Automatic charging device

By introducing liquid cooling system and gun line management device into the automatic charging device, the efficiency reduction and damage caused by the heat generation of the charging gun is solved, and through reasonable bending radius and fulcrum point design, the gun line wear and impedance of the coolant flow is avoided. , achieving efficient and safe high-power charging.

CN222451988UActive Publication Date: 2025-02-11GUOCHUANG INNOVATION CENTER OF MOBILE ENERGY (JIANGSU) CO.,LTD.
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Patent Information

Application Number
CN202420878065.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-02-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The head and line of the charging gun will generate heat during charging, resulting in reduced charging efficiency and may cause damage to the charging gun or even fire. At the same time, the line of the gun is prone to wear and tear when manually operating the charging.

Method used

An automatic charging device is designed, including a liquid cooling system and a gun line management device. The liquid cooling system provides cooling for the gun line and gun head through coolant, improving charging efficiency; the gun line management device avoids wear of the gun line and obstruction of the coolant flow by setting appropriate line fulcrum points and bending radius.

Benefits of technology

The charging current and power are increased through the liquid cooling system to achieve high-power charging; the gun line management device avoids gun line wear and obstruction of the cooling liquid flow, ensuring the stability and safety of the charging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic charging device. The automatic charging device comprises a charging gun; an automatic charging system; the liquid cooling system comprises a cold source and a cooling pipe, the cold source is used for providing cooling liquid, and the cooling liquid cools a gun line and a gun head of the charging gun through the cooling pipe and then flows back to the cold source; and the gun line management device is used for arranging line passing fulcrums for gun line suspension. The liquid cooling system can provide a cooling function for the gun line and the gun head of the charging gun during charging, so that the charging current and the charging power of the automatic charging device can be improved, high-power charging is realized, a proper line passing fulcrum is provided for the gun line by arranging the gun line management device, and the charging efficiency is improved. The gun line and the cooling pipe have enough bending radiuses under any charging working condition, so that the gun line and the cooling pipe can move and bend orderly and reasonably in the charging action process, and the problems that the gun line is abraded and the cooling liquid flow is blocked due to the fact that the gun line is mopped to the ground and is bent sharply can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging, in particular to an automatic charging device. Background Art

[0002] With the popularity of new energy electric vehicles, the development of fast charging technology is becoming more and more important. As an important component of the charging device, the charging gun has various mature products on the market. In order to increase the charging speed, shorten the charging time and provide better user experience, the charging current and power need to be increased accordingly.

[0003] However, during the charging process, the gun head and gun wire of the charging gun will generate heat. In particular, the contact resistance of the gun head is large, and its internal local parts generate a lot of heat, which will cause the temperature of the charging gun head to rise rapidly, thereby reducing the charging efficiency and causing significant damage to the charging gun, and even causing a fire. In addition, the gun wire sheath is generally soft and thin, and there are problems with the gun wire dragging on the ground, wearing, dragging and bending during manual charging, which increases the wear of the cable. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an automatic charging device.

[0005] The technical solution adopted by the utility model is as follows:

[0006] The utility model proposes an automatic charging device, comprising: a charging gun, the charging gun comprising a gun line and a gun head; an automatic charging system, the automatic charging system is used to control the charging gun to automatically insert the gun and charge; a liquid cooling system, the liquid cooling system comprises a cold source and a cooling pipe, the cold source is used to provide a coolant, the coolant cools the gun line and the gun head of the charging gun through the cooling pipe and then flows back to the cold source; a gun line management device, the gun line management device is used to provide a line fulcrum for the gun line.

[0007] The automatic charging device of the utility model also has the following additional technical features:

[0008] Specifically, the gun line management device includes: a line clamp.

[0009] Furthermore, the wire clamp is above the ground by a first set distance.

[0010] Specifically, the cooling pipe starts from the outlet of the cold source, and after coming into contact with the charging gun needle and the metal conductor inside the gun head along the gun line, returns from the inside of the gun head to the inlet of the cold source.

[0011] Specifically, the liquid cooling system further includes: a pump, which is connected to the cooling pipe and is used to drive the coolant.

[0012] Specifically, the gun line further includes: a wire sheath, the wire sheath covers the outside of the gun line, and the wire sheath is an external protective structure of the gun line.

[0013] Beneficial effects of the utility model:

[0014] The utility model can provide cooling function for the gun line and the gun head of the charging gun during charging through the liquid cooling system, thereby improving the charging current and charging power of the automatic charging device and realizing high-power charging. By setting the gun line management device, a suitable line fulcrum is provided for the gun line, so that the gun line and the cooling tube have a sufficient bending radius under any charging condition, so that the gun line and the cooling tube can move and bend in an orderly and reasonable manner during the charging action, thereby avoiding the problems of gun line wear and coolant flow obstruction caused by the gun line dragging on the ground and sharp bending. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an automatic charging device according to an embodiment of the utility model;

[0016] Figure 2 is a side schematic diagram of a cooling tube in a bent state 1 according to an embodiment of the utility model;

[0017] Figure 3 is a cross-sectional schematic diagram of a cooling tube in a bent state 1 according to an embodiment of the utility model;

[0018] Figure 4 is a side schematic diagram of a cooling tube in a bent state 2 according to an embodiment of the utility model;

[0019] Figure 5 is a cross-sectional schematic diagram of a cooling tube in a bent state 2 according to an embodiment of the utility model;

[0020] Figure 6 is a side schematic diagram of a cooling tube in a bent state 3 according to an embodiment of the utility model;

[0021] Figure 7 is a cross-sectional schematic diagram of a cooling tube in a bent state 3 according to an embodiment of the utility model;

[0022] Figure 8 is a front view of a gun line in posture 1 according to an embodiment of the utility model;

[0023] Fig. 9 is a top view of a gun line in posture 1 according to an embodiment of the utility model;

[0024] Fig.10 is a front view of a gun line in posture 2 according to an embodiment of the utility model;

[0025] Fig.11 is a top view of a gun line in posture 2 according to an embodiment of the utility model;

[0026] Fig.12 is a front view of a gun line in posture 3 according to an embodiment of the utility model;

[0027] Fig.13 3 is a top view of a gun line in posture 3 according to an embodiment of the present invention. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Figure 1 : is a schematic diagram of the structure of an automatic charging device according to an embodiment of the utility model, such as Figure 1 As shown, the automatic charging device includes: a charging gun 10, an automatic charging system 20, a liquid cooling system and a gun line management device 40.

[0030] Among them, the charging gun 10 includes a gun line 101 and a gun head 102; the automatic charging system 20 is used to control the charging gun 10 to automatically insert the gun and charge; the liquid cooling system includes a cold source 301 and a cooling pipe 302, the cold source 301 is used to provide coolant, and the coolant cools the gun line 101 and the gun head 102 of the charging gun through the cooling pipe 302 and then flows back to the cold source 301; the gun line management device 40 is used to provide a wire fulcrum for the gun line and the cooling pipe 302.

[0031] Specifically, Figure 1As shown, the charging gun 10 includes: a gun line 101, a gun head 102, an automatic mechanical arm 103 and a visual positioning system 104. The gun head 102 has a charging gun needle and a metal conductor inside, which is positioned by the visual positioning system 104. The automatic charging system 20 controls the movement of the automatic mechanical arm 103 according to the positioning result to realize automatic insertion and automatic charging of the gun head 102. In order to improve the charging power, the gun line 101 is a liquid-cooled gun line. The cooling pipe 301 of the liquid cooling system cools the gun line 101 and the gun head 102 through the coolant provided by the cold source 301. The liquid cooling system is a heat dissipation cold source. The coolant is driven to flow through the gun line 101 and the gun head 102 through power elements such as pumps, providing a cooling function for the gun line 101 and the gun head 102 during charging, thereby increasing the charging current and the charging power. However, if the gun line 101 is bent, the cooling pipe 301 will also be bent and deformed, resulting in a reduction in the cross-sectional area at the bend, obstruction of the flow of the coolant, or even blockage. To this end, the utility model is provided with a gun line management device 40, which is a fixed or movable structure. The device can set a suitable wire fulcrum for the gun line 101, so that the gun line 101 and the cooling tube 302 have a sufficient bending radius under any charging condition, so that the gun line 101 and the cooling tube 302 can move and bend in an orderly and reasonable manner during the charging action, thereby avoiding the problem of gun line wear and coolant flow obstruction caused by the gun line and the cooling tube dragging on the ground and sharp bending.

[0032] Specifically, the bending process of the cooling tube 302 is as follows: Figure 2-7 , pipeline bending state 1, pipeline bending state 2 and pipeline bending state 3 are three process change examples of the cooling pipe 302 when the gun line 101 is bent (only three state examples in the whole process). During the bending process of the gun line 101, the internal cooling pipe 302 will also be bent, and the cross-sections of the cooling pipe 302 are S1-S2-S3 in sequence, and the cross-sectional area is constantly decreasing (for the same circumference, the circle has the largest area, and the less it is close to the circle, the smaller the area), which causes the flow of the coolant 1012 to be obstructed or even blocked. The automatic charging system using the gun line management device can set appropriate line fulcrums and movement paths for the gun line 101 and the cooling pipe 302, so as to ensure that the gun line 101 has a sufficient bending radius under any charging condition to avoid excessive bending.

[0033] An example of the bending of the gun line 101 during the automatic charging process is as follows Figure 8-13 , posture 1, posture 2, and posture 3 are three typical postures, respectively. In any bending section of any posture, the bending radius R11, R12, R1, R21, R22, R23, R31, R32, R33 of the liquid cooling gun line 101 and any other bending radius can be greater than the minimum bending radius required by the gun line 101, so as to avoid the internal cooling pipe 302 being excessively bent and causing the flow of the coolant 1012 to be blocked.

[0034] Furthermore, in the present invention, the cooling pipe 302 may start from the outlet of the cold source 301 , and after contacting the charging gun needle and the metal conductor inside the gun head along the gun line 101 , return to the inlet of the cold source 301 from inside the gun head.

[0035] In the present invention, the liquid cooling system may further include: a pump, which is disposed in the cooling pipe 302 , and the pump 302 is used to drive the coolant, and can increase the flow rate of the coolant and improve the cooling efficiency.

[0036] In the present invention, the gun line management device 40 may include: a line clamp 401. The line clamp 401 is above the ground by a first set distance.

[0037] Specifically, the wire clamp 301 of the gun wire management device 40 is set at a certain height, that is, the gun wire 101 is suspended and is located above the ground 40 under any charging conditions, and there will be no problem of the gun wire dragging on the ground and causing cable wear.

[0038] In the present invention, the gun line may further include: a wire sheath, the wire sheath covers the outside of the gun line, the wire sheath is the gun line external protection structure, and is used to protect the gun line. A wire sheath may also be provided outside the cooling pipe 302 .

[0039] In summary, according to the automatic charging device of the embodiment of the utility model, a liquid cooling system can provide a cooling function for the gun line and the gun head of the charging gun during charging, thereby increasing the charging current and charging power of the automatic charging device and realizing high-power charging. By setting a gun line management device to provide a suitable wire fulcrum for the gun line, the gun line and the cooling tube have a sufficient bending radius under any charging condition, so that the gun line and the cooling tube can move and bend in an orderly and reasonable manner during the charging action, thereby avoiding the problems of gun line wear and coolant flow obstruction caused by the gun line dragging on the ground and sharp bending.

[0040] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0041] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0043] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An automatic charging device, characterized in that: include: A charging gun, the charging gun comprising a gun line and a gun head; An automatic charging system, which is used to control the charging gun to automatically plug in and charge; A liquid cooling system, the liquid cooling system comprising a cooling source and a cooling pipe, the cooling source is used to provide a cooling liquid, the cooling liquid cools the gun line and the gun head of the charging gun through the cooling pipe and then flows back to the cooling source; A gun wire management device is used to provide a wire fulcrum for the gun wire and the cooling pipe.

2. The automatic charging device according to claim 1, characterized in that: The gun line management device includes: a line clamp.

3. The automatic charging device according to claim 2, characterized in that: The wire clamp is above the ground by a first set distance.

4. The automatic charging device according to claim 1, characterized in that: The cooling pipe starts from the outlet of the cold source, and after coming into contact with the charging gun needle and the metal conductor inside the gun head along the gun line, returns from the inside of the gun head to the inlet of the cold source.

5. The automatic charging device according to claim 4, characterized in that: The liquid cooling system further includes a pump, which is connected to the cooling pipe and is used to drive the cooling liquid.

6. The automatic charging device according to claim 1, characterized in that: The gun line also includes: A wire sheath, wherein the wire sheath is an external protective structure of the gun wire.