Full-automatic cleaning box device of belt conveyor
By designing a fully automatic cleaning box device on a belt conveyor, using the combination of spray, scraping and blowing components, the problem of cleaning devices in the prior art damage to the conveyor belt and the cleaning effect is not ideal, and efficient and automated Conveyor belt cleaning.
Patent Information
- Application Number
- CN202421367801.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The cleaning device of existing belt conveyors is prone to damage the conveyor belt and has poor cleaning effect on materials with strong adhesion.
A fully automatic cleaning box device for belt conveyors is designed, including spraying components, scraping components and blowing components. By spraying, the scraping components are softened by spraying, and the scraping components are targeted for cleaning using sweeping boards of different materials, and through the blowing components Dry conveyor belt.
It realizes efficient cleaning of belt conveyor belt conveyor belts, avoids damage to conveyor belts, improves cleaning efficiency, and reduces the need for manual intervention through full automation.
Smart Images

Figure CN222453531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor belt cleaning, in particular to a full-automatic cleaning box device for a belt conveyor. Background Art
[0002] Belt conveyors, also known as rubber belt conveyors, are widely used in various industries such as home appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food, etc. for the assembly, testing, debugging, packaging and transportation of objects.
[0003] After the belt conveyor transports and unloads easily attached materials (powder, mud, etc.), a large amount of powder, mud, etc. are often stuck to the surface of the conveyor belt. If the debris is not cleaned up in time, it will be carried into the rollers and motors and affect the operation of the equipment.
[0004] At present, most belt conveyors are equipped with scraper or roller brush cleaners. However, scraper cleaners are prone to cut and scratch the conveyor belt, which will damage the service life of the conveyor. In addition, materials attached to the belt conveyor are hard and have strong adhesion, so simply scraping and cleaning is not ideal. To this end, we provide a belt conveyor fully automatic cleaning box device to solve the above problems. Utility Model Content
[0005] 1) Technical issues solved
[0006] The utility model aims to make up for the deficiencies of the prior art and provides a fully automatic box cleaning device for a belt conveyor.
[0007] 2) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic cleaning box device for a belt conveyor, comprising a collecting box and a conveying box, both ends of the upper surface of the collecting box are equipped with balancing rollers, the collecting box is provided with a spray assembly for spraying the conveyor belt, a scraping assembly for scraping and cleaning the conveyor belt, and a blowing assembly for air-drying the conveyor belt, and the scraping assembly is located between the spray assembly and the blowing assembly, the bottom surface of the collecting box is fixedly connected to a drain pipe, the conveying box is fixedly connected to a material receiving pipe matching the drain pipe, one end of the conveying box is open, and a conveying recovery assembly is provided in the conveying box.
[0009] Furthermore, a first support is installed on the collection box, and a second support is installed on the conveying box.
[0010] Furthermore, the spray assembly includes a first water spray pipe, which is installed in the collection box. The first water spray pipe is fixedly connected to a first nozzle, and the first water spray pipe is connected to an output end of a water pump.
[0011] Furthermore, the spray assembly also includes a second water spray pipe, which is installed in the collecting box. The second water spray pipe is fixedly connected to a second nozzle, and the second water spray pipe is connected to the output end of the water pump. The second nozzle is away from one end of the second water spray pipe toward the inner bottom wall of the collecting box.
[0012] Furthermore, the scraping assembly includes three mounting rods, and the three mounting rods are all mounted on the collection box, and the first alloy cleaning plate, the second alloy cleaning plate and the hard plastic cleaning plate are respectively mounted on the three mounting rods.
[0013] Furthermore, the blowing assembly includes a turbine hot air blower, an air collecting pipe and an air knife. The air outlet end of the turbine hot air blower is fixedly connected to an air supply pipe. The turbine hot air blower and the air collecting pipe are both installed in a collecting box, and the turbine hot air blower is connected to the air collecting pipe, and the end of the air supply pipe away from the turbine hot air blower is connected to the turbine hot air blower.
[0014] Furthermore, the conveying and recycling assembly includes a motor, which is installed on the conveying box. The output shaft of the motor is equipped with an auger, and the auger is located in the conveying box.
[0015] 3) Beneficial effects:
[0016] Compared with the prior art, the belt conveyor fully automatic cleaning box device has the following beneficial effects:
[0017] 1. The utility model first softens and removes most of the attachments on the conveyor belt through the spray component, and then the scraping component uses cleaning plates of different materials for targeted cleaning, which not only avoids damage to the conveyor belt but also improves the cleaning efficiency. The blowing component then uses hot air to dry the conveyor belt to ensure that it is dry and prevent subsequent materials from attaching again, thereby significantly improving the overall cleaning effect.
[0018] 2. The utility model realizes fully automatic cleaning of the belt conveyor, greatly reduces the need for manual intervention, and improves work efficiency. By setting a sewage pipe and a material receiving pipe, the sewage and waste generated during the cleaning process are directly transported to the material receiving pipe, and the cleaned material is transported to the head hopper again through the motor and the auger, so that the material can be recycled, further improving the resource utilization rate and meeting the requirements of the circular economy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 It is a left view of the utility model;
[0021] Figure 3 For this utility model Figure 2 Cross-section of the middle AA;
[0022] Figure 4 It is a top view of the utility model.
[0023] In the figure: 1. collecting box; 2. conveying box; 3. first support; 4. mounting rod; 5. first alloy cleaning plate; 6. second alloy cleaning plate; 7. hard plastic cleaning plate; 8. balancing roller; 9. first water spray pipe; 10. first nozzle; 11. second water spray pipe; 12. second nozzle; 13. worm gear hot air blower; 14. air supply pipe; 15. air collecting pipe; 16. air knife; 17. sewage pipe; 18. motor; 19. material receiving pipe; 20. second support. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1-4 As shown, the utility model provides a technical solution: a fully automatic cleaning box device for a belt conveyor, comprising a collecting box 1 and a conveying box 2, a first support 3 is installed on the collecting box 1, the first support 3 is used to support the collecting box 1, the bottom of the first support 3 is installed on a stable base surface, when the lower base surface of the first support 3 is uneven, the stability can be ensured by adjusting the telescopic screw, in order to facilitate the operation of the overall equipment, the lower part of the first support 3 is connected to a brakeable pulley, through a moving device to cooperate with the cleaning position, after selecting a suitable position, the pulley can be fixed by braking, a second support 20 is installed on the conveying box 2, the second support 20 supports the conveying box 2 at an angle, and the end of the conveying box 2 close to the collecting box 1 is at a high place, which is convenient for objects entering the conveying box 2 to flow in the conveying box 2.
[0026] Balance rollers 8 are installed at both ends of the upper surface of the collecting box 1. The balance rollers 8 can guide the conveyor belt to prevent the conveyor belt from jumping off. The collecting box 1 is provided with a spray assembly for spraying the conveyor belt, a scraping assembly for scraping and cleaning the conveyor belt, and a blowing assembly for air-drying the conveyor belt, and the scraping assembly is located between the spray assembly and the blowing assembly.
[0027] The spray assembly includes a first water spray pipe 9, which is installed in the collecting box 1. The first water spray pipe 9 is fixedly connected to a first nozzle 10, and the first water spray pipe 9 is connected to the output end of the water pump. The first nozzle 10 is at a certain angle to the conveyor belt, and can evenly spray pressurized water onto the conveyor belt to soften the material and moisten the belt surface.
[0028] The spray assembly also includes a second water spray pipe 11, which is installed in the collecting box 1. A second nozzle 12 is fixedly connected to the second water spray pipe 11, and the second water spray pipe 11 is connected to the output end of the water pump. One end of the second nozzle 12 away from the second water spray pipe 11 is facing the inner bottom wall of the collecting box 1. There is a certain angle between the second nozzle 12 and the inner bottom wall of the collecting box 1, so that the mud and dirt attached to the inner wall of the collecting box 1 can be cleaned.
[0029] The scraping assembly includes three mounting rods 4, and the three mounting rods 4 are all installed on the collecting box 1. The first alloy cleaning plate 5, the second alloy cleaning plate 6 and the hard plastic cleaning plate 7 are respectively installed on the three mounting rods 4. The first alloy cleaning plate 5, the second alloy cleaning plate 6 and the hard plastic cleaning plate 7 are designed to be equidistant from right to left. The first alloy cleaning plate 5 and the second alloy cleaning plate 6 can perform secondary cleaning on the conveyor belt to remove most of the materials on the conveyor belt after being moistened and softened. The hard plastic cleaning plate 7 can remove residual materials and water droplets on the conveyor belt.
[0030] The blowing assembly includes a worm gear hot air blower 13, an air collecting pipe 15 and an air knife 16. The air outlet end of the worm gear hot air blower 13 is fixedly connected to an air supply pipe 14. The worm gear hot air blower 13 and the air collecting pipe 15 are both installed in the collecting box 1, and the worm gear hot air blower 13 is connected to the air collecting pipe 15. One end of the air supply pipe 14 away from the worm gear hot air blower 13 is connected to the worm gear hot air blower 13. The worm gear hot air blower 13 is used to transport hot air to the air supply pipe 14, and then transport it to the air knife 16 through the air collecting pipe 15 to dry the conveyor belt, so that the conveyor belt surface is clean.
[0031] The bottom surface of the collecting box 1 is fixedly connected with a drain pipe 17, and the conveying box 2 is fixedly connected with a material receiving pipe 19 matching the drain pipe 17. One end of the conveying box 2 is open, and a conveying recovery component is arranged in the conveying box 2, which can convey the cleaned materials and water to the conveying box 2 through the drain pipe 17 and the material receiving pipe 19.
[0032] The conveying and recycling component includes a motor 18, which is installed on the conveying box 2. The output shaft of the motor 18 is equipped with an auger, and the auger is located in the conveying box 2. Under the action of the motor 18 and the auger, the cleaned material is transported to the head hopper, which saves costs and avoids environmental pollution. The device is installed at the head of the belt conveyor, and is automatically flushed by the cleaning device regularly, and the material and sewage are led away through the sewage collection box 1 to reduce dust pollution.
[0033] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic box cleaning device for a belt conveyor, characterized in that: It comprises a collecting box (1) and a conveying box (2), wherein both ends of the upper surface of the collecting box (1) are provided with balancing rollers (8), the collecting box (1) is provided with a spraying assembly for spraying the conveyor belt, a scraping assembly for scraping and cleaning the conveyor belt, and a blowing assembly for air-drying the conveyor belt, and the scraping assembly is located between the spraying assembly and the blowing assembly, the bottom surface of the collecting box (1) is fixedly connected to a sewage pipe (17), the conveying box (2) is fixedly connected to a material receiving pipe (19) matching the sewage pipe (17), one end of the conveying box (2) is open, and the conveying box (2) is provided with a conveying recovery assembly.
2. The fully automatic cleaning box device for a belt conveyor according to claim 1 is characterized in that: The collecting box (1) is provided with a first support (3), and the conveying box (2) is provided with a second support (20).
3. The fully automatic cleaning box device for a belt conveyor according to claim 1 is characterized in that: The spray assembly comprises a first water spray pipe (9), the first water spray pipe (9) is installed in the collection box (1), a first spray head (10) is fixedly connected to the first water spray pipe (9), and the first water spray pipe (9) is connected to the output end of a water pump.
4. The fully automatic cleaning box device for a belt conveyor according to claim 1 is characterized in that: The spray assembly further comprises a second water spray pipe (11), the second water spray pipe (11) being installed in the collection box (1), a second spray head (12) being fixedly connected to the second water spray pipe (11), and the second water spray pipe (11) being connected to an output end of a water pump, and an end of the second spray head (12) away from the second water spray pipe (11) being directed toward an inner bottom wall of the collection box (1).
5. The fully automatic cleaning box device for a belt conveyor according to claim 1 is characterized in that: The scraping assembly comprises three mounting rods (4), the three mounting rods (4) are all mounted on the collection box (1), and the three mounting rods (4) are respectively mounted with a first alloy cleaning plate (5), a second alloy cleaning plate (6) and a hard plastic cleaning plate (7).
6. The fully automatic cleaning box device for a belt conveyor according to claim 1 is characterized in that: The blowing assembly comprises a worm gear hot air blower (13), an air collecting pipe (15) and an air knife (16); the air outlet end of the worm gear hot air blower (13) is fixedly connected to an air supply pipe (14); the worm gear hot air blower (13) and the air collecting pipe (15) are both installed in a collection box (1), and the worm gear hot air blower (13) is connected to the air collecting pipe (15); and one end of the air supply pipe (14) away from the worm gear hot air blower (13) is connected to the worm gear hot air blower (13).
7. The fully automatic box cleaning device for a belt conveyor according to claim 1 is characterized in that: The conveying and recycling component comprises a motor (18), the motor (18) is mounted on the conveying box (2), an auger is mounted on the output shaft of the motor (18), and the auger is located in the conveying box (2).