Granule packaging machine capable of automatically supplementing materials

By designing a combination of spiral fan, infrared sensor and signal controller in the pellet packaging machine, the automatic feeding of the pellet packaging machine is realized, solving the problem that traditional packaging machines cannot automatically feed, and improving operational convenience and packaging quality. stability.

CN222452594UActive Publication Date: 2025-02-11漳州市易贝特自动化设备有限公司
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Patent Information

Application Number
CN202420225930.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-02-11
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The existing pellet packaging machines cannot achieve automatic feeding, which leads to inconvenience in operation. Especially when the pellet varieties or packaging needs change, the feeding structure needs to be manually adjusted, which can easily lead to untimely or excessive feeding, affecting the normal operation of the packaging machine.

Method used

A particle packaging machine including a spiral fan, an infrared sensor and a signal controller is designed. The particles are transported into the feed box through a spiral fan and a three-way conduit. The infrared sensor is used to detect the particle height and automatically control the spiral fan for feeding. Implement automated feeding operations.

Benefits of technology

The automatic feeding of the pellet packaging machine is realized, avoiding the need for manual adjustment, and is suitable for different varieties and packaging needs, ensuring the continuous operation of the packaging machine and the stability of the packaging quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of particle packaging machines, and discloses a particle packaging machine capable of automatically supplementing materials, which comprises a shell machine body, an arranged blanking box and a feeding box communicated with the shell machine body, the first infrared sensor and the second infrared sensor are connected with a signal controller through signals; and a first driving motor is installed on the front face of the spiral fan, the spiral fan is connected with the signal controller, and the discharging end of the spiral fan communicates with a three-way guide pipe. According to the particle packaging machine capable of achieving automatic material supplementing, after particles in the discharging box descend to a certain height, particle blocking objects are not detected between second infrared sensors, a first driving motor is started through a signal controller to enable a spiral fan to conduct material supplementing, and after the particles in the feeding box ascend to a certain height, the first driving motor is started through a signal controller to enable the spiral fan to conduct material supplementing. The first infrared sensor detects the particle blocking object, the first driving motor is turned off through the signal controller to enable the spiral fan to stop material supplementing, and by means of the mode, automatic material supplementing operation can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle packaging machines, in particular to a particle packaging machine capable of automatically replenishing materials. Background Art

[0002] The granule packaging machine is a device that quantitatively packages granular materials with good fluidity. It is suitable for packaging granular materials such as rubber granules, plastic granules, fertilizer granules, feed granules, chemical granules, grain granules, building material granules, and metal granules. It is controlled by a microcomputer, which is easy to operate, accurate in weighing, and fast in metering. The granule packaging machine can select different packaging forms according to the shape of the packaging container and the characteristics of the material, such as volumetric type, weighing type, etc. When using it, it is necessary to select the appropriate packaging form and specifications according to the characteristics of the material and the packaging requirements, and pay attention to complying with the operating procedures to ensure the normal operation of the equipment and the quality of packaging.

[0003] Common granule packaging machines are usually composed of structures such as a feeding mechanism, a metering device, a bag clamping device, a filling device, and a control device. When in use, the feeding mechanism introduces the granules into the packaging machine, the filling device fills the granular material into the packaging bag, the bag clamping device clamps the packaging bag, and the metering device measures and calculates the weight of the granular material. This is the common structure and use of granule packaging machines. In traditional granule packaging machines, when the granules inside the packaging machine are used up, the machine is stopped and a new batch of granules is introduced, resulting in the inability to quickly refill the packaging machine in time, making the operation inconvenient. Some granule packaging machines are equipped with a feeding structure (such as a belt, etc.) to transport the granules in the storage box to the packaging machine to achieve the purpose of rapid refilling. However, in this method, since the feeding structure can only play the role of timed feeding but not automatic feeding, when packaging different types of particles, the size and weight of the particles or the amount of particles required for packaging will change, the feeding structure will need to adjust the data according to the weight of different types of particles or the amount of particles required for packaging, and feeding cannot be performed during the adjustment period. If no adjustment is made, too much material will be fed into the packaging machine or the material will not be fed in time, so that the particles inside the packaging machine are used up, resulting in the packaging machine not being able to work normally. Therefore, a particle packaging machine with automatic feeding is proposed. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a granule packaging machine capable of automatic material replenishment to solve the above-mentioned technical problem that material replenishment cannot be performed automatically.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a granule packaging machine capable of automatically replenishing materials, comprising:

[0008] An outer shell body, and a feed box arranged at the top feed end of the outer shell body, and the top of the feed box is connected to the feed box;

[0009] The first infrared sensor and the second infrared sensor are arranged at the front and rear ends of the upper inner wall of the feed box and the center of both sides of the lower inner wall of the discharge box, and the first infrared sensor and the second infrared sensor are connected to the signal controller through signals;

[0010] The spiral fan is arranged just above the top of the feed box, and a first drive motor is installed on the front of the spiral fan. The control end of the first drive motor is connected to the signal controller, and a three-way conduit is connected to the discharge end of the spiral fan. The particles are transported to the feed box through the spiral fan and the three-way conduit, and enter the interior of the outer shell along the lower feed box. When the particles in the lower feed box drop to a certain height, no particle obstruction is detected between the second infrared sensor, and the first drive motor is started by the signal controller to make the spiral fan refill. When the height of the particles in the feed box rises to a certain height, the first infrared sensor detects the particle obstruction, and the first drive motor is turned off by the signal controller to stop the spiral fan from refilling, thereby realizing automatic refilling operation, and no adjustment is required according to the type and weight of the particles, which is convenient for use.

[0011] Preferably, a support base is installed horizontally just below the bottom of the shell body, and a weighing platform is longitudinally provided at the center of the top of the support base. The weighing platform on the support base can be used to detect the weight of the particles entering the packaging.

[0012] Preferably, the feed end of the spiral fan is connected to an extension pipe via a flange, and the extension pipe is longitudinally located at the center of the back side of the shell body. The spiral fan is connected to the corresponding structure via the extension pipe.

[0013] Preferably, a fixed base is installed at the center of the back of the support base, a second drive motor is added at the center of the top of the fixed base, and a rotation groove is opened on the outer side of the top of the fixed base. The second drive motor drives the connection structure to rotate at the center of the top of the fixed base.

[0014] Preferably, a rotating platform is provided just above the top of the fixed base, and the center position of the bottom of the rotating platform is coaxially connected to the second driving motor, and rotating support rods are installed around the outer sides of the bottom of the rotating platform and inserted into the inner layer of the rotating groove. The second driving motor drives the rotating platform to rotate on the fixed base, and the rotating support rod moves in the rotating groove and provides support for the rotating platform.

[0015] Preferably, a storage box is longitudinally installed at the center of the front and rear ends of the top of the rotating table, and a magnetic plate is added to the corresponding ends of the discharge pipe and the extension tube at the center of the lower part of the outer side of the storage box, and the magnetic plate of the discharge pipe on the storage box and the magnetic plate of the extension tube are attracted to each other. The discharge pipe of the storage box and the extension tube are connected by a magnetic plate, so that the particles in the storage box can be transported through the extension tube. On the one hand, the rotating table can drive the storage box to rotate, and the storage box connected to the extension tube can be changed. When adding particles to the storage box, they can work alternately without delaying the normal use of the packaging machine; on the other hand, the storage box and the extension tube are magnetically connected, which is convenient for disassembly and assembly.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a granule packaging machine capable of automatic feeding, which has the following beneficial effects:

[0018] The automatic refilling particle packaging machine transports particles into a feed box through a spiral fan and a three-way conduit, and the particles enter the interior of an outer shell along a lower box. When the particles in the lower box drop to a certain height, no particle obstructions are detected between the second infrared sensor, and the first drive motor is started by a signal controller to cause the spiral fan to refill. When the height of the particles in the feed box rises to a certain height, the first infrared sensor detects a particle obstruction, and the first drive motor is turned off by the signal controller to stop the spiral fan from refilling. In this way, automatic refilling operation can be realized without adjustment according to the type and weight of the particles, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the feed box and the discharge box of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the bottom section of the rotating table of the utility model.

[0022] In the figure: 1. outer shell; 2. feed box; 3. support base; 4. weighing table; 5. first infrared sensor; 6. discharge box; 7. second infrared sensor; 8. spiral fan; 9. first drive motor; 10. signal controller; 11. three-way conduit; 12. extension tube; 13. fixed base; 14. rotating table; 15. storage box; 16. magnetic plate; 17. rotating groove; 18. rotating support rod; 19. second drive motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a technical solution, a granule packaging machine capable of automatically replenishing materials, comprising: Figure 1 , an outer shell body 1, and a feed box 6 arranged at the top feed end of the outer shell body 1, and the top of the feed box 6 is connected to the feed box 2;

[0025] See also Figure 2 The first infrared sensor 5 and the second infrared sensor 7 are arranged at the front and rear ends of the upper inner wall of the feed box 2 and the center of both sides of the lower inner wall of the discharge box 6, and the first infrared sensor 5 and the second infrared sensor 7 are connected to the signal controller 10 through signals;

[0026] The spiral fan 8 is arranged just above the top of the feed box 2, and a first drive motor 9 is installed on the front of the spiral fan 8. The control end of the first drive motor 9 is connected to the signal controller 10, and a three-way conduit 11 is connected to the discharge end of the spiral fan 8. The particles are transported to the feed box 2 through the spiral fan 8 and the three-way conduit 11, and enter the interior of the outer shell body 1 along the lower feed box 6. When the particles in the lower feed box 6 drop to a certain height, no particle obstruction is detected between the second infrared sensor 7, and the first drive motor 9 is started by the signal controller 10 to make the spiral fan 8 refill. When the height of the particles in the feed box 2 rises to a certain height, the first infrared sensor 5 detects the particle obstruction, and the first drive motor 9 is turned off by the signal controller 10 to stop the spiral fan 8 from refilling, thereby realizing automatic refilling operation, and there is no need to adjust according to the type and weight of the particles, which is convenient for use.

[0027] See also Figure 1 A support base 3 is installed horizontally just below the bottom of the outer shell body 1, and a weighing platform 4 is longitudinally provided at the center of the top of the support base 3. The weighing platform 4 on the support base 3 can be used to detect the weight of the particles entering the packaging such as a tube or a bag.

[0028] See also Figure 3, the feed end of the spiral fan 8 is connected to an extension pipe 12 through a flange, and the extension pipe 12 is longitudinally located at the center of the back of the outer shell body 1. The spiral fan 8 is connected to the corresponding structure through the extension pipe 12. A fixed base 13 is installed at the center of the back of the support base 3, and a second drive motor 19 is added at the top center of the fixed base 13, and a rotating groove 17 is opened on the top outer side of the fixed base 13. The second drive motor 19 drives the connecting structure to rotate at the top center of the fixed base 13. A rotating table 14 is added just above the top of the fixed base 13, and the bottom center of the rotating table 14 is coaxially connected to the second drive motor 19. Rotating support rods 18 are installed around the outer side of the bottom of the rotating table 14 and are inserted into the inner layer of the rotating groove 17. The second drive motor 19 drives the rotating table 14 to rotate on the fixed base 13, and the rotating support rod 18 moves in the rotating groove 17 and provides support for the rotating table 14. A storage box 15 is longitudinally installed at the center of the front and rear ends of the top of the rotating table 14, and a magnetic plate 16 is added to the corresponding ends of the discharge pipe and the extension tube 12 at the center of the lower part of the outer side of the storage box 15, and the magnetic plate 16 of the discharge pipe on the storage box 15 and the magnetic plate 16 of the extension tube 12 are attracted to each other by opposite sex. The discharge pipe of the storage box 15 and the extension tube 12 are connected by the magnetic plate 16, so that the particles in the storage box 15 can be transported through the extension tube 12. On the one hand, the rotating table 14 can drive the storage box 15 to rotate, and the storage box 15 connected to the extension tube 12 can be changed. When adding particles to the storage box 15, they can work alternately without delaying the normal use of the packaging machine; on the other hand, the storage box 15 and the extension tube 12 are magnetically connected, which is convenient for disassembly and assembly.

[0029] This solution: After the particles are transported to the feed box 2 through the spiral fan 8 and the three-way conduit 11 and enter the interior of the outer shell body 1 along the lower box 6, when the particles in the lower box 6 drop to a certain height, no particle obstruction is detected between the second infrared sensor 7, and the first drive motor 9 is started by the signal controller 10 to make the spiral fan 8 replenish the material, and when the height of the particles in the feed box 2 rises to a certain height, the first infrared sensor 5 detects the particle obstruction, and the first drive motor 9 is turned off by the signal controller 10 to stop the spiral fan 8 from replenishing the material. The second drive motor 19 drives the rotating table 14 to rotate on the fixed base 13, and the rotating support rod 18 moves in the rotating groove 17. The discharge pipe of the storage box 15 is connected to the extension pipe 12 through the magnetic suction plate 16, so that the particles in the storage box 15 can be transported through the extension pipe 12.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A granule packaging machine capable of automatically replenishing materials, characterized in that: include: An outer shell body (1), and a feed box (6) arranged at the top feed end of the outer shell body (1), and the top end of the feed box (6) is connected to the feed box (2); The first infrared sensor (5) and the second infrared sensor (7) are arranged at the front and rear ends of the upper inner wall of the feed box (2) and the center of both sides of the lower inner wall of the discharge box (6), and the first infrared sensor (5) and the second infrared sensor (7) are connected to a signal controller (10) via a signal. The spiral fan (8) is arranged just above the top of the feed box (2), and a first drive motor (9) is installed on the front of the spiral fan (8). The control end of the first drive motor (9) is connected to a signal controller (10), and a three-way conduit (11) is connected to the discharge end of the spiral fan (8).

2. The automatic feeding granule packaging machine according to claim 1, characterized in that: A support base (3) is installed transversely just below the bottom of the outer shell body (1), and a weighing platform (4) is longitudinally provided at the center of the top of the support base (3).

3. The automatic feeding granule packaging machine according to claim 1, characterized in that: The feed end of the spiral fan (8) is connected to an extension pipe (12) via a flange, and the extension pipe (12) is longitudinally located at the center of the back side of the outer shell body (1).

4. The automatic feeding granule packaging machine according to claim 2, characterized in that: A fixed base (13) is installed at the center of the back side of the support base (3), a second drive motor (19) is provided at the center of the top of the fixed base (13), and a rotation groove (17) is provided on the outer side of the top of the fixed base (13).

5. The automatic feeding granule packaging machine according to claim 4, characterized in that: A rotating platform (14) is provided directly above the top of the fixed base (13), and the center position of the bottom of the rotating platform (14) is coaxially connected to the second drive motor (19). Rotating support rods (18) are installed around the outer sides of the bottom of the rotating platform (14) and are inserted into the inside of the rotating groove (17).

6. The automatic refilling granule packaging machine according to claim 5, characterized in that: A material storage box (15) is longitudinally installed at the center of the front and rear ends of the top of the rotating table (14), and a magnetic attraction plate (16) is added to the corresponding ends of the discharge pipe and the extension pipe (12) at the center position of the lower part of the outer side of the material storage box (15), and the magnetic attraction plate (16) of the discharge pipe on the material storage box (15) and the magnetic attraction plate (16) of the extension pipe (12) are attracted to each other.