Steering lamp shell forming die

By simplifying the mold frame structure of the motorcycle turn signal shell forming mold and integrating an efficient cooling system inside the mold, the problems of complex mold frame structure and high development cost are solved, and the effects of cost reduction, stability and durability are achieved.

CN222451200UActive Publication Date: 2025-02-11NINGBO ZHONGCHENG MOLDING CO LTD
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Patent Information

Application Number
CN202421289758.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The mold frame structure of the motorcycle turn signal shell mold is complex, resulting in high development costs.

Method used

Using the structure of the upper template, the runner plate, the upper mold frame, the lower mold frame and the lower mold template that are connected from top to bottom, simplifying the mold frame design, and integrating the first and second water transport structures inside the mold to optimize Cooling system.

Benefits of technology

It effectively reduces the development cost and processing difficulty of molds, while improving the stability and durability of molds, and optimizes the cooling system to reduce molding cycles and improve product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steering lamp shell forming die which comprises a die frame, the die frame comprises an upper die plate, a runner plate, an upper die frame and a lower die frame which are sequentially overlapped and connected from top to bottom, the die frame further comprises a lower die plate located below the lower die frame, die feet used for supporting the lower die frame are arranged between the lower die frame and the lower die plate, the upper die frame is provided with an upper die core, and the lower die frame is provided with a lower die core. The lower mold frame is provided with a lower mold core; the upper mold frame is provided with a plurality of upper mold core-pulling slots, and the upper mold core-pulling slots are connected with the upper mold core; the lower mold frame is provided with a plurality of lower mold core-pulling slots which are connected with the lower mold core; the plurality of upper mold core-pulling slots and the plurality of lower mold core-pulling slots are correspondingly arranged up and down; the upper mold core is provided with a material opening; a first water conveying structure is arranged in the upper mold frame; the upper mold core and the lower mold core are in concave-convex fit; the lower die frame is provided with a first wear-resistant block slot arranged around the lower die core; and a second water conveying structure is arranged in the lower die frame. The utility model has the advantages of simple structure and reasonable design.
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Description

Technical Field

[0001] The utility model relates to the field of injection molds, in particular to a turning lamp housing molding mold. Background Art

[0002] The current mold application involves every product (such as automobiles, aerospace, daily necessities, electrical communications, medical products and equipment, etc.). As long as there are a large number of products, molds will be used for production, and the mold frame is an inseparable part of the mold. The current mold frame precision requirements will be determined according to different levels and product requirements. The mold frame is a semi-finished product of the mold, composed of various steel plates and parts, and can be said to be the skeleton of the entire mold.

[0003] However, the mold frame of the motorcycle turn signal housing molding mold is relatively complex and the development cost is relatively high. Summary of the invention

[0004] The utility model aims to provide a turning lamp housing forming die, which has a simple die frame structure, reasonable design and low development cost.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a turn signal lamp housing forming mold, including a mold frame, the mold frame includes an upper mold plate, a runner plate, an upper mold frame, and a lower mold frame which are superimposed and connected in sequence from top to bottom, and also includes a lower mold plate located below the lower mold frame, a mold foot for supporting the lower mold frame is provided between the lower mold frame and the lower mold plate, a movable top plate is provided on the lower mold plate, a movement space for the top plate to move up and down is provided between the lower mold frame and the lower mold plate, the upper mold frame is provided with an upper mold core, and the lower mold frame is provided with a There is a lower die core; the upper die frame is provided with a plurality of upper die core-pulling slots, and the upper die core-pulling slots are connected to the upper die core; the lower die frame is provided with a plurality of lower die core-pulling slots, and the plurality of lower die core-pulling slots are connected to the lower die core; the plurality of upper die core-pulling slots and the plurality of lower die core-pulling slots are arranged in correspondence with each other up and down; the upper die core is provided with a material port; a first water transport structure is provided in the upper die frame; the upper die core and the lower die core are in a concave-convex fit; the lower die frame is provided with a first wear-resistant block slot arranged around the lower die core; a second water transport structure is provided in the lower die frame.

[0006] Compared with the prior art, the utility model has the advantages of: simplifying the mold frame structure and reducing costs: adopting the structure of the upper mold plate, runner plate, upper mold frame, lower mold frame and lower mold plate stacked from top to bottom, effectively reducing the complexity of the mold, reducing the development cost and processing difficulty of the mold, and ensuring the stability of the mold. Improve the durability and efficiency of the mold: the mold foot set between the lower mold frame and the lower mold plate and the movable top plate design on the lower mold plate not only ensure the smooth operation of the mold during the opening and closing process, but also provide sufficient operating space for the ejection mechanism, thereby improving production efficiency. In addition, the concave and convex matching design of the upper and lower mold cores ensures the molding accuracy and extends the service life of the mold. Optimize the cooling system: the first and second water transport structures integrated inside the mold can efficiently and evenly cool the mold, reduce the molding cycle, improve product quality, avoid product deformation or defects caused by local overheating, and ensure the consistency and surface finish of the product. Enhance demoulding performance and reduce wear: the first wear-resistant block slot set around the lower mold frame significantly reduces the wear of the mold during long-term use by installing wear-resistant materials, thereby improving the durability of the mold. At the same time, the corresponding arrangement of the core-pulling slots of the upper mold and the lower mold facilitates the smooth demoulding of parts with complex shapes, reducing the risk of product damage. Improve molding quality: The design of the material port ensures the uniform filling of the plastic melt, and combined with a reasonable core-pulling structure, each detail of the turn signal housing can be accurately molded, improving the appearance quality and functionality of the product.

[0007] In some embodiments of the present invention, the first water transport structure includes a first transverse water transport channel and a plurality of first longitudinal water transport channels; the plurality of first longitudinal water transport channels are all connected to the first transverse water transport channel.

[0008] In some embodiments of the present invention, the second water transport structure includes a second transverse water transport channel and a plurality of second longitudinal water transport channels; the plurality of second longitudinal water transport channels are all connected to the second transverse water transport channel.

[0009] High-efficiency heat dissipation system: By setting up the first and second water transport structures, including a transverse and longitudinal staggered water channel network (the first transverse water transport channel and the first longitudinal water transport channel, and the second transverse water transport channel and the second longitudinal water transport channel), rapid and uniform heat dissipation inside the mold is achieved. This design not only simplifies the complexity of the cooling system, but also significantly improves the heat exchange efficiency, avoids the problem of plastic part deformation caused by local overheating, and extends the service life of the mold.

[0010] In some embodiments of the utility model, the material port is connected to a "V"-shaped material channel. Material flow optimization: The "V"-shaped material channel design connected to the material port uses its natural guiding characteristics to effectively guide and accelerate the flow of plastic melt, reduce injection pressure loss and shear heat generation, ensure that the material evenly fills the mold cavity, improves the consistency and surface finish of the molded part, and also reduces energy consumption during the injection molding process.

[0011] In some embodiments of the utility model, a third wear-resistant block slot is further provided in the lower die core-pulling slot.

[0012] Enhanced durability: A third wear-resistant block slot is added to the core-pulling slot of the upper die. By installing the wear-resistant block, the wear resistance of the die during frequent extraction is greatly enhanced. This design detail effectively extends the life of key components of the die, reduces maintenance costs and downtime, and ensures long-term stable production efficiency and product quality.

[0013] In some embodiments of the present invention, the lower mold core is provided with a plurality of ejector channels penetrating vertically.

[0014] Simplified demoulding process: Several vertical ejector channels built into the lower mold core are directly connected to the demoulding mechanism, simplifying the demoulding steps of the mold. This layout not only speeds up the demoulding speed of the product and reduces residual stress, but also ensures the smoothness and accuracy of the demoulding action, which plays a key role in improving the production cycle and reducing the defective rate. In addition, this design also facilitates the replacement and maintenance of the ejector, further improving the overall operability and maintenance convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is the cross-sectional view of the upper mold frame;

[0017] Figure 3 Schematic diagram of the upper mold frame and the lower mold frame Figure 1 ;

[0018] Figure 4 Schematic diagram of the upper mold frame and the lower mold frame Figure 2 .

[0019] In the figure: 1. upper mold plate; 2. runner plate; 3. upper mold frame; 4. lower mold frame; 5. lower mold plate; 6. mold foot; 7. top plate; 8. upper mold core; 9. lower mold core; 10. upper mold core-pulling slot; 11. lower mold core-pulling slot; 12. material port; 13. first water transport structure; 14. first wear-resistant block slot; 15. second water transport structure; 16. first transverse water transport channel; 17. first longitudinal water transport channel; 18. second transverse water transport channel; 19. second longitudinal water transport channel; 20. material channel; 22. third wear-resistant block slot; 23. ejector pin channel. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0021] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.

[0022] It should be noted that the terms "first", "second", etc. in the specification and claims of the present utility model are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0023] The terms "including" and "having" and any variations thereof in the specification and claims of the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0024] like Figure 1-Figure 4As shown, a mold for forming a turn signal lamp housing includes a mold frame, which includes an upper mold plate 1, a runner plate 2, an upper mold frame 3, and a lower mold frame 4 that are overlapped and connected in sequence from top to bottom, and also includes a lower mold plate 5 located below the lower mold frame 4, a mold foot 6 for supporting the lower mold frame 4 is provided between the lower mold frame 4 and the lower mold plate 5, a movable top plate 7 is provided on the lower mold plate 5, and a movement space for the top plate 7 to move up and down is provided between the lower mold frame 4 and the lower mold plate 5, the upper mold frame 3 is provided with an upper mold core 8, and the lower mold frame 4 is provided with a lower mold core 9; the upper mold frame 3 is provided with a plurality of The upper die core-pulling slot 10 is connected to the upper die core 8; the lower die frame 4 is provided with a plurality of lower die core-pulling slots 11, and the plurality of lower die core-pulling slots 11 are connected to the lower die core 9; the plurality of upper die core-pulling slots 10 and the plurality of lower die core-pulling slots 11 are arranged correspondingly up and down; the upper die core 8 is provided with a material port 12; a first water transport structure 13 is provided in the upper die frame 3; the upper die core 8 and the lower die core 9 are concave-convex matched; the lower die frame 4 is provided with a first wear-resistant block slot 14 arranged around the lower die core 9; a second water transport structure 15 is provided in the lower die frame 4.

[0025] In the above structure: Simplify the mold frame structure and reduce costs: The structure of the upper mold plate 1, the runner plate 2, the upper mold frame 3, the lower mold frame 4 and the lower mold plate 5, which are stacked from top to bottom, effectively reduces the complexity of the mold, reduces the development cost and processing difficulty of the mold, and ensures the stability of the mold. Improve the durability and efficiency of the mold: The mold foot 6 set between the lower mold frame 4 and the lower mold plate 5 and the movable top plate 7 on the lower mold plate 5 not only ensure the smooth operation of the mold during the opening and closing process, but also provide sufficient operating space for the ejection mechanism, thereby improving production efficiency. In addition, the concave and convex matching design of the upper and lower mold cores 9 ensures the molding accuracy and extends the service life of the mold. Optimize the cooling system: The first and second water transport structures 15 integrated inside the mold can efficiently and evenly cool the mold, reduce the molding cycle, improve product quality, avoid product deformation or defects caused by local overheating, and ensure the consistency and surface finish of the product. Enhance demoulding performance and reduce wear: The first wear-resistant block slot 14 set around the lower mold frame 4 significantly reduces the wear of the mold during long-term use by installing wear-resistant materials, thereby improving the durability of the mold. At the same time, the corresponding arrangement of the upper mold core-pulling slot 10 and the lower mold core-pulling slot 11 facilitates the smooth demoulding of complex-shaped parts and reduces the risk of product damage. Improve molding quality: The design of the material port 12 ensures the uniform filling of the plastic melt, and combined with a reasonable core-pulling structure, each detail of the turn signal housing can be accurately molded, improving the appearance quality and functionality of the product.

[0026] Specifically, the first water transport structure 13 includes a first transverse water transport channel 16 and a plurality of first longitudinal water transport channels 17 ; the plurality of first longitudinal water transport channels 17 are all connected to the first transverse water transport channel 16 .

[0027] Specifically, the second water transport structure 15 includes a second transverse water transport channel 18 and a plurality of second longitudinal water transport channels 19 ; the plurality of second longitudinal water transport channels 19 are all connected to the second transverse water transport channel 18 .

[0028] High-efficiency heat dissipation system: By setting up the first and second water transport structures 15, including a transverse and longitudinal staggered water channel network (the first transverse water transport channel 16 and the first longitudinal water transport channel 17, and the second transverse water transport channel 18 and the second longitudinal water transport channel 19), rapid and uniform heat dissipation inside the mold is achieved. This design not only simplifies the complexity of the cooling system, but also significantly improves the heat exchange efficiency, avoids the problem of plastic part deformation caused by local overheating, and extends the service life of the mold.

[0029] Specifically, the material port 12 is connected to a "V"-shaped material channel 20. Material flow optimization: The "V"-shaped material channel 20 connected to the material port 12 is designed to effectively guide and accelerate the flow of the plastic melt by utilizing its natural guiding characteristics, reduce injection pressure loss and shear heat generation, ensure that the material uniformly fills the mold cavity, improve the consistency and surface finish of the molded part, and also reduce energy consumption during the injection molding process.

[0030] Specifically, a third wear-resistant block slot 22 is further provided in the lower die core-pulling slot 11 .

[0031] Enhanced durability: The second and third wear-resistant block slots 22 are added to the upper die core pulling slot 10. By installing wear-resistant blocks, the wear resistance of the die during frequent pulling is greatly enhanced. This design detail effectively extends the life of key components of the die, reduces maintenance costs and downtime, and ensures long-term stable production efficiency and product quality.

[0032] Specifically, the lower mold core 9 is provided with a plurality of ejector passages 23 penetrating vertically.

[0033] Simplified demoulding process: The lower mold core 9 has several ejector channels 23 that penetrate up and down, which are directly connected to the demoulding mechanism, simplifying the demoulding steps of the mold. This layout not only speeds up the demoulding speed of the product and reduces the residual stress, but also ensures the smoothness and accuracy of the demoulding action, which plays a key role in improving the production cycle and reducing the defective rate. In addition, this design also facilitates the replacement and maintenance of the ejector, further improving the overall operability and maintenance convenience.

[0034] The above describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mold for forming a turn signal lamp housing, comprising a mold frame, the mold frame comprising an upper mold plate, a runner plate, an upper mold frame, and a lower mold frame which are sequentially overlapped and connected from top to bottom, and further comprising a lower mold plate located below the lower mold frame, a mold foot for supporting the lower mold frame is provided between the lower mold frame and the lower mold plate, a movable top plate is provided on the lower mold plate, and a movement space for the top plate to move up and down is provided between the lower mold frame and the lower mold plate, characterized in that: The upper mold frame is provided with an upper mold core, and the lower mold frame is provided with a lower mold core; the upper mold frame is provided with a plurality of upper mold core-pulling slots, and the upper mold core-pulling slots are connected to the upper mold core; the lower mold frame is provided with a plurality of lower mold core-pulling slots, and the plurality of lower mold core-pulling slots are connected to the lower mold core; the plurality of upper mold core-pulling slots and the plurality of lower mold core-pulling slots are arranged in correspondence with each other up and down; the upper mold core is provided with a material port; a first water transport structure is provided in the upper mold frame; the upper mold core and the lower mold core are matched in a concave-convex manner; the lower mold frame is provided with a first wear-resistant block slot arranged around the lower mold core; and a second water transport structure is provided in the lower mold frame.

2. The mold for forming a turn signal lamp housing according to claim 1, characterized in that: The first water transport structure includes a first transverse water transport channel and a plurality of first longitudinal water transport channels; the plurality of first longitudinal water transport channels are all connected to the first transverse water transport channel.

3. The mold for forming a turn signal lamp housing according to claim 1, characterized in that: The second water transport structure includes a second transverse water transport channel and a plurality of second longitudinal water transport channels; the plurality of second longitudinal water transport channels are all connected to the second transverse water transport channel.

4. The mold for forming a turn signal lamp housing according to claim 1, characterized in that: The material opening is connected with a "V"-shaped material channel.

5. The mold for forming a turn signal lamp housing according to claim 1, characterized in that: A third wear-resistant block slot is also provided in the lower die core-pulling slot.

6. The mold for forming a turn signal lamp housing according to claim 1, characterized in that: The lower die core is provided with a plurality of ejector pin passages penetrating up and down.