Intelligent identification sweeper of belt conveyor
By installing electromagnetic identification components and processors on the belt conveyor, the automatic identification and control of the cleaner is solved, and the problem of the lack of automatic identification function of the cleaner in the prior art is solved, which reduces equipment wear and energy consumption and extends equipment use life.
Patent Information
- Application Number
- CN202420391424.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the prior art, the cleaner of the belt conveyor lacks the automatic identification function, which leads to continuous operation when the material is not conveyed, increasing equipment wear and energy consumption.
A belt conveyor intelligent identification cleaner is designed, using electromagnetic identification components, processors and actuators to control the working status of the cleaning mechanism by identifying whether the material exists or not, and avoid unnecessary operation.
It realizes automatic identification and control of the cleaner, reduces equipment wear and energy consumption, extends the service life of the equipment, and reduces maintenance costs and labor intensity for job inspections.
Smart Images

Figure CN222453521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to an intelligent identification cleaner for a belt conveyor. Background Art
[0002] Due to production, equipment requirements and technology, the material conveying belt of the belt conveyor in the workshop has been running idle when not conveying materials. This not only increases the consumption of energy and equipment parts, reduces the service life of the equipment, but also increases the repair and maintenance costs of the equipment. In particular, the belt conveyor cleaner products are always in working condition, which not only increases the wear of the equipment and energy consumption, but also greatly increases the wear of the cleaner and conveyor belt, causing unnecessary waste.
[0003] The applicant has found that the prior art has at least the following technical problems:
[0004] In the prior art, the sweeper has no automatic identification function and cannot automatically stop working. Utility Model Content
[0005] The purpose of the utility model is to provide a belt conveyor intelligent identification cleaner to solve the technical problem that the cleaner in the prior art has no automatic identification function. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model provides a belt conveyor intelligent identification cleaner, comprising an electromagnetic identification element, a processor, an actuator and a cleaning mechanism, wherein the electromagnetic identification element is installed above the belt conveyor, the actuator is connected to the cleaning mechanism, the cleaning mechanism is installed on the belt conveyor, the electromagnetic identification element is communicatively connected to the processor, and the processor is communicatively connected to the actuator;
[0008] The electromagnetic identification element is used to identify whether there is material on the belt conveyor. The electromagnetic identification element can transmit identification information to the processor. The processor can control the operation of the actuator according to the received identification information. The actuator can control the cleaning mechanism to stop working or continue working.
[0009] Optionally, the actuator includes a driving member, a moving member, a transmission member, a connecting rod member, an active member and a housing, the driving member, the moving member, the transmission member, the connecting rod member and the active member are all connected in the housing, the driving member and the active member are both communicatively connected to the processor, the driving member and the moving member are connected, the moving member is connected to the middle part of the transmission member, one end of the transmission member is connected to the cleaning mechanism, the other end of the transmission member can contact with one end of the connecting rod member, the middle area of the connecting rod member is rotatably connected to the housing, and the other end of the connecting rod member is connected to the active member.
[0010] Optionally, the driving member is an electromagnetic component.
[0011] Optionally, the active member includes a return spring.
[0012] Optionally, a fixing sleeve is provided at one end of the transmission member, and the fixing sleeve is connected to the end of the cleaning mechanism.
[0013] Optionally, the cleaning mechanism includes a scraper, a connecting rod and a base, the scraper is detachably connected to the side wall of the connecting rod, there are two bases, both ends of the connecting rod are respectively connected to the two bases, and the actuator is connected to one end of the connecting rod.
[0014] Optionally, the base includes a support frame, a connecting sleeve, an extension plate, an adjustment rod and an adjustment spring, the connecting rod passes through the connecting sleeve and the two are connected by a fixing member, the bottom of the connecting sleeve is connected to the support frame, the extension plate is connected to the side wall of the connecting sleeve, the extension plate is connected to the support frame through the adjustment rod, the adjustment spring is sleeved on the upper half of the adjustment rod, and a nut is connected to the upper end of the adjustment rod.
[0015] Optionally, the free end of the scraper has an arc-shaped structure.
[0016] The utility model provides an intelligent identification sweeper for a belt conveyor. During the operation of the belt conveyor, an electromagnetic identification element can identify whether there is material on the belt conveyor. At the same time, the electromagnetic identification element will transmit the identification information to a processor. The processor can control the operation of an actuator according to the received identification information. When there is material on the belt conveyor, the actuator will control the cleaning mechanism to be close to the belt on the belt conveyor and to work; when there is no material on the belt conveyor, the actuator will control the cleaning mechanism to be away from the belt on the belt conveyor and stop working, thereby reducing the wear of the belt conveyor and the sweeper, reducing the damage to the conveyor belt joint, reducing the start-up and idling load of the belt conveyor, and extending the service life of the belt conveyor and the sweeper. The utility model can reduce the equipment maintenance cost, improve the equipment utilization efficiency, and also greatly reduce the labor intensity of post inspection and sanitation cleaning, and solve the technical problem that the sweeper in the prior art has no automatic identification function. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the intelligent identification cleaner for belt conveyor provided by the embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the actuator of the belt conveyor intelligent identification cleaner provided by the embodiment of the utility model.
[0020] In the figure, 1 is an actuator; 11 is a driving member; 12 is a moving member; 13 is a transmission member; 14 is a connecting rod; 15 is an active member; 16 is a housing;
[0021] 2. Cleaning mechanism; 21. Scraper; 22. Connecting rod; 23. Base; 231. Support frame; 232. Connecting sleeve; 233. Extension plate; 234. Adjusting rod; 235. Adjusting spring. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0023] In the description of the present utility model, it should be noted that, unless otherwise specified, "multiple" means two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] The utility model provides a belt conveyor intelligent identification cleaner, comprising an electromagnetic identification element, a processor, an actuator 1 and a cleaning mechanism 2, wherein the electromagnetic identification element is installed above the belt conveyor, the actuator 1 is connected to the cleaning mechanism 2, the cleaning mechanism 2 is installed on the belt conveyor, the electromagnetic identification element is communicatively connected to the processor, and the processor is communicatively connected to the actuator 1;
[0026] The electromagnetic identification element is used to identify whether there is material on the belt conveyor. The electromagnetic identification element can identify the material through electromagnetic sound wave scanning. The electromagnetic identification element can transmit the identification information to the processor. The processor can control the operation of the actuator 1 according to the received identification information. The actuator 1 can control the cleaning mechanism 2 to stop working or continue working. The utility model provides an intelligent identification cleaner for a belt conveyor. When the belt conveyor is working, an electromagnetic identification element can identify whether there is material on the belt conveyor. At the same time, the electromagnetic identification element will transmit the identification information to the processor. The processor can control the operation of the actuator 1 according to the received identification information. When there is material on the belt conveyor, the actuator 1 will control the cleaning mechanism 2 to be close to the belt on the belt conveyor and work; when there is no material on the belt conveyor, the actuator 1 will control the cleaning mechanism 2 to be away from the belt on the belt conveyor and stop working, thereby reducing the wear of the belt conveyor and the cleaner, reducing the damage to the conveyor belt joint, reducing the start-up and idling load of the belt conveyor, and extending the service life of the belt conveyor and the cleaner. It can reduce the equipment maintenance cost, improve the equipment utilization efficiency, and also greatly reduce the labor intensity of post inspection and sanitation cleaning, and solve the technical problem that the cleaner in the prior art has no automatic identification function.
[0027] As an optional implementation, the actuator 1 includes a driving member 11, a moving member 12, a transmission member 13, a connecting rod member 14, an active member 15 and a housing 16. The driving member 11, the moving member 12, the transmission member 13, the connecting rod member 14 and the active member 15 are all connected in the housing 16. The driving member 11 can be an electromagnetic component. The driving member 11 and the active member 15 are both communicatively connected to the processor. The driving member 11 is connected to the moving member 12, the moving member 12 is connected to the middle part of the transmission member 13, one end of the transmission member 13 is connected to the cleaning mechanism 2, and the other end of the transmission member 13 can contact with one end of the connecting rod member 14. The middle area of the connecting rod member 14 is rotatably connected to the housing 16, and the other end of the connecting rod member 14 is connected to the active member 15. The active member 15 includes a reset spring.
[0028] When there is material on the belt conveyor, the processor will control the active member 15 to extend, so that the reset spring is compressed, and the connecting rod 14 will move, so that the contacting ends of the connecting rod 14 and the transmission member 13 are separated, and then the scraper 21 is pressed against the belt on the belt conveyor under the action of the adjusting spring 235.
[0029] When there is no material on the belt conveyor, the driving member 11 will be energized to generate magnetic force, so that the moving member 12 moves downward under the action of the magnetic force, thereby driving the transmission member 13 to swing, and the scraper 21 will move away from the belt on the belt conveyor. At the same time, under the action of the compression force of the return spring, the active member 15 will retract, causing the connecting rod member 14 to move in the opposite direction, so that the ends of the connecting rod member 14 and the transmission member 13 are engaged with each other, thereby limiting the movement of the scraper 21.
[0030] As an optional implementation, a fixing sleeve is provided at one end of the transmission member 13, and the fixing sleeve is connected to the end of the cleaning mechanism 2, that is, the fixing sleeve is sleeved on the end of the connecting rod 22, and the fixing sleeve is connected to the connecting rod 22 through an abutment bolt.
[0031] As an optional embodiment, the cleaning mechanism 2 includes a scraper 21, a connecting rod 22 and a base 23. The scraper 21 is detachably connected to the side wall of the connecting rod 22. There are two bases 23. The two ends of the connecting rod 22 are respectively connected to the two bases 23, and the actuator 1 is connected to one end of the connecting rod 22. The base 23 is installed on the belt conveyor.
[0032] As an optional embodiment, the base 23 includes a support frame 231, a connecting sleeve 232, an extension plate 233, an adjustment rod 234 and an adjustment spring 235. The connecting rod 22 passes through the connecting sleeve 232 and the two are connected by a fixing member. The bottom of the connecting sleeve 232 is connected to the support frame 231, the extension plate 233 is connected to the side wall of the connecting sleeve 232, and the extension plate 233 is connected to the support frame 231 through the adjustment rod 234. The adjustment spring 235 is sleeved on the upper half of the adjustment rod 234, and a nut is connected to the upper end of the adjustment rod 234. The adjustment spring 235 is located between the extension plate 233 and the nut. By adjusting the nut, the compression force of the adjustment spring 235 is changed, thereby changing the pressure of the scraper 21 on the belt.
[0033] As an optional implementation, the free end of the scraper 21 has an arc-shaped structure to facilitate scraping off the material on the belt.
[0034] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A belt conveyor intelligent identification cleaner, characterized in that: It comprises an electromagnetic identification element, a processor, an actuator (1) and a cleaning mechanism (2), wherein: The electromagnetic identification element is installed above the belt conveyor, the actuator (1) is connected to the cleaning mechanism (2), the cleaning mechanism (2) is installed on the belt conveyor, the electromagnetic identification element is connected to the processor in communication, and the processor is connected to the actuator (1) in communication; The electromagnetic identification element is used to identify whether there is material on the belt conveyor. The electromagnetic identification element can transmit identification information to the processor. The processor can control the operation of the actuator (1) according to the received identification information. The actuator (1) can control the cleaning mechanism (2) to stop working or continue working.
2. The belt conveyor intelligent identification cleaner according to claim 1 is characterized in that: The actuator (1) comprises a driving member (11), a moving member (12), a transmission member (13), a connecting rod member (14), an active member (15) and a housing (16); the driving member (11), the moving member (12), the transmission member (13), the connecting rod member (14) and the active member (15) are all connected in the housing (16); the driving member (11) and the active member (15) are both communicatively connected with the processor; the driving member (11) and the moving member (12) are connected; the moving member (12) is connected to the middle part of the transmission member (13); one end of the transmission member (13) is connected to the cleaning mechanism (2); the other end of the transmission member (13) can contact one end of the connecting rod member (14); the middle area of the connecting rod member (14) is rotatably connected to the housing (16); the other end of the connecting rod member (14) is connected to the active member (15).
3. The belt conveyor intelligent identification cleaner according to claim 2 is characterized in that: The driving member (11) is an electromagnetic component.
4. The belt conveyor intelligent identification cleaner according to claim 2 is characterized in that: The active member (15) comprises a return spring.
5. The belt conveyor intelligent identification cleaner according to claim 2, characterized in that: A fixing sleeve is provided at one end of the transmission member (13), and the fixing sleeve is connected to the end of the cleaning mechanism (2).
6. The belt conveyor intelligent identification cleaner according to claim 1, characterized in that: The cleaning mechanism (2) comprises a scraper (21), a connecting rod (22) and a base (23); the scraper (21) is detachably connected to the side wall of the connecting rod (22); there are two bases (23); both ends of the connecting rod (22) are respectively connected to the two bases (23); and the actuator (1) is connected to one end of the connecting rod (22).
7. The belt conveyor intelligent identification cleaner according to claim 6, characterized in that: The base (23) comprises a support frame (231), a connecting sleeve (232), an extension plate (233), an adjustment rod (234) and an adjustment spring (235); the connecting rod (22) passes through the connecting sleeve (232) and the two are connected by a fixing member; the bottom of the connecting sleeve (232) is connected to the support frame (231); the extension plate (233) is connected to the side wall of the connecting sleeve (232); the extension plate (233) is connected to the support frame (231) by the adjustment rod (234); the adjustment spring (235) is sleeved on the upper half of the adjustment rod (234); and the upper end of the adjustment rod (234) is connected with a nut.
8. The belt conveyor intelligent identification cleaner according to claim 6, characterized in that: The free end of the scraper (21) has an arc-shaped structure.