Novel whisker composite board producing and forming device

By designing a new type of whisker composite plate production forming device, using a combined structure of working plate, forming block and hydraulic adjustment device, the problems of inflexible production and high cost caused by traditional integrated structure design are solved, and rapid connection is achieved and assembly, adapt to production specifications and improve production efficiency.

CN222451108UActive Publication Date: 2025-02-11SHANGHAI FENGZHU COMPOSITE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421267897.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The traditional whisker composite board production and forming device adopts an integrated structural design, which leads to the need to replace the whisker composite boards of different models when producing different models, which increases the production cost and cycle, and the disassembly and replacement process is cumbersome, which limits the Production flexibility and efficiency.

Method used

A new forming device is designed, adopting a combined structure of a working plate, a first forming block and a second forming block, and quickly connect and assemble through sliding connectors and snap assembly, and automatically adjust the position of the forming block with the hydraulic adjustment device and Spacing, suitable for the production of whisker composite boards of different specifications.

Benefits of technology

It realizes rapid connection and assembly, reduces manual labor burden, enhances the flexibility of the device, adapts to the production of whisker composite boards of different specifications, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forming processing, in particular to a novel whisker composite board production forming device. A novel whisker composite board producing and forming device comprises a working board 1, first forming blocks 2 and second forming blocks 3, the first forming blocks 2 and the second forming blocks 3 are arranged on the top of the working board 1, and the two sets of first forming blocks 2 and second forming blocks 3 are jointly spliced to form a rectangular frame template. The sliding mechanism, the buckle assembly and other connecting pieces of the device achieve the quick connecting mechanism and the assembling process, and the labor burden of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming and processing, in particular to a novel whisker composite plate production and forming device. Background Art

[0002] In the traditional production process of whisker composite boards, the molding device usually adopts an integrated structural design. Although this design is simple, when producing different types of whisker composite boards, it is often necessary to replace the entire molding device with a different model. This not only increases production costs, but also prolongs the production cycle. More importantly, the disassembly and replacement process of the integrated molding device is cumbersome and time-consuming, which brings unnecessary workload to the operator.

[0003] In addition, due to the fixed nature of the forming device, when the specifications or models of the whisker composite board change, it is impossible to adapt to different models (length and width) of whisker composite boards. This limits the flexibility and efficiency of production, which is a clear disadvantage for modern industries that pursue high efficiency and diversified production. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the technical problem is to provide a new whisker composite board production and molding device.

[0005] The technical solution of the utility model is: a novel whisker composite plate production and forming device, comprising a working plate, a first forming block and a second forming block, the first forming block and the second forming block are arranged on the top of the working plate, and two groups of the first forming blocks and the second forming blocks are assembled together into a rectangular frame template;

[0006] The right-angle joint of the first forming block and the second forming block is slidably connected by a first connecting block, the top of the first forming block is provided with a slide groove, a slider is slidably arranged in the slide groove, and elastic ball bearings are symmetrically arranged on both sides of the upper part of the slider; a chimeric block is arranged at one end of the first connecting block, the chimeric block is embedded in the middle of the upper part of the slider, and is clamped with the elastic ball bearings on both sides of the slider; the other end of the first connecting block has a clamping groove, and the edges of both sides of the back of the second forming block are provided with clamping columns, and the clamping groove of the first connecting block is clamped with the clamping columns;

[0007] Furthermore, a buckle assembly is provided on the side of the working plate, and the buckle assembly includes an axle pin, a hook and a lock column. The axle pin is provided with a hook, and the sides of the first forming blocks are provided with lock columns. The hook and the lock column cooperate to clamp and prevent displacement;

[0008] Furthermore, a second connecting member is included, and the second connecting member is used for lengthening the connection of the second forming block.

[0009] Furthermore, a hydraulic adjustment device is included to automatically adjust the position and spacing of the second forming blocks.

[0010] Furthermore, a plurality of spaced-apart snap-in assemblies are provided on the side of the working plate to adjust the position and spacing of the first forming blocks.

[0011] The beneficial effects are as follows: 1. The connecting parts such as the sliding mechanism and the buckle assembly of the device realize a quick connection mechanism and assembly process, reducing the burden of manual labor.

[0012] 2. The hydraulic adjustment device is used to automatically adjust the position and spacing of the forming blocks to adapt to the production of whisker composite boards of different specifications, thereby enhancing the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the buckle assembly in the utility model.

[0015] Figure 3 It is a schematic diagram of the assembly structure of the sliding component in the utility model.

[0016] Figure 4 It is a schematic diagram of the exploded structure of the sliding component in the utility model.

[0017] Figure 5 It is a schematic diagram of the exploded structure of the sliding component in the utility model.

[0018] Figure 6 It is a structural schematic diagram of the second connecting member in the utility model.

[0019] Figure 7 It is a structural schematic diagram of the hydraulic adjustment device in the utility model.

[0020] The names and serial numbers of the parts in the figure are: 1_working plate, 2_first forming block, 201_slide groove part, 3_second forming block, 31_card column, 4_buckle assembly, 41_axle pin, 42_hook, 43_lock column, 5_sliding assembly, 51_first connecting block, 5101_card groove part, 52_embedded block, 53_slider, 54_elastic ball bearing, 6_second connecting part, 7_hydraulic adjustment device. DETAILED DESCRIPTION

[0021] The preferred technical solution of the present utility model is described in detail below with reference to the accompanying drawings.

[0022] Example 1

[0023] like Figure 1-6As shown, a novel whisker composite board production and forming device comprises a working plate 1, a first forming block 2 and a second forming block 3. The first forming block 2 and the second forming block 3 are arranged on the top of the working plate 1. Two groups of the first forming blocks 2 and the second forming blocks 3 are assembled together into a rectangular frame template;

[0024] The right-angle joint of the first forming block 2 and the second forming block 3 is slidably connected by the first connecting block 51. The top of the first forming block 2 is provided with a slide groove 201, and a slider 53 is slidably arranged in the slide groove 201. Elastic ball bearings 54 are symmetrically arranged on both sides of the upper part of the slider 53. One end of the first connecting block 51 is provided with a fitting block 52, which is embedded in the middle of the upper part of the slider 53 and is clamped with the elastic ball bearings 54 on both sides of the slider 53. The other end of the first connecting block 51 has a clamping groove 5101, and the edges of both sides of the back of the second forming block 3 are provided with clamping columns 31. The clamping groove 5101 of the first connecting block 51 is clamped with the clamping column 31.

[0025] A buckle assembly 4 is provided on the side of the working plate 1, and the buckle assembly 4 includes an axle pin 41, a hook 42 and a lock column 43. The axle pin 41 is provided with a hook 42, and the side of the first forming block 2 is provided with a lock column 43. The hook 42 and the lock column 43 cooperate to clamp and prevent displacement;

[0026] A second connecting member 6 is also included, and the second connecting member 6 is used for lengthening the second forming block 3 .

[0027] In the molding device of the present invention, the working plate 1 serves as a working platform for the molding process of the device, wherein the first molding block 2 and the second molding block 3 serve as the wide side and the long side respectively, and the two sets of molding blocks are assembled into a rectangular frame template.

[0028] The first forming block 2 and the second forming block 3 are connected via the sliding assembly 5 to achieve quick assembly and connection. The connecting parts such as the sliding mechanism and the buckle assembly of the device realize a quick connection mechanism and assembly process, reducing the burden of manual labor.

[0029] Example 2

[0030] like Figure 7 As shown, based on Example 1, a novel whisker composite board production and molding device also includes a hydraulic adjustment device 7 for automatically adjusting the position and spacing of the second molding blocks 3.

[0031] The side surface of the working plate 1 is also provided with a plurality of spaced-apart snap-fit ​​assemblies 4 for adjusting the position and spacing of the first forming blocks 2 .

[0032] Implementation process: The staff first slides and connects the first forming block 2 and the second forming block 3 through the first connecting block 51 to form a rectangular frame template. This template will be used to form the whisker composite board.

[0033] According to the size of the whisker composite board to be produced, the operator uses the hydraulic adjustment device 7 and the buckle assembly 4 to adjust the position and spacing of the first forming block 2 and the second forming block 3 .

[0034] Once the forming block is adjusted to a suitable position, it is fixed using the buckle assembly 4 to ensure that the forming block will not shift during the production process.

[0035] The pre-treated whisker composite material is placed in the frame template, and then the molding device is started to perform molding processes such as heating and pressing.

[0036] After the forming process is completed, the buckle assembly 4 and the hydraulic adjustment device 7 are unlocked, and the formed whisker composite plate is taken out.

[0037] Clean the frame template, readjust the position and spacing of the forming blocks according to the production requirements of the next batch, and prepare for the next round of production.

[0038] The forming device of the utility model slides the first forming block 2 and the second forming block 3 through the first connecting block 51 to form a rectangular frame template. Then the position of the first forming block 2 is fixed by the buckle assembly 4 to prevent displacement. The position and spacing of the first and second forming blocks 3 are adjusted by the buckle assembly 4 and the hydraulic adjustment device 7 to adapt to the production of whisker composite board forming processes of different sizes.

[0039] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications, improvements and substitutions can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A novel whisker composite board production and molding device, characterized in that: It comprises a working plate (1), a first forming block (2) and a second forming block (3); the first forming block (2) and the second forming block (3) are arranged on the top of the working plate (1); two groups of the first forming blocks (2) and the second forming blocks (3) are assembled together to form a rectangular frame template; The right-angle joint of the first forming block (2) and the second forming block (3) is slidably connected via a first connecting block (51); a sliding groove portion (201) is provided on the top of the first forming block (2); a sliding block (53) is slidably arranged in the sliding groove portion (201); elastic ball bearings (54) are symmetrically arranged on both sides of the upper part of the sliding block (53); a chimeric block (52) is provided at one end of the first connecting block (51); the chimeric block (52) is embedded in the middle of the upper part of the sliding block (53) and is clamped with the elastic ball bearings (54) on both sides of the sliding block (53); the other end of the first connecting block (51) has a clamping groove portion (5101); clamping columns (31) are provided on both sides of the back edge of the second forming block (3); the clamping groove portion (5101) of the first connecting block (51) is clamped with the clamping column (31).

2. A novel whisker composite board production and forming device according to claim 1, characterized in that: A buckle assembly (4) is arranged on the side of the working plate (1), and the buckle assembly (4) comprises an axle pin (41), a hook (42) and a locking column (43). The axle pin (41) is provided with a hook (42), and the side of the first forming block (2) is provided with a locking column (43). The hook (42) and the locking column (43) cooperate with each other to clamp and prevent displacement.

3. A novel whisker composite board production and forming device according to claim 1, characterized in that: It also includes a second connecting member (6), which is used for lengthening the connection of the second forming block (3).

4. A novel whisker composite board production and forming device according to claim 1, characterized in that: It also includes a hydraulic adjustment device (7) for automatically adjusting the position and spacing of the second forming blocks (3).

5. A novel whisker composite board production and forming device according to claim 1, characterized in that: A plurality of spaced-apart snap-fit ​​assemblies (4) are also provided on the side of the working plate (1) for adjusting the position and spacing of the first forming blocks (2).