatably connected to the inner wall of the square groove through the bearing.
[0014] Preferably, the number of the plug holes is several and they are evenly distributed on the surface of the pull-out plate.
[0015] Preferably, an anti-skid plate is fixedly connected to one side of the fixing plate, and the anti-skid plate is made of silicone.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model is provided with a fixing mechanism, and the motor can be started, and the motor rotation drives the rotating rod and the threaded rod to rotate, so that the transmission block drives the sliding block and the clamping plate to approach the two sides of the disappearing film foam along the track of the sliding groove until it moves to clamp it, thereby playing the role of fixing it;
[0018] 2. The utility model is provided with an adjustment mechanism, and the stabilizing block can be manually pulled out, and the tension generated by the tension spring drives the plug-in column and the plug-in block to be separated from the cylindrical hole and the plug-in hole, and then the stabilizing plate is manually pushed, so that the stabilizing plate drives the pulling plate, the fixing plate and the anti-slip plate to move toward the concave and convex part of the special-shaped block, until the fixing plate and the anti-slip plate are driven to move to fit closely with the concave and convex part of the special-shaped lost foam foam, and then the stabilizing block is manually moved, so that the stabilizing block drives the tension spring, the plug-in column and the plug-in block to be inserted into the cylindrical hole through the plug-in hole, so that the special-shaped lost foam foam can be fixed;
[0019] The utility model provides a fixing mechanism and an adjusting mechanism, and can rotate the rotating rod and the threaded rod by the motor in the fixing mechanism, so that the transmission block drives the sliding block and the clamping plate to clamp and fix the lost foam foam. At the same time, by manually pulling the stabilizing block in the adjusting mechanism, the tension generated by the tension spring drives the plug-in column and the plug-in block to be separated from the cylindrical hole and the inside of the plug-in hole. By being used in conjunction with the adjusting mechanism, it can play the role of fixing the concave and convex special-shaped lost foam foam, thereby further improving the fixing effect of the fixing mechanism and the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 It is a three-dimensional diagram of the partial structure of the utility model;
[0022] Figure 3 For this utility model Figure 2 A magnified view of the local structure at point A in the middle;
[0023] Figure 4 It is a three-dimensional diagram of the local structure of the adjustment mechanism of the utility model;
[0024] Figure 5 It is a three-dimensional diagram of the local structure of the fixing mechanism and the adjusting mechanism of the utility model;
[0025] Figure 6 It is a stereoscopic diagram of the local structure of the adjusting mechanism of the utility model.
[0026] In the figure: 1. Wire saw machine; 2. Workbench; 3. Motor; 4. Square slot; 5. Rotating rod; 6. Threaded rod; 7. Transmission block; 8. Clamping plate; 9. Fixed frame; 10. Stabilizing frame; 11. Cylindrical hole; 12. Plug-in block; 13. Plug-in column; 14. Stabilizing block; 15. Tension spring; 16. Storage slot; 17. Fixed plate; 18. Pull-out plate; 19. Stabilizing plate; 20. Plug-in hole; 21. Sliding block; 22. Sliding slot; 23. Threaded hole; 24. Bearing; 25. Anti-skid plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5 , the utility model provides a technical solution:
[0029] Embodiment 1:
[0030] A lost foam cutting device comprises a wire saw 1 and a workbench 2, wherein the wire saw 1 is fixedly mounted on the top of the workbench 2, and a fixing mechanism is arranged on the top of the workbench 2 to fix the lost foam;
[0031] The fixing mechanism includes two motors 3 fixedly mounted on both sides of the workbench 2. Two square slots 4 are provided on the top of the workbench 2. The output end of the motor 3 passes through the inside of the square slot 4 and is fixedly connected with a rotating rod 5. One end of the rotating rod 5 is fixedly connected with a threaded rod 6. The surface of the threaded rod 6 is transmission-connected with a transmission block 7. The top of the transmission block 7 is fixedly connected with a clamping plate 8. An adjustment mechanism is provided on one side of the clamping plate 8, which can play a role in fixing the special-shaped lost foam.
[0032] In this embodiment, by setting a fixing mechanism, when the user uses the wire saw machine 1 to cut the foam block, by starting the motor 3 in the fixing mechanism, the motor 3 rotates to drive the rotating rod 5 and the threaded rod 6 to rotate, and the external thread on the surface of the threaded rod 6 squeezes the internal thread inside the threaded hole 23, so that the transmission block 7 drives the sliding block 21 and the clamping plate 8 to approach the two sides of the disappearing film foam along the trajectory of the sliding groove 22 until it moves to clamp it, so as to play the role of fixing it;
[0033] The invention solves the problem that when the existing cutting device is used to cut some larger lost foams, the user needs to manually support the lost foam. However, this manual support method is inefficient and not only poses a safety hazard, but also the hand is prone to shaking during the support process, which results in an uneven cut surface of the lost foam after cutting, affecting the quality of the finished product.
[0034] The bottom solid block of the transmission block 7 is connected with a sliding block 21, and the inner wall of the square groove 4 is provided with a sliding groove 22 used in conjunction with the sliding block 21;
[0035] By providing the sliding block 21 and the sliding groove 22 , when the transmission block 7 moves, the sliding block 21 can be driven to move along the track of the sliding groove 22 , thereby limiting the moving track of the transmission block 7 .
[0036] A threaded hole 23 is provided on one side of the transmission block 7, and the threaded hole 23 is used in conjunction with the threaded rod 6;
[0037] By providing the threaded hole 23 , the internal thread inside the threaded hole 23 can be squeezed by the external thread on the surface of the threaded rod 6 , so that the transmission block 7 drives the sliding block 21 to move along the track of the sliding groove 22 .
[0038] A bearing 24 is provided at one end of the threaded rod 6, and one end of the threaded rod 6 is rotatably connected to the inner wall of the square groove 4 through the bearing 24;
[0039] By providing the bearing 24 , the threaded rod 6 can rotate around the rotation track of the bearing 24 when it rotates, thereby limiting the rotation track of the threaded rod 6 .
[0040] Embodiment 2:
[0041] On the basis of the first embodiment, the fixing mechanism in the first embodiment can play the role of fixing the lost foam, but this mechanism does not have the function of fixing the special-shaped lost foam. When the user needs to cut the concave and convex special-shaped lost foam, the clamping plate 8 in this mechanism cannot fix it well, and it will shake during the cutting process, thereby causing the cutting position to shift, which will also affect the quality of the finished product. The adjustment mechanism in this application includes a fixing frame 9 fixedly connected to one side of the clamping plate 8. The number of the fixing frames 9 is several. The top of the fixing frame 9 is fixedly connected to a stabilizing frame 10. The bottom of the fixing frame 9 is provided with a cylindrical hole 11. The hole 11 is movably connected with a plug block 12 inside, and a plug column 13 is fixedly connected to the top of the plug block 12. One end of the plug column 13 passes through the top of the stabilizing frame 10 and is fixedly connected to a stabilizing block 14. A tension spring 15 is fixedly connected to the top of the plug block 12, and one end of the tension spring 15 is fixedly connected to the bottom of the stabilizing frame 10. A plurality of storage grooves 16 are provided on one side of the clamping plate 8. A fixed plate 17 is provided inside the storage groove 16. A pull-out plate 18 is fixedly connected to one side of the fixed plate 17. One end of the pull-out plate 18 passes through one side of the fixing frame 9 and is fixedly connected to a stabilizing plate 19. A plug hole 20 used in conjunction with the plug column 13 is provided on the top of the pull-out plate 18.
[0042] By setting an adjustment mechanism in this embodiment, when the user needs to cut the uneven special-shaped disappearing film foam, he can use the fixing mechanism and manually pull the stabilizing block 14, so that the tension generated by the tension spring 15 can drive the plug-in column 13 and the plug-in block 12 to disengage from the cylindrical hole 11 and the plug-in hole 20. At this time, the stabilizing plate 19 can be manually pushed to make the stabilizing plate 19 drive the pulling plate 18, the fixing plate 17 and the anti-slip plate 25 to move toward the concave and convex part of the special-shaped block foam until the fixing plate 17 and the anti-slip plate 25 are moved to fit closely with the concave and convex part of the special-shaped block foam. Then, the stabilizing block 14 can be manually moved to make the stabilizing block 14 drive the tension spring 15, the plug-in column 13 and the plug-in block 12 to be inserted into the cylindrical hole 11 through the plug-in hole 20, so as to fix the special-shaped block foam.
[0043] By providing the anti-slip plate 25, the contact area and friction force between the special-shaped block foam and the fixing plate 17 are increased, so that the fixing effect is better, thereby further improving the fixing effect of the fixing mechanism, and solving the problem that this mechanism does not have the function of fixing the special-shaped lost foam foam. When the user needs to cut the concave and convex special-shaped lost foam, the clamping plate 8 in this mechanism cannot fix it well, and it will shake during the cutting process, thereby causing the cutting position to shift, which will also affect the quality of the finished product.
[0044] One side of the fixing plate 17 is fixedly connected with an anti-skid plate 25, and the material of the anti-skid plate 25 is silicone;
[0045] By setting the anti-skid plate 25 and making the material of the anti-skid plate 25 as silicone, the contact area and friction force between the special-shaped block foam and the fixing plate 17 can be increased through the anti-skid plate 25, so that the fixing effect is better.
[0046] The number of the plug holes 20 is several and evenly distributed on the surface of the pull-out plate 18;
[0047] By setting a number of insertion holes 20 and evenly distributing them on the surface of the pull-out plate 18, the pull-out plate 18 can drive the fixing plate 17 and the anti-slip plate 25 to adjust according to the different positions of the concave and convex parts of the special-shaped block foam, thereby fixing the concave and convex parts.
[0048] Working principle: When the user uses the wire saw machine 1 to cut the foam block, the motor 3 in the fixing mechanism is started, and the rotation of the motor 3 drives the rotating rod 5 and the threaded rod 6 to rotate, and the external thread on the surface of the threaded rod 6 squeezes the internal thread inside the threaded hole 23, so that the transmission block 7 drives the sliding block 21 and the clamping plate 8 to approach the two sides of the disappearing film foam along the trajectory of the sliding groove 22 until it moves to clamp it, so as to play the role of fixing it;
[0049] When the user needs to cut the uneven special-shaped disappearing film foam, the user can use the fixing mechanism and manually pull the stabilizing block 14, so that the tension generated by the tension spring 15 can drive the plug-in column 13 and the plug-in block 12 to disengage from the cylindrical hole 11 and the plug-in hole 20. At this time, the stabilizing plate 19 can be manually pushed to make the stabilizing plate 19 drive the pulling plate 18, the fixing plate 17 and the anti-slip plate 25 to move toward the concave and convex part of the special-shaped block foam until the fixing plate 17 and the anti-slip plate 25 are moved to fit closely with the concave and convex part of the special-shaped block foam. Then, the stabilizing block 14 can be manually moved to make the stabilizing block 14 drive the tension spring 15, the plug-in column 13 and the plug-in block 12 to be inserted into the cylindrical hole 11 through the plug-in hole 20, so as to fix the special-shaped block foam. By setting the anti-slip plate 25, the contact area and friction between the special-shaped block foam and the fixing plate 17 are increased, so that the fixing effect is better, thereby further improving the fixing effect of the fixing mechanism.
[0050] It should be noted that the wire saw machine 1 and the motor 3 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. The specific composition and principle of the power supply of the wire saw machine 1 and the motor 3 are clear to those skilled in the art, so they will not be described in detail.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lost foam cutting device, comprising a wire saw (1) and a workbench (2), wherein the wire saw (1) is fixedly mounted on the top of the workbench (2), and characterized in that: The top of the workbench (2) is provided with a fixing mechanism, which can play a role in fixing the lost foam foam; The fixing mechanism comprises two motors (3) fixedly mounted on both sides of a workbench (2); two square grooves (4) are provided on the top of the workbench (2); the output end of the motor (3) penetrates into the inside of the square groove (4) and is fixedly connected to a rotating rod (5); one end of the rotating rod (5) is fixedly connected to a threaded rod (6); the surface of the threaded rod (6) is transmission-connected to a transmission block (7); the top of the transmission block (7) is fixedly connected to a clamping plate (8); one side of the clamping plate (8) is provided with an adjustment mechanism, which can play a role in fixing the special-shaped lost foam.
2. A lost foam cutting device according to claim 1, characterized in that: The adjustment mechanism comprises a fixing frame (9) fixedly connected to one side of the clamping plate (8), the number of the fixing frames (9) is several, the top of the fixing frame (9) is fixedly connected to a stabilizing frame (10), the bottom of the fixing frame (9) is provided with a cylindrical hole (11), the inside of the cylindrical hole (11) is movably connected to a plug-in block (12), the top of the plug-in block (12) is fixedly connected to a plug-in column (13), one end of the plug-in column (13) passes through the top of the stabilizing frame (10) and is fixedly connected to a stabilizing block (14), the plug-in block (12) A tension spring (15) is fixedly connected to the top, one end of the tension spring (15) is fixedly connected to the bottom of the stabilizing frame (10), a plurality of storage grooves (16) are provided on one side of the clamping plate (8), a fixing plate (17) is provided inside the storage groove (16), a pull-out plate (18) is fixedly connected to one side of the fixing plate (17), one end of the pull-out plate (18) passes through one side of the fixing frame (9) and is fixedly connected to the stabilizing plate (19), and a plug-in hole (20) for use with the plug-in column (13) is provided on the top of the pull-out plate (18).
3. The lost foam cutting device according to claim 1, characterized in that: The bottom solid block of the transmission block (7) is connected to a sliding block (21), and the inner wall of the square groove (4) is provided with a sliding groove (22) used in conjunction with the sliding block (21).
4. The lost foam cutting device according to claim 1, characterized in that: A threaded hole (23) is provided on one side of the transmission block (7), and the threaded hole (23) is used in conjunction with the threaded rod (6).
5. The lost foam cutting device according to claim 1, characterized in that: One end of the threaded rod (6) is provided with a bearing (24), and one end of the threaded rod (6) is rotatably connected to the inner wall of the square groove (4) via the bearing (24).
6. The lost foam cutting device according to claim 2, characterized in that: The number of the plug holes (20) is several and evenly distributed on the surface of the pull-out plate (18).
7. The lost foam cutting device according to claim 2, characterized in that: An anti-skid plate (25) is fixedly connected to one side of the fixing plate (17), and the anti-skid plate (25) is made of silica gel.
Citation Information
Patent Citations
Evanescent mode cutting device
CN219095282U
Cited By
Cutting device for evanescent mode
CN224295974U