Prefabricated mortar stirring device

By designing a stirring device for prefabricated mortar, using the method of rotating the mixing drum and the spiral stirring knife together, and setting a vibration component on the outer wall of the stirring drum, the problems of poor stirring effect of traditional stirring equipment and blocked material adhesion are solved, and the problems of poor stirring effect of traditional stirring equipment are realized. Efficient stirring and stable production.

CN222450867UActive Publication Date: 2025-02-11INNER MONGOLIA DONGNENG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420056787.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-02-11
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

Traditional premixed mortar stirring equipment has insufficient mixing effect, and the material is prone to adhere to the cavity wall of the stirring equipment, resulting in clogging and mass degradation.

Method used

A prefabricated mortar stirring device is designed, which uses the stirring drum rotation or the stirring drum and the spiral stirring knife to enhance the stirring efficiency of materials, and a vibration component is installed on the outer wall of the stirring drum to cause the material attached to the inner wall to fall off by vibration. , avoid blockage.

Benefits of technology

It improves the mixing efficiency and effect, avoids material blockage, and improves the overall practicality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mortar stirring equipment, and particularly relates to a prefabricated mortar stirring device. The stirring barrel is arranged on the supporting seat, and a stirring cavity is formed in the stirring barrel; the first motor is arranged on the stirring barrel, and the output end of the first motor penetrates through the stirring barrel into the stirring cavity; the first gears are symmetrically arranged on the mixing drum and are fixedly connected with the mixing drum; the second motor is arranged on the bracket and is fixedly connected with the bracket; the rotating shaft is connected with the output end of the second motor, and symmetrically arranged second gears are arranged on the rotating shaft; and the second gear is meshed with the first gear. By adopting the mode that the stirring barrel rotates or the stirring barrel and the spiral stirring cutter rotate together, the material stirring efficiency is improved, meanwhile, the stirring effect is improved, the multiple vibration assemblies are arranged on the stirring barrel, the cavity wall of the stirring barrel is driven by the vibration assemblies to vibrate, materials attached to the inner wall fall off, and therefore the problem of material blockage is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mortar mixing equipment, in particular to a prefabricated mortar mixing device. Background Art

[0002] Premixed mortar refers to various mortar mixtures produced by specialized manufacturers and used in construction projects. It is a new type of building material developed in my country in recent years. It can be divided into ordinary premixed mortar and special mortar according to performance. At present, it is developing rapidly in developed areas such as Shanghai and Changzhou in China. At the same time, many cities are gradually banning on-site mixing of mortar and promoting the use of premixed mortar, which has the advantages of health, environmental protection, stable quality, energy saving and comfort.

[0003] The existing mixing equipment for premixed mortar is equipped with a mixing shaft with mixing blades to mix the mortar, which makes the work efficiency low and easily causes uneven mixing of the mortar, reduces the quality of the premixed mortar, and further affects the pouring effect of the mortar in the later stage. At the same time, the materials of the traditional mixing equipment are very easy to adhere to the cavity wall during the mixing process, causing blockage and affecting the subsequent use. Utility Model Content

[0004] The utility model aims to provide a prefabricated mortar stirring device to solve the technical problems of poor stirring effect and material adhesion to the cavity wall in traditional stirring equipment.

[0005] In order to solve the above technical problems, the specific technical solutions of the utility model are as follows:

[0006] In some embodiments of the present application, a prefabricated mortar mixing device is provided, comprising:

[0007] A bracket, wherein the bracket is provided with supporting seats arranged symmetrically;

[0008] A mixing drum, which is arranged on the support base and is rotatably connected to the support base, and has a mixing chamber inside;

[0009] The stirring chamber is provided with a feed inlet and a discharge outlet;

[0010] A first motor, wherein the first motor is arranged on the mixing drum, and an output end of the first motor passes through the mixing drum to the mixing chamber;

[0011] A first gear, which is symmetrically arranged on the mixing drum and is fixedly connected to the mixing drum;

[0012] A second motor, wherein the second motor is disposed on the bracket and is fixedly connected to the bracket;

[0013] A rotating shaft, the rotating shaft is connected to the output end of the second motor and is provided with a symmetrically arranged second gear;

[0014] The second gear meshes with the first gear.

[0015] In some embodiments of the present application, a spiral stirring blade is provided on the output end of the first motor.

[0016] In some embodiments of the present application, the second motor is a dual-axis output structure, and its output end is fixedly connected to the rotating shaft.

[0017] In some embodiments of the present application, control valves are provided at the feed inlet and the discharge outlet of the mixing drum.

[0018] In some embodiments of the present application, the present invention further comprises: a vibration component, wherein the vibration component is arranged in a ring array on the outer wall of the mixing drum, and the vibration end thereof contacts the outer wall of the mixing drum during operation.

[0019] In some embodiments of the present application, the vibration assembly is a combined structure, including:

[0020] The shell is arranged in a ring array on the mixing drum, and is fixedly connected to the mixing drum. A rotating cavity is provided inside the shell, and a slide groove is provided at the bottom of the rotating cavity;

[0021] A third motor, the third motor is arranged on the housing, and an output end thereof passes through the housing to the rotating cavity;

[0022] A cam, which is arranged on the output end of the third motor and is located in the rotating cavity;

[0023] A first connecting rod, one end of which is hingedly connected to the small-diameter end of the cam;

[0024] A hammering piece, wherein the hammering piece is arranged in the slide groove and is slidably connected to the housing;

[0025] A second connecting rod, one end of which is hinged to the other end of the first connecting rod, and the other end of which is hinged to the top of the hammering piece.

[0026] Compared with the prior art, the beneficial effect of the utility model lies in that, by adopting the method of rotating the mixing drum or rotating the mixing drum and the spiral mixing blade together, the mixing efficiency of the materials is enhanced and the mixing effect is improved at the same time. By providing a plurality of vibration components on the mixing drum, the vibration components drive the mixing drum cavity wall to vibrate, so that the material attached to the inner wall falls off, thereby avoiding the problem of material blockage. By adopting a mechanical transmission structure, the stability of the vibration component is improved, and the production cost is reduced, making the overall practicality higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0028] Figure 1 The overall structural diagram provided for the embodiment of the utility model;

[0029] Figure 2 A schematic diagram of the overall internal structure provided for an embodiment of the utility model;

[0030] Figure 3 A schematic diagram of the arrangement structure of the vibration components provided in the embodiment of the utility model;

[0031] Figure 4 A schematic diagram of the internal structure of the vibration component provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0032] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0033] In order to better understand the purpose, structure and function of the utility model, the following Figure 1-4 , the utility model is further described in detail.

[0034] According to some embodiments of the present application, the invention includes:

[0035] The support 1 is provided with support seats arranged symmetrically, that is, the support 1 is a structure for supporting the mixing drum 2, which can be an integral casting type or a split assembly type structure;

[0036] The mixing drum 2 is a hollow cylindrical structure, which is arranged on a support seat and is rotatably connected to the support seat, and a mixing chamber is arranged inside the mixing drum 2; a feed port 201 and a discharge port 202 are arranged on the mixing chamber, and a control valve is arranged on the feed port 201 and the discharge port 202. It should be noted that the control valve can adopt a mechanical or electrically controlled structure; the mixing drum 2 is supported by the bracket 1, and can rotate on the bracket 1.

[0037] The first motor 3 is a stepping motor or a servo motor, etc. The first motor 3 is arranged on the mixing drum 2, and its output end passes through the mixing drum 2 to the mixing chamber. A spiral mixing blade 301 is arranged on the output end. The electric spiral mixing blade 301 can be rotated in the mixing chamber through the first motor 3.

[0038] The first gear 4 is symmetrically arranged on the mixing drum 2 and is fixedly connected to the mixing drum 2, that is, fixed to the mixing drum 2 by bolts, welding, riveting, etc.;

[0039] The second motor 5 is a stepping motor or a servo motor, etc. It should be noted that the second motor 5 is a dual-axis output structure. The second motor 5 is arranged on the bracket 1 and is fixedly connected to the bracket 1.

[0040] The rotating shaft 6 is fixedly connected to the output end of the second motor 5 , and is provided with a symmetrically arranged second gear 7 , which is meshed with the first gear 4 .

[0041] In order to prevent the material from sticking to the cavity wall, it also includes: a vibration component 8, which is arranged in a ring array on the outer wall of the mixing drum 2, and its vibration end contacts the outer wall of the mixing drum 2 during operation. The vibration component 8 is a combined structure, including:

[0042] The housing 801 is arranged in a ring array on the mixing drum 2, and is fixedly connected to the mixing drum 2. A rotating chamber 8011 is provided inside the housing 801, and a slide groove 8012 is provided at the bottom of the rotating chamber 8011;

[0043] The third motor 802 is a stepping motor or a servo motor, etc. The third motor 802 is arranged on the housing 801, and its output end passes through the housing 801 to the rotating cavity 8011;

[0044] A cam 803, which is disposed on the output end of the third motor 802 and is located in the rotating cavity 8011;

[0045] A first connecting rod 804, one end of which is hinged to the small-diameter end of the cam 803;

[0046] A hammering member 805, wherein the hammering member 805 is disposed in the slide groove 8012 and is slidably connected to the housing 801;

[0047] A second connecting rod 806 , one end of which is hinged to the other end of the first connecting rod 804 , and the other end of which is hinged to the top of the hammering member 805 .

[0048] In order to facilitate the control of the whole machine, a controller, such as an industrial control controller, is also indispensable. The controller controls the working states of the first motor 3, the second motor 5, the third motor 802 and the control valve to control the mixing process of the material.

[0049] Through the above technical solution, the technical effects produced in the embodiments of the present application are:

[0050] After the material enters the stirring chamber through the feed port 201, the stirring drum 2 is driven by the second motor 5 to start rotating, so that the material rotates in the stirring chamber and is mixed under the influence of the spiral stirring blade 301. It should be noted that when the second motor 5 is working, the first motor 3 can be turned on or off according to actual needs, that is, the stirring drum 2 can rotate with the spiral stirring blade 301 at the same time. During the rotation process, the two can be in the same direction or in the opposite direction, thereby improving the stirring efficiency and stirring effect. After the stirring is completed, the control valve of the discharge port 202 is opened, and the spiral stirring blade 301 is driven to rotate by the first motor 3, so that the material is discharged. During the stirring process or after the stirring is completed, the cam 803 is driven to rotate by the third motor 802, so that the first connecting rod 804 swings, and the second connecting rod 806 swings and moves synchronously, so that the hammering member 805 moves longitudinally in the chute 8012, and then hammers the wall of the stirring drum 2, so that the material attached to the cavity wall is shaken off.

[0051] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0052] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0053] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0054] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A prefabricated mortar mixing device, characterized in that: include: A bracket, wherein the bracket is provided with supporting seats arranged symmetrically; A mixing drum, which is arranged on the support base and is rotatably connected to the support base, and has a mixing chamber inside; The stirring chamber is provided with a feed inlet and a discharge outlet; A first motor, wherein the first motor is arranged on the mixing drum, and an output end of the first motor passes through the mixing drum to the mixing chamber; A first gear, which is symmetrically arranged on the mixing drum and is fixedly connected to the mixing drum; A second motor, wherein the second motor is disposed on the bracket and is fixedly connected to the bracket; A rotating shaft, the rotating shaft is connected to the output end of the second motor and is provided with a symmetrically arranged second gear; The second gear meshes with the first gear.

2. A prefabricated mortar mixing device according to claim 1, characterized in that: A spiral stirring blade is provided on the output end of the first motor.

3. A prefabricated mortar mixing device according to claim 2, characterized in that: The second motor is a dual-shaft output structure, and the output end thereof is fixedly connected to the rotating shaft.

4. A prefabricated mortar mixing device according to claim 3, characterized in that: Control valves are provided at the feed inlet and the discharge outlet of the mixing drum.

5. A prefabricated mortar mixing device according to claim 4, characterized in that: Also includes: The vibration components are arranged in a ring array on the outer wall of the mixing drum, and the vibration ends of the vibration components are in contact with the outer wall of the mixing drum during operation.

6. A prefabricated mortar mixing device according to claim 5, characterized in that: The vibration assembly is a combined structure, comprising: The shell is arranged in a ring array on the mixing drum, and is fixedly connected to the mixing drum. A rotating cavity is provided inside the shell, and a slide groove is provided at the bottom of the rotating cavity; A third motor, the third motor is arranged on the housing, and an output end thereof passes through the housing to the rotating cavity; A cam, which is arranged on the output end of the third motor and is located in the rotating cavity; A first connecting rod, one end of which is hingedly connected to the small-diameter end of the cam; A hammering piece, wherein the hammering piece is arranged in the slide groove and is slidably connected to the housing; A second connecting rod, one end of which is hinged to the other end of the first connecting rod, and the other end of which is hinged to the top of the hammering piece.