Novel belt protection device
By designing a new belt protection device including an installation frame, a movable shaft and a flip plate, the problem of traditional tear-proof switches not responding well, and timely protection of the belt is achieved to avoid material disconnection and accidents.
Patent Information
- Application Number
- CN202421153925.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The traditional anti-rips switch requires iron to scratch the switch contactor before starting, and the reaction is not effective and the belt cannot be protected in time; the belt continues to run after the tail discharge nozzle is blocked, and the material accumulation is squeezed, and the material runs back to the belt from the belt. If not discovered in time, the amount of material running will increase.
A new type of belt protection device was designed, including a mounting frame, a support base, an outer protective frame, an inner movable layer, a movable shaft, a limit slot, a flap, a press plate and an alarm. The movable shaft runs through the outer protective frame, the limit slot provides limit protection, and the flip plate and the pressure plate touch the emergency stop switch through the rotation of the movable shaft to achieve rapid shutdown.
The device not only realizes the limit fixation and stability functions, but also has timely protection functions, which can quickly respond to the situation where the belt is cut or material discharge, avoid accidents being expanded, and is low in cost and easy to install.
Smart Images

Figure CN222453507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a novel belt protection device. Background Art
[0002] Iron objects buried in the material are difficult to find and are not easily sucked up by the iron remover. After scratching the belt in the nozzle, it will quickly split the belt into two but rarely move with the belt. Traditional anti-tear switches require iron objects to scratch the switch contactor to start, and they are not responsive and cannot provide protection in time. If the iron object is not high enough, it will not start at all.
[0003] After the tail feeding nozzle is blocked, the belt continues to run. A large amount of material that escapes is accumulated and squeezed. The escaped material is carried to the belt head by the belt return surface. If it is not discovered in time, the amount of escaped material will increase. During long-term use, it is necessary to consider that the rigid protective plate must be able to move in a straight line and in a circular shape along the belt running track together with the belt. The width of the protective plate cannot be too wide and must be divided into many narrow strip-shaped support plates fixed on the surface of the transport belt. A certain gap must be designed between the narrow strip support plates to meet the normal circulation of the belt. Due to the existence of a long gap, the belt is often damaged or the equipment is blocked.
[0004] Therefore, a novel belt protection device is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a novel belt protection device to solve the problem that the traditional tear-proof switch proposed in the above-mentioned background technology needs iron to scrape against the switch contactor before it can be started, and the reaction is not effective and cannot play a protective role in time. After the tail feeding nozzle is blocked, the belt continues to run, and a large amount of run-out material is accumulated and squeezed. The run-out material is carried to the belt head by the belt return surface. If it is not discovered in time, the amount of run-out material will increase.
[0006] To achieve the above object, the utility model provides the following technical solutions: a novel belt protection device, comprising a mounting frame, a support base is arranged below the mounting frame, the mounting frame is provided with two groups, and a connecting rod is fixedly connected between the mounting frames;
[0007] An outer protective frame is fixedly connected to one side of the top of the connecting rod, and the outer protective frame is in a hollow circular shape. The inner wall of the outer protective frame is fixedly connected to a circle of inner movable layer, and a movable shaft is arranged inside the inner movable layer, and a plurality of groups of limit slots are sleeved on the outside of the movable shaft. The outside of the movable shaft forms a sliding connection with the inner wall of the inner movable layer.
[0008] Preferably, the mounting frames are symmetrically distributed about the vertical center of the connecting rod, and the limit slots are arranged at equal intervals outside the movable shaft.
[0009] Preferably, two groups of bottom plates are fixedly connected to the top of the support base, the bottom end of the mounting frame is located between the bottom plates, connecting grooves are provided on both sides of the bottom end of the mounting frame, an insertion rod is horizontally penetrated inside the bottom plate, one side of the insertion rod is snap-fitted with the inside of the connecting groove, and the other side of the insertion rod is fixedly connected with a pressing block.
[0010] Preferably, an adhesive layer is provided at the bottom end of the support base, and a suction cup is provided through the surface of the bottom end of the support base.
[0011] Preferably, a flap and a pressure plate are fixedly connected to the outside of the movable shaft in sequence, the pressure plate is located below the flap, and an alarm is fixedly connected to the front end of the movable shaft.
[0012] Preferably, an angle difference is formed between the pressing plate and the flap, and an emergency stop switch is fixedly connected to one side of the bottom end of the pressing plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the new belt protection device not only realizes the limiting and fixing function, realizes the stabilizing function, but also realizes the timely protection function;
[0014] (1) The movable shaft, the limit slot, the outer protective frame and the inner movable layer are provided, the movable shaft is arranged inside the outer protective frame, the outer protective frame is used to fix the movable shaft on the top of the connecting rod, and a plurality of groups of limit slots are used to provide a certain limit protection for the movable shaft, so as to avoid position displacement during the rotation of the movable shaft, thereby improving the safety and use accuracy of the overall structure, and the sliding structure between the inner movable layer and the movable shaft is used to provide stability for the rotation of the movable shaft, so as to facilitate the rotation of the movable shaft;
[0015] (2) By providing a support base, a bottom plate, a pressing block, a connecting groove, an insertion rod, an adhesive layer and a suction cup, the support base and the mounting frame are installed and fixed by using the suction cup and the adhesive layer to ensure that the mounting frame will not shake during use, thereby improving the overall stability of the mounting frame. The insertion rod is pushed inward by the pressing block, and the mounting frame and the support base are assembled and fixed by using the locking structure between the insertion rod and the connecting groove, thereby improving the flexibility of the overall structure and facilitating operation and use by staff;
[0016] (3) A pressure plate, a flap and an alarm are provided, and a protective switch is installed at the lower part of the tail nozzle of the belt conveyor. A flap with a movable shaft is installed on the second-layer belt, and a pressure plate connected to the emergency stop switch is installed at one end of the movable shaft. If the belt is cut by an iron object coming down from the nozzle or the belt carries material after material leakage, the material will leak from the belt to the second layer and hit the flap. The pressure plate rotates and touches the switch to protect the machine from stopping. It is more sensitive and responsive than the anti-tear switch, has a lower manufacturing cost and is easier to install. The material that falls after the belt is cut or material leakage will hit the flap and touch the emergency stop switch to avoid the expansion of the accident. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the top view of the connecting rod structure of the utility model;
[0019] Figure 3 This is a front view structural diagram of the support base of the utility model;
[0020] Figure 4 It is a front view structural diagram of the outer protection frame of the utility model.
[0021] In the figure: 1. Adhesive layer; 2. Support base; 3. Pressing block; 4. Mounting frame; 5. Connecting rod; 6. Flap; 7. Outer protective frame; 8. Inner movable layer; 9. Pressing plate; 10. Inserting rod; 11. Suction cup; 12. Movable shaft; 13. Limiting card slot; 14. Alarm; 15. Bottom plate; 16. Connecting slot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: Please refer to Figure 1-4 A novel belt protection device comprises a mounting frame 4, a support base 2 is arranged below the mounting frame 4, the mounting frame 4 is provided with two groups, and a connecting rod 5 is fixedly connected between the mounting frames 4;
[0024] One side of the top of the connecting rod 5 is fixedly connected with an outer protective frame 7, which is in a hollow circular shape. The inner side wall of the outer protective frame 7 is fixedly connected with a circle of inner movable layer 8, and a movable shaft 12 is provided inside the inner movable layer 8. The outer sleeve of the movable shaft 12 is provided with a plurality of groups of limit slots 13. The outer part of the movable shaft 12 is slidably connected with the inner wall of the inner movable layer 8.
[0025] The mounting frame 4 is symmetrically distributed about the vertical center of the connecting rod 5, and the limiting slots 13 are arranged at equal intervals outside the movable shaft 12;
[0026] Specifically, Figure 1 and Figure 2 As shown, when in use, the movable shaft 12 is installed through the inside of the outer protective frame 7, and at the same time, a plurality of groups of limit slots 13 are installed on the outside of the movable shaft 12 to provide limit protection for the movable shaft 12. When pressed down by a heavy object, the flap 6 moves downward, and the pressure plate 9 moves accordingly.
[0027] Embodiment 2: Two sets of bottom plates 15 are fixedly connected to the top of the support base 2, the bottom end of the mounting frame 4 is located between the bottom plates 15, connecting grooves 16 are provided on both sides of the bottom end of the mounting frame 4, and a plug rod 10 is transversely provided inside the bottom plate 15, one side of the plug rod 10 is engaged with the inside of the connecting groove 16, and the other side of the plug rod 10 is fixedly connected with a pressing block 3;
[0028] The bottom end of the support base 2 is provided with an adhesive layer 1, and the surface of the bottom end of the support base 2 is penetrated by a suction cup 11;
[0029] Specifically, Figure 1 and Figure 3 As shown, when in use, the support base 2 is placed in a suitable position, the adhesive layer 1 of the support base 2 and the multiple groups of suction cups 11 provide adsorption force for the support base 2 to be pasted and fixed, and at the same time, the bottom end of the mounting frame 4 is inserted into the two groups of bottom plates 15, and the insertion rod 10 is pushed inward by squeezing the pressing block 3 until the insertion rod 10 is engaged and fixed inside the connecting groove 16, and the mounting frame 4 and the support base 2 are assembled and fixed.
[0030] Embodiment 3: The outside of the movable shaft 12 is fixedly connected with a flap 6 and a pressure plate 9 in sequence, the pressure plate 9 is located below the flap 6, the front end of the movable shaft 12 is fixedly connected with an alarm 14, an angle difference is formed between the pressure plate 9 and the flap 6, and one side of the bottom end of the pressure plate 9 is fixedly connected with an emergency stop switch;
[0031] Specifically, Figure 1 and Figure 4As shown, when in use, the protection switch is installed at the lower part of the tail leakage nozzle of the belt conveyor, and a flap 6 with a movable shaft 12 is installed on the second-layer belt. A pressure plate 9 is installed at one end of the movable shaft 12 to connect the emergency stop switch. If the belt is scratched by the iron tool coming down from the leakage nozzle or the belt carries material after the material runs away, the material will leak from the belt to the second layer and hit the flap 6. The pressure plate 9 rotates to touch the switch to protect the shutdown. It is more sensitive and responsive than the anti-tear switch, has a lower production cost and is easier to install. The material that falls after the belt is just scratched or runs away will hit the flap 6 and touch the emergency stop switch to avoid the expansion of the accident.
[0032] Working principle: When the utility model is in use, the movable shaft 12 is installed through the inside of the outer protective frame 7, and at the same time, a plurality of groups of limit slots 13 are sleeved and installed on the outside of the movable shaft 12 to provide limit protection for the movable shaft 12. If the belt is cut by an iron object that leaks out of the mouth or the belt carries material after the material runs away, the material will leak from the belt to the second layer and hit the flap 6. When the flap 6 rotates, the pressure plate 9 that forms a certain angle with the flap 6 rotates accordingly. The pressure plate 9 rotates to touch the switch, which shuts down the machine for protection. The overall structure has a small investment, reduces personnel supervision, and plays a protective role in time. There is no need to leave a special person on duty, which reduces labor costs and increases the operating life of the equipment.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A novel belt protection device, comprising a mounting frame (4), characterized in that: A support base (2) is provided below the installation frame (4), and the installation frame (4) is provided with two groups, and a connecting rod (5) is fixedly connected between the installation frames (4); An outer protective frame (7) is fixedly connected to one side of the top end of the connecting rod (5); the outer protective frame (7) is in a hollow circular shape; an inner movable layer (8) is fixedly connected to the inner wall of the outer protective frame (7); a movable shaft (12) is provided inside the inner movable layer (8); a plurality of groups of limit slots (13) are sleeved on the outside of the movable shaft (12); the outside of the movable shaft (12) is in sliding connection with the inner wall of the inner movable layer (8).
2. A novel belt protection device according to claim 1, characterized in that: The installation frame (4) is symmetrically distributed about the vertical center of the connecting rod (5), and the limit slots (13) are arranged at equal intervals outside the movable shaft (12).
3. A novel belt protection device according to claim 1, characterized in that: The top of the support base (2) is fixedly connected to two groups of bottom plates (15), the bottom end of the mounting frame (4) is located between the bottom plates (15), and connecting grooves (16) are provided on both sides of the bottom end of the mounting frame (4). An insertion rod (10) is transversely penetrated inside the bottom plate (15), one side of the insertion rod (10) is snap-fitted with the inside of the connecting groove (16), and the other side of the insertion rod (10) is fixedly connected to a pressing block (3).
4. A novel belt protection device according to claim 1, characterized in that: The bottom end of the support base (2) is provided with an adhesive layer (1), and the surface of the bottom end of the support base (2) is penetrated by a suction cup (11).
5. A novel belt protection device according to claim 1, characterized in that: The outside of the movable shaft (12) is fixedly connected in sequence with a flap (6) and a pressure plate (9), the pressure plate (9) is located below the flap (6), and the front end of the movable shaft (12) is fixedly connected with an alarm (14).
6. A novel belt protection device according to claim 5, characterized in that: An angle difference is formed between the pressing plate (9) and the flap (6), and an emergency stop switch is fixedly connected to one side of the bottom end of the pressing plate (9).