Multi-section split type scraper mechanism

By designing a multi-stage split scraper mechanism, the scraper assembly is driven to move back and forth in the bin body, solving the problem of accumulation and blockage of steam explosion materials in the bin body, realizing the effective removal of materials and the continuous use of the bin body.

CN222453255UActive Publication Date: 2025-02-11TSING-GENTLE ECO-TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420320415.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-02-11
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

During the process of extra-position vapor explosion of solid materials, the explosive material and the high-speed explosive airflow need to be buffered and slowed down, and the material receiving bin completes the reception, collection and discharge of the explosive material. However, the material after steam explosion has poor fluidity, high viscosity, high water content and irregular shape, which makes it difficult to collect and send. At the same time, the high-speed air flow causes impact damage to the moving transmission components inside the receiving chamber.

Method used

A multi-stage split scraper mechanism is designed, including a plurality of scraper components, a first connecting rod component and a second connecting rod component. The scraper component can be adjusted to drive the scraper component to move back and forth in the chamber body through the driving mechanism, effectively Clear the material in the bin.

Benefits of technology

The scraper mechanism can effectively remove materials with poor fluidity and high viscosity in the bin body, avoid material accumulation and blockage, make the bin body sustainable to receive materials, extend the service life of the scraper, and adapt to the roundness error of the inner wall of the bin body.

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Abstract

The utility model discloses a multi-section split type scraper mechanism which is used for being installed in a bin body and comprises a plurality of scraper assemblies which are sequentially arranged in parallel at intervals, each scraper assembly comprises a scraper base and a plurality of scrapers detachably arranged in the circumferential direction of the scraper base, and the positions of the scrapers are adjustable relative to the positions of the scraper bases. The first connecting rod assembly is connected with the two adjacent scraper blade assemblies; the first end of the second connecting rod assembly is connected to the scraper assembly located at the end, the second end of the second connecting rod assembly is connected to a driving mechanism, and the scraper assembly is driven by the driving mechanism to move in the bin body in a reciprocating mode. According to the multi-section split type scraper mechanism, materials on the inner wall of the steam explosion material receiving bin body can be scraped off, and material accumulation or blockage is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam explosion, in particular to a multi-section split scraper mechanism. Background Art

[0002] During the solid material ex-situ steam explosion process, the exploded material and high-speed explosion airflow need to be buffered and decelerated, and the exploded material is received, collected and discharged by the material receiving bin. The material after steam explosion is often a viscous biomass fiber material with poor fluidity, high water content and irregular shape, which makes it difficult to collect and send out. At the same time, the interior of the receiving bin needs to face the impact and destructive force of the high-speed airflow and the material it carries, which is prone to failure or structural damage to most moving transmission components.

[0003] In order to solve the above problems, the present utility model is provided. Utility Model Content

[0004] The utility model aims to provide a multi-section split scraper mechanism which can effectively remove steam explosion materials with poor fluidity and high viscosity in a bin body.

[0005] Based on the above problems, the technical solution provided by the utility model is:

[0006] The multi-section split scraper mechanism is used to be installed in the silo, including:

[0007] A plurality of scraper assemblies are arranged in parallel and spaced apart from each other in sequence, wherein the scraper assemblies include a scraper base and a plurality of scrapers detachably arranged on the circumference of the scraper base, and the plurality of scrapers are arranged to be adjustable relative to the scraper base;

[0008] A first connecting rod assembly, which connects two adjacent scraper assemblies;

[0009] A second connecting rod assembly has a first end connected to a scraper assembly located at the end, and a second end connected to a driving mechanism. The scraper assembly moves back and forth in the bin body driven by the driving mechanism.

[0010] In some embodiments, the scraper base includes an inner ring plate, an outer ring plate arranged on the outer periphery of the inner ring plate, a plurality of connecting seats arranged between the inner ring plate and the outer ring plate, and a scraper mounting seat fixed on the outer ring plate, and the plurality of scrapers are detachably connected to the scraper mounting seat.

[0011] In some embodiments, the inner ring plate is in a circular ring shape, the outer ring plate includes an arc portion and a straight plate portion which are arranged concentrically with the inner ring plate, the scraper mounting seat is fixed to the arc portion, and the straight plate portion forms an avoidance opening.

[0012] In some of the embodiments, the scraper mounting seat is provided with a plurality of positioning holes arranged at intervals along the circumferential direction of the inner ring plate.

[0013] In some of the embodiments, the scraper is in an arc shape and is provided with a plurality of rows of waist-shaped adjustment holes arranged along the inner and outer sides of the scraper base.

[0014] In some embodiments, the first connecting rod assembly includes a plurality of first connecting rods spaced apart from each other along the circumference of the scraper assembly, and the first connecting rods are fixed on corresponding connecting seats.

[0015] In some embodiments, the second connecting rod assembly includes a plurality of second connecting rods spaced apart from each other along the circumference of the scraper assembly, and the second connecting rods are fixed on corresponding connecting seats.

[0016] In some embodiments, a connecting piece is provided at the end of the first connecting rod / the second connecting rod, and the connecting piece is fixedly connected to the connecting seat;

[0017] The connecting seat is provided with a first mounting hole for the first connecting rod / the second connecting rod to extend into and a third mounting hole corresponding to the second mounting hole on the connecting member.

[0018] In some embodiments, the driving mechanism includes a driving rod assembly connected to the second connecting rod assembly and extending outside the warehouse body, a driving plate connected to the driving rod assembly and disposed outside the warehouse body, and a driving assembly transmission-connected to the driving plate.

[0019] In some embodiments, the drive assembly includes a plurality of cylinders fixed outside the chamber.

[0020] Compared with the prior art, the advantages of the utility model are:

[0021] 1. Multiple scraper assemblies are set up, and they move back and forth in the bin body under the drive mechanism, which can scrape off the steam explosion materials with poor fluidity and high viscosity on the inner wall of the bin body. The scraper assemblies work continuously in the bin body to avoid accumulation and blockage of materials in the bin body, so that the bin body can continuously receive materials;

[0022] 2. Multiple scrapers are set in an arc-shaped structure that matches the silo body. The interior of the silo body is smooth without dead corners, which is convenient for scraping materials;

[0023] 3. Multiple scrapers are set separately, which can adapt to the roundness error of the inner wall of the warehouse, and maintain a reasonable gap with the inner wall of the warehouse to avoid scraper jam;

[0024] 4. The positions of multiple scrapers relative to the scraper mounting seat are adjustable, and the scraper extension distance can be adjusted as needed to compensate for local wear and extend the scraper life. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. The drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a structural schematic diagram of an embodiment of the multi-section split scraper mechanism of the utility model;

[0027] Figure 2 for Figure 1 The local enlarged view of point I in the middle;

[0028] Figure 3 This is one of the structural schematic diagrams of the scraper assembly in the embodiment of the utility model;

[0029] Figure 4 This is the second structural schematic diagram of the scraper assembly in the embodiment of the utility model;

[0030] Figure 5 This is a schematic diagram of the installation structure of an embodiment of the utility model;

[0031] in:

[0032] 1. Scraper assembly; 1-1. Inner ring plate; 1-2. Outer ring plate; 1-2a. Arc portion; 1-2b. Straight plate portion; 1-3. Connecting seat; 1-3a. First mounting hole; 1-3b. Third mounting hole; 1-4. Scraper mounting seat; 1-4a. Positioning hole; 1-5. Scraper; 1-5a. Waist-shaped adjustment hole;

[0033] 2. A first connecting rod assembly;

[0034] 3. A second connecting rod assembly;

[0035] 4. Driving rod assembly;

[0036] 5. Driver board;

[0037] 6. Connecting piece; 6-1. Second mounting hole;

[0038] 7. Bin body; 7-1. Feed inlet;

[0039] 8. Drive components;

[0040] 9. Framework. DETAILED DESCRIPTION

[0041] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the utility model and are not limited to the scope of the utility model. The implementation conditions used in the examples can be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are usually the conditions in conventional experiments.

[0042] like Figure 1 and Figure 5 As shown, the utility model provides a multi-section split scraper mechanism, which is used to be installed in a bin body 7 for collecting steam explosion materials, including multiple scraper assemblies 1, a first connecting rod assembly 2 and a second connecting rod assembly 3. The multiple scraper assemblies 1 are arranged in parallel in sequence, and two adjacent scraper assemblies 1 are connected via the first connecting rod assembly 2. The first end of the second connecting rod assembly 3 is connected to the scraper assembly 1 located at the end, and the second end is connected to the driving mechanism. The scraper assembly 1 is driven by the driving mechanism to reciprocate in the bin body 7 to scrape off the material on the inner wall of the bin body 7.

[0043] like Figure 3 and Figure 4 As shown, the scraper assembly 1 includes a scraper base and a plurality of scrapers 1-5 detachably arranged on the circumference of the scraper base. The plurality of scrapers 1-5 are adjustable relative to the scraper base. During installation, the installation position of the scraper 1-5 on the scraper base can be adjusted as needed to adjust the gap between the scraper 1-5 and the inner wall of the bin body 7, thereby adapting to the processing error of the inner wall of the bin body 7.

[0044] Specifically, the scraper base includes an inner ring plate 1-1, an outer ring plate 1-2 arranged on the outer periphery of the inner ring plate 1-1, a plurality of connecting seats 1-3 arranged between the inner ring plate 1-1 and the outer ring plate 1-2, and a scraper mounting seat 1-4 fixed on the outer ring plate 1-2, and a plurality of scrapers 1-5 are detachably connected to the scraper mounting seat 1-4.

[0045] In this example, the silo body 7 is a cylindrical tank structure, and the multiple scrapers 1-5 are arc-shaped to match the inner wall of the silo body 7. The multiple scrapers 1-5 are arranged in sections on the scraper mounting seat 1-4 and are arranged in an arc-shaped structure to match the inner wall of the silo body 7.

[0046] Among them, the inner ring plate 1-1 is in a circular ring shape, the outer ring plate 1-2 includes an arc portion 1-2a and a straight plate portion 1-2b arranged concentrically with the inner ring plate 1-1, the scraper mounting seat 1-4 is fixed on the arc portion 1-2a, and the straight plate portion 1-2b forms an avoidance opening to avoid the steam explosion mechanism (not shown) installed at the feed port 7-1 of the silo body 7.

[0047] In order to facilitate the installation of multiple scrapers 1-5, a plurality of positioning holes 1-4a arranged at intervals along the circumference of the inner ring plate 1-1 are provided on the scraper mounting seat 1-4. At the same time, a plurality of rows of waist-shaped adjustment holes 1-5a arranged along the circumferential inner and outer sides of the scraper base are provided on the scraper 1-5. The scraper 1-5 is fixed to the scraper mounting seat 1-4 by bolts extending into the waist-shaped adjustment holes 1-5a and the corresponding positioning holes 1-4a.

[0048] The first connecting rod assembly 2 includes a plurality of first connecting rods arranged at intervals along the circumference of the scraper assembly 1, and the first connecting rods are fixed on corresponding connecting seats 1-3. The second connecting rod assembly 3 includes a plurality of second connecting rods arranged at intervals along the circumference of the scraper assembly 1, and the second connecting rods are fixed on corresponding connecting seats 1-3.

[0049] like Figure 2 As shown, in order to facilitate the installation of the first connecting rod assembly and the second connecting rod assembly, a connecting member 6 is provided at the end of the first connecting rod / the second connecting rod, and the connecting member 6 is fixedly connected to the connecting seat 1-3. The connecting seat 1-3 is provided with a first mounting hole 1.3a for the first connecting rod / the second connecting rod to extend therein, and a third mounting hole 1-3b corresponding to the second mounting hole 6-2 on the connecting member 6. During installation, the first connecting rod / the second connecting rod is extended into the first mounting hole 1-3a on the connecting seat 1-3 for positioning, and then the first connecting rod / the second connecting rod is fixedly connected to the connecting seat 1-3 by bolts extending into the second mounting hole 6-2 and the third mounting hole 1-3b.

[0050] The driving mechanism includes a driving rod assembly 4 connected to the second connecting rod assembly and extending outside the bin body 7, a driving plate 5 connected to the driving rod assembly 4 and arranged outside the bin body 7, and a driving assembly 8 connected to the driving plate 5. The driving plate 5 is driven by the driving assembly 8 to move, so as to further drive the multiple scraper assemblies 1 to move in the bin body 7 to achieve scraping of the material. The driving rod assembly 4 and the bin body 7 are slidably sealed through a guide sealing sleeve.

[0051] The driving assembly 8 includes a plurality of cylinders fixed on the outside of the warehouse body 7 , the warehouse body 7 is supported on a frame 9 , the cylinder bodies of the plurality of cylinders are fixed on the frame 9 , and the piston rods of the cylinders are connected to the driving plate 5 .

[0052] The working principle of the utility model is:

[0053] When the steam explosion material is ejected into the material receiving bin 7 by the explosion, the steam explosion main engine completes the reset action, and the driving component 8 receives the signal and performs reciprocating motion, driving multiple scraper components 1 to perform horizontal reciprocating motion in the bin 7, scraping the material inside the bin 7 and the material adhering to the inner wall of the bin 7 and concentrating it to the drop port of the bin 7.

[0054] In summary, the scraper mechanism can scrape the materials in the steam explosion material receiving bin to avoid the accumulation of materials on the inner wall of the bin. The position of the scraper can be adjusted according to needs to compensate for the scraper wear and increase the service life, while achieving comprehensive scraping of the materials.

[0055] The above examples are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A multi-section split scraper mechanism, used to be installed in a bin body, characterized in that: include: A plurality of scraper assemblies are arranged in parallel and spaced apart in sequence, the scraper assemblies comprising a scraper base and a plurality of scrapers detachably arranged on the circumference of the scraper base, the plurality of scrapers being arranged in an adjustable position relative to the scraper base; A first connecting rod assembly, which connects two adjacent scraper assemblies; A second connecting rod assembly has a first end connected to a scraper assembly located at the end, and a second end connected to a driving mechanism. The scraper assembly moves back and forth in the bin body driven by the driving mechanism.

2. The multi-section split scraper mechanism according to claim 1, characterized in that: The scraper base includes an inner ring plate, an outer ring plate arranged on the outer periphery of the inner ring plate, a plurality of connecting seats arranged between the inner ring plate and the outer ring plate, and a scraper mounting seat fixed on the outer ring plate, and the plurality of scrapers are detachably connected to the scraper mounting seat.

3. The multi-section split scraper mechanism according to claim 2, characterized in that: The inner ring plate is in a circular ring shape, the outer ring plate includes an arc portion and a straight plate portion which are arranged concentrically with the inner ring plate, the scraper mounting seat is fixed on the arc portion, and the straight plate portion forms an avoidance opening.

4. The multi-section split scraper mechanism according to claim 3, characterized in that: The scraper mounting seat is provided with a plurality of positioning holes which are arranged at intervals along the circumferential direction of the inner ring plate.

5. The multi-section split scraper mechanism according to claim 4, characterized in that: The scraper is in an arc shape and is provided with a plurality of rows of waist-shaped adjustment holes arranged along the inner and outer sides of the scraper base.

6. The multi-section split scraper mechanism according to claim 2, characterized in that: The first connecting rod assembly includes a plurality of first connecting rods arranged at intervals along the circumference of the scraper assembly, and the first connecting rods are fixed on corresponding connecting seats.

7. The multi-section split scraper mechanism according to claim 6, characterized in that: The second connecting rod assembly includes a plurality of second connecting rods arranged at intervals along the circumference of the scraper assembly, and the second connecting rods are fixed on corresponding connecting seats.

8. The multi-section split scraper mechanism according to claim 7, characterized in that: A connecting piece is provided at the end of the first connecting rod / the second connecting rod, and the connecting piece is fixedly connected to the connecting seat; The connecting seat is provided with a first mounting hole for the first connecting rod / the second connecting rod to extend into and a third mounting hole corresponding to the second mounting hole on the connecting member.

9. The multi-section split scraper mechanism according to claim 1, characterized in that: The driving mechanism includes a driving rod assembly connected to the second connecting rod assembly and extending outside the warehouse body, a driving plate connected to the driving rod assembly and arranged outside the warehouse body, and a driving assembly in transmission connection with the driving plate.

10. The multi-section split scraper mechanism according to claim 9, characterized in that: The driving assembly includes a plurality of cylinders fixed outside the bin body.

Citation Information

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