Factory toxic gas anti-diffusion emergency purification treatment device
By designing a mobile emergency purification and treatment device including air collecting hood, gas storage cylinder and multi-stage purification and treatment device, the problem of sudden toxic gas leakage in the factory is solved, and effective purification and treatment is achieved to ensure the safety of the factory environment. .
Patent Information
- Application Number
- CN202411519745.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing technology is difficult to effectively deal with the sudden leakage of toxic gases in factories, and cannot prevent the diffusion of gases. The purification device has a complex structure and a fixed location, which cannot meet the emergency treatment needs.
A mobile emergency purification and treatment device including a fixing frame, air collecting hood, processing box, gas storage cylinder, pump body and electric three-way valve is designed. Toxic gas is collected through the air collecting hood, the gas storage cylinder is temporarily stored, and the processing box is in the The filter chamber, photolysis chamber and disinfection chamber are subjected to multi-stage purification treatment.
It realizes rapid response to sudden toxic gas leakage in the factory, avoids gas diffusion, and effectively removes toxic gases through multi-stage purification treatment to ensure the safety of the factory environment.
Smart Images

Figure CN119386581A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of emergency disposal of toxic gases, and in particular relates to an emergency purification treatment device for preventing the diffusion of toxic gases in factories. Background Art
[0002] The purification of toxic gases is an important link that all kinds of factories generally pay attention to. Failure of processing and production equipment or operator errors may lead to excessive toxic gases in the factory. For example, common factories such as rubber products factories, electronics factories, textile factories, chemical factories, printing factories, etc. are prone to release excessive hydrogen sulfide, ammonia, TVOC (volatile organic compounds), styrene, chlorine, methanol, toluene and other toxic gases and smoke during their production and processing, thus affecting the factory environment and the health of workers.
[0003] Chinese utility model patent CN212188477U discloses a purification device for treating waste gas in a chemical plant. The purification device is used to treat and purify the waste gas in the chemical plant by setting a purification cylinder, a purification box and a sterilization box. However, the purification device has a complex structure and a fixed position. It cannot be used for sudden emergency purification treatment such as toxic gas leakage in the factory, and cannot prevent the spread of toxic gases.
[0004] Therefore, how to provide an emergency purification treatment device for preventing the diffusion of toxic gases in factories has become a problem that needs to be solved by those skilled in the art. Summary of the invention
[0005] In view of the problems existing in the above-mentioned prior art, the present invention discloses a factory toxic gas diffusion prevention emergency purification treatment device, and specifically discloses the following technical solutions:
[0006] A factory toxic gas diffusion prevention emergency purification treatment device comprises a fixed frame, a gas collecting hood, a treatment box, a gas storage bottle, a pump body and an electric three-way valve, wherein the fixed frame is arranged on a mobile vehicle body, the gas collecting hood is arranged at the front end of the fixed frame, the gas storage bottle is arranged at the lower layer of the fixed frame, the treatment box is arranged at the upper layer of the fixed frame, one end of the pump body is connected with the gas collecting hood, and the other end of the pump body is respectively connected with the gas storage bottle and the treatment box through the electric three-way valve, a filter chamber, a photolysis chamber and a disinfection chamber are sequentially connected in the treatment box, an air inlet pipe is arranged on the filter chamber, the air inlet pipe is connected with the electric three-way valve, and an exhaust pipe is arranged at the tail end of the disinfection chamber.
[0007] Furthermore, a sealing cover is provided on the top of the filter chamber, a filter column and a dust collecting mechanism are provided in the filter chamber, the filter column is provided in the middle of the filter chamber, the outer layer of the dust collecting mechanism is in contact with the inner wall of the filter chamber, the inner layer of the dust collecting mechanism is provided with a bracket, a folded filter cloth, an annular plate and a bellows from top to bottom, the bracket is provided on the top of the dust collecting mechanism, the bracket is a hollow structure, the top end of the folded filter cloth is fixed to the edge of the bracket, the folded filter cloth is stepped, the folded filter cloth is sealingly connected to the bellows to constitute a sealed inner layer of the dust collecting mechanism, the annular plate is provided at the junction of the folded filter cloth and the bellows, and the annular plate is slidably confined in the filter column.
[0008] Furthermore, the interior of the filter column is filled with activated carbon, a shaft shoulder is provided at the lower part of the filter column, the annular plate is slidably provided below the shaft shoulder, an external thread is provided at the bottom end of the filter column, and the filter column is threadedly connected to the filter chamber.
[0009] Furthermore, a vibration mechanism is provided at the bottom of the filter cavity, the vibration mechanism is arranged inside the corrugated tube, and the vibration mechanism abuts against the annular plate.
[0010] Furthermore, the vibration mechanism includes a spring, a drive motor and an eccentric wheel. The spring is slidably sleeved in the filter column, the bottom end of the spring abuts against the filter chamber, the top end of the spring abuts against the annular plate, the drive motor and the eccentric wheel are arranged beside the filter column, the eccentric wheel is arranged on the output shaft of the drive motor, and the eccentric wheel abuts against the annular plate.
[0011] Furthermore, rectangular holes are alternately arranged on the left and right surfaces of the photolysis chamber, rectangular grooves are arranged at the bottom of the photolysis chamber corresponding to the rectangular holes, and filtering mechanisms are inserted into the rectangular holes.
[0012] Furthermore, the filtering mechanism comprises a frame and a titanium dioxide ceramic filter screen, and the titanium dioxide ceramic filter screen is arranged in the frame.
[0013] Furthermore, a UV lamp tube is provided on the upper top wall of the photolysis chamber.
[0014] Furthermore, a circulation pipe, an atomizing nozzle and a circulation pump body are arranged inside the disinfection chamber. The circulation pump body is arranged at the bottom end of the disinfection chamber, the atomizing nozzle is arranged in the disinfection chamber, and the circulation pipe is arranged on the inner wall of the disinfection chamber and is respectively connected with the circulation pump body and the atomizing nozzle.
[0015] The beneficial effects of the present invention are as follows: by arranging the processing device on a mobile vehicle body, the processing device can be transported to the toxic gas leakage area through the vehicle body, and the toxic gas can be collected through a gas collecting hood and a pump body to avoid gas diffusion; by arranging a gas storage bottle and a processing box, when a toxic gas leak occurs in the factory and the processing device cannot meet the purification speed, the toxic gas can be temporarily stored through the gas storage bottle, the setting of the filter cavity can effectively filter the solid impurities in the toxic gas, the setting of the folded filter cloth can realize the initial filtration of the toxic gas, the vibration mechanism prevents impurities from accumulating on the surface of the filter cloth, and the filter column and the dust collecting mechanism are separately arranged from the filter cavity, which is convenient for cleaning the filter cavity and avoids the direct accumulation of impurity particles in the filter cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0017] Figure 2 It is a side view of the present invention;
[0018] Figure 3 A schematic diagram of a half-section structure of the dust collecting mechanism of the present invention;
[0019] Figure 4 It is a cross-sectional view of the filter chamber of the present invention;
[0020] Figure 5 It is a cross-sectional view of the photolysis chamber of the present invention;
[0021] Figure 6 This is a schematic diagram of the arrangement of the titanium dioxide ceramic filter screen inside the photolysis chamber of the present invention;
[0022] Figure 7 It is a cross-sectional view of the disinfection chamber of the present invention.
[0023] Among them, 1-fixed frame; 2-gas collecting hood; 3-treatment box; 4-gas storage bottle; 5-electric three-way valve; 6-mobile body; 7-filter chamber; 8-photolysis chamber; 9-disinfection chamber; 10-intake pipe; 11-exhaust pipe; 12-sealing cover; 13-filter column; 14-shaft shoulder; 15-dust collecting mechanism; 16-bracket; 17-folded filter cloth; 18-annular plate; 19-corrugated pipe; 20-spring; 21-UV lamp tube; 22-frame; 23-titanium dioxide ceramic filter screen; 24-circulation pipe; 25-atomizing nozzle; 26-circulation pump body; 27-driving motor; 28-eccentric wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Example 1
[0026] See attached Figure 1-4 The present embodiment discloses a factory toxic gas diffusion prevention emergency purification treatment device, comprising a fixed frame 1, a gas collecting hood 2, a treatment box 3, a gas storage bottle 4, a pump body and an electric three-way valve 5. The fixed frame 1 is arranged on a movable vehicle body 6, and is used to transport the emergency treatment device to the toxic gas leakage site. The gas collecting hood 2 is arranged at the front end of the fixed frame 1, the gas storage bottle 4 is arranged at the lower layer of the fixed frame 1, and the treatment box 3 is arranged at the upper layer of the fixed frame 1. One end of the pump body is connected with the gas collecting hood 2, and the other end of the pump body is connected with the gas storage bottle 4 and the treatment box 3 respectively through the electric three-way valve 5; the gas collecting hood 2 is used to collect toxic gases to prevent them from spreading. Generally, the toxic gases collected by the gas collecting hood are directly treated through the treatment box 3. When the toxic gases leak too fast, the electric three-way valve 5 cooperates with the pump body to store the toxic gases in the gas storage bottle 4 to further prevent them from spreading.
[0027] As key components of the present invention, a filter chamber 7, a photolysis chamber 8 and a disinfection chamber 9 are sequentially connected in the processing box 3. An air inlet pipe 10 is arranged on the filter chamber 7, and the air inlet pipe 10 is connected to the electric three-way valve 5. An exhaust pipe 11 is arranged at the tail end of the disinfection chamber 9.
[0028] Specifically, a sealing cover 12 is provided at the top of the filter chamber 7, and a sealing strip is provided on the inner side of the sealing cover 12 to achieve the sealing of the filter chamber 7. A filter column 13 and a dust collecting mechanism 15 are provided in the filter chamber 7, and the filter column 13 and the dust collecting mechanism 15 can be taken out by opening the sealing cover 12. More specifically, the filter column 13 is provided in the middle of the filter chamber 7, the interior of the filter column 13 is filled with activated carbon, the lower part of the filter column 13 is provided with a shaft shoulder 14, the bottom end of the filter column 13 is provided with an external thread, and the filter column 13 is threadedly connected with the filter chamber 7.
[0029] The dust collecting mechanism 15 is arranged around the filter column 13. Furthermore, the outer layer of the dust collecting mechanism 15 is in contact with the inner wall of the filter chamber 7. The inner layer of the dust collecting mechanism 15 is provided with a bracket 16, a folded filter cloth 17, an annular plate 18 and a bellows 19 from top to bottom. The bracket 16 is arranged at the top of the dust collecting mechanism 15. The bracket 16 is a hollow structure. When the bracket 16 is in contact with the sealing cover 12, the gas can enter the dust collecting mechanism 15 through the bracket 16. The top end of the folded filter cloth 17 is fixed on the bracket 16. The folds of the folded filter cloth 17 are stepped and have a certain anti-deformation ability. The folded filter cloth 17 is sealed and connected with the bellows 19 to form a sealed inner layer of the dust collecting mechanism 15. The annular plate 18 is arranged at the junction of the folded filter cloth 17 and the bellows 19. The annular plate 18 is slidably limited in the filter column 13 and is located below the shaft shoulder 14. Toxic gas enters from the hollow bracket 16 of the dust collecting mechanism 15. The filter cloth is folded in a stepped manner, which increases the surface area of the inner filter layer and accelerates the circulation of toxic gas, so that the toxic gas can quickly enter the filter column 13 for primary adsorption and purification. Through the dust collecting mechanism 15, particulate impurities in the toxic gas can be filtered and collected to avoid clogging the filter column 13.
[0030] As a preferred embodiment of the present invention, a vibration mechanism is also provided at the bottom of the filter chamber 7, and the vibration mechanism is arranged inside the bellows 19. The vibration mechanism includes a spring 20, a drive motor 27 and an eccentric wheel 28. The spring 20 is slidably sleeved in the filter column 13, and the bottom end of the spring 20 abuts against the filter chamber 7, and the top end of the spring 20 abuts against the annular plate 18. The drive motor 27 and the eccentric wheel 28 are arranged beside the filter column 13, and the eccentric wheel 28 is arranged on the output shaft of the drive motor 27, and the eccentric wheel 28 abuts against the annular plate 18. Through the vibration mechanism, the folded filter cloth 17 can be driven to vibrate, and the dust at the folds of the filter cloth can be made to fall into the dust collecting mechanism without affecting the density, so as to avoid the accumulation of impurities at the filter cloth and affect the gas circulation.
[0031] The filter chamber 7 of the present invention adopts a split structural design, which not only ensures the filtration of toxic gases, but also can open the sealing cover 12 when not in use, and directly unscrew the filter column 13 to take it out. After the filter column 13 is taken out, the dust collection mechanism 15 can be taken out subsequently, which is convenient for cleaning the filter chamber 7 and avoids the direct accumulation of foreign particles in the filter chamber 7, which corrodes the filter chamber 7 and is difficult to clean.
[0032] Example 2
[0033] The difference between this embodiment and embodiment 1 is that this embodiment further discloses the structures of the photolysis chamber 8 and the disinfection chamber 9 .
[0034] See attached Figure 5-7The upper wall of the photolysis chamber 8 is provided with a UV lamp 21, the left and right surfaces of the photolysis chamber 8 are staggered with rectangular holes, the bottom of the photolysis chamber 8 is provided with a rectangular groove corresponding to the rectangular hole, and a filter mechanism is inserted in the rectangular hole. In this embodiment, the filter mechanism includes a frame 22 and a titanium dioxide ceramic filter screen 23, and the titanium dioxide ceramic filter screen 23 is arranged in the frame 22.
[0035] In this embodiment, the staggered titanium dioxide ceramic filter screens 23 form a flow channel for the gas to move forward in a curved manner, which not only extends the flow distance of the gas in the photolysis chamber 8, so that the gas can fully receive ultraviolet light for sterilization, but also can cooperate with the titanium dioxide ceramic filter screens 23 to perform photocatalysis under the irradiation of ultraviolet rays, decompose formaldehyde, TVOC, etc., effectively remove the odor in the toxic gas, and facilitate removal and cleaning.
[0036] As a preferred embodiment of the present invention, a circulation pipe 24, an atomizing nozzle 25 and a circulation pump body 26 are provided inside the disinfection chamber 9. The circulation pump body 26 is arranged at the bottom end of the disinfection chamber 9, and the atomizing nozzle 25 is arranged in the disinfection chamber 9. The circulation pipe 24 is arranged on the inner wall of the disinfection chamber 9 and is respectively connected with the circulation pump body 26 and the atomizing nozzle 25. After the disinfectant is sprayed by the atomizing nozzle, it can be fully mixed with the toxic gas to complete the final purification of the toxic gas, and the purified gas is discharged through the exhaust pipe 11.
[0037] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A factory toxic gas diffusion prevention emergency purification treatment device, characterized in that: The utility model comprises a fixing frame, an air collecting hood, a processing box, a gas storage bottle, a pump body and an electric three-way valve, wherein the fixing frame is arranged on a mobile vehicle body, the air collecting hood is arranged at the front end of the fixing frame, the gas storage bottle is arranged at the lower layer of the fixing frame, the processing box is arranged at the upper layer of the fixing frame, one end of the pump body is connected with the air collecting hood, and the other end of the pump body is connected with the gas storage bottle and the processing box respectively through the electric three-way valve, a filtering chamber, a photolysis chamber and a disinfection chamber are sequentially connected in the processing box, an air inlet pipe is arranged on the filtering chamber, and the air inlet pipe is connected with the electric three-way valve, and an exhaust pipe is arranged at the tail end of the disinfection chamber.
2. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 1 is characterized in that: A sealing cover is provided on the top of the filter cavity, and a filter column and a dust collecting mechanism are provided in the filter cavity. The filter column is provided in the middle of the filter cavity, and the outer layer of the dust collecting mechanism is in contact with the inner wall of the filter cavity. The inner layer of the dust collecting mechanism is provided with a bracket, a folded filter cloth, an annular plate and a bellows from top to bottom. The bracket is provided on the top of the dust collecting mechanism, and the bracket is a hollow structure. The top end of the folded filter cloth is fixed to the edge of the bracket, and the folded filter cloth is stepped. The folded filter cloth is sealed and connected to the bellows to form a sealed inner layer of the dust collecting mechanism. The annular plate is provided at the junction of the folded filter cloth and the bellows, and the annular plate is slidably confined in the filter column.
3. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 2 is characterized in that: The interior of the filter column is filled with activated carbon, a shaft shoulder is arranged at the lower part of the filter column, the annular plate is slidably arranged below the shaft shoulder, an external thread is arranged at the bottom end of the filter column, and the filter column is threadedly connected with the filter chamber.
4. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 2 is characterized in that: A vibration mechanism is arranged at the bottom of the filter cavity, the vibration mechanism is arranged inside the corrugated tube, and the vibration mechanism abuts against the annular plate.
5. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 4 is characterized in that: The vibration mechanism includes a spring, a drive motor and an eccentric wheel. The spring is slidably sleeved in the filter column. The bottom end of the spring abuts against the filter cavity, and the top end of the spring abuts against the annular plate. The drive motor and the eccentric wheel are arranged beside the filter column. The eccentric wheel is arranged on the output shaft of the drive motor, and the eccentric wheel abuts against the annular plate.
6. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 1 is characterized in that: Rectangular holes are alternately arranged on the left and right surfaces of the photolysis chamber, rectangular grooves are arranged at the bottom of the photolysis chamber corresponding to the rectangular holes, and filtering mechanisms are inserted in the rectangular holes.
7. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 6 is characterized in that: The filtering mechanism comprises a frame and a titanium dioxide ceramic filter screen, and the titanium dioxide ceramic filter screen is arranged in the frame.
8. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 1 is characterized in that: The upper top wall of the photolysis chamber is provided with a UV lamp tube.
9. The factory toxic gas diffusion prevention emergency purification treatment device according to claim 1 is characterized in that: A circulation pipe, an atomizing nozzle and a circulation pump body are arranged inside the disinfection chamber. The circulation pump body is arranged at the bottom end of the disinfection chamber, the atomizing nozzle is arranged in the disinfection chamber, and the circulation pipe is arranged on the inner wall of the disinfection chamber and is respectively connected with the circulation pump body and the atomizing nozzle.
Citation Information
Patent Citations
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CN212188477U
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CN1843953A
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CN209967944U