Large spring jacking maintenance device for coke oven door
By designing a large spring top pressure maintenance device for the coke oven door, and using the jack to press the central axis of the large spring, the problem of parts popping out due to uneven force during the maintenance process of the large spring is solved, and a safe and efficient maintenance process is achieved.
Patent Information
- Application Number
- CN202421109136.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
During the maintenance process, the large springs of the coke oven door are prone to bounce out due to uneven stress, causing personal injury accidents. At the same time, the maintenance efficiency is low and the cost is high.
Design a large spring top-pressure maintenance device for coke oven door, including a connecting rod, top plate and jack. The jack's top rod presses the center shaft of the large spring to ensure that the parts will not fly out when the large spring pressure gland is removed.
It effectively avoids the occurrence of personal injury accidents, improves maintenance efficiency, reduces maintenance costs, and ensures the safety of operators.
Smart Images

Figure CN222454924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coking, in particular to a device for disassembling and repairing a large spring of a coking oven door. Background Art
[0002] With the rapid development of coking technology, the application of intelligent equipment has not only improved the efficiency and quality of coking, but also reduced labor costs, creating significant economic benefits for enterprises. However, while pursuing a high degree of automation, we cannot ignore the importance of equipment maintenance and overhaul. At present, equipment maintenance is still manually operated. In the maintenance and overhaul of coking equipment, the disassembly and overhaul of the large spring of the furnace door is a critical and complex task. In particular, the large spring of the coking oven door has high elastic potential energy. During the overhaul process, if the spring is unevenly stressed, safety accidents are very likely to occur, threatening the safety of maintenance personnel.
[0003] In order to solve this problem, it is urgent to develop a disassembly and maintenance device for the large spring of the coke oven door. It can realize the rapid, accurate and safe maintenance of the large spring of the furnace door. By using this device, it can not only effectively avoid the occurrence of personal injury accidents, but also greatly improve the maintenance efficiency and reduce the maintenance cost. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a large spring top pressure maintenance device for a coke oven door, so as to avoid the large spring of the coke oven door being subjected to uneven force, resulting in parts ejecting and causing personal injury accidents, while improving the maintenance efficiency.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is as follows:
[0006] On the one hand, the utility model provides a large spring top pressure inspection and maintenance device for a coke oven door, wherein the large spring of the coke oven door comprises a large spring body, a large spring box and a large spring pressure cover, the large spring body is arranged in the large spring box, one side of the large spring box is open, one side of the large spring pressure cover is connected to the open side of the large spring box and forms a cavity with the large spring box, and the other side of the large spring pressure cover is detachably connected to the device; the device comprises a connecting rod, a top plate and a jack, a plurality of first through holes are arranged on the large spring pressure cover, a first end of the connecting rod is vertically detachably connected to the large spring pressure cover and is adapted to the first through holes, a plurality of second through holes are arranged on the top plate, the positions of the second through holes correspond to the positions of the first through holes, the second end of the connecting rod is adapted to the second through holes, the second end of the connecting rod passes through the second through holes and is vertically connected to the top plate, and the jack comprises a body and a base connected to the body, and the base is detachably connected to the top plate.
[0007] In some embodiments, the connecting rod is a threaded rod.
[0008] In some embodiments, the first through hole and the second through hole are threaded holes, the first end of the screw rod is threadedly connected to the first through hole, the second end of the screw rod is threadedly connected to the second through hole of the top plate, and the second end is fixed by a top plate end cap with a threaded structure inside.
[0009] In some embodiments, the base is provided with a third through hole, the top plate is provided with a fourth through hole, and the first bolt passes through the third through hole and the fourth through hole to detachably fix the base and the top plate.
[0010] In some embodiments, the large spring of the coking oven door also includes a large spring center axis, wherein the large spring body and part of the large spring center axis are arranged in a cavity, the large spring body is arranged around the large spring center axis, the large spring center axis is provided with a protrusion, one end of the large spring body abuts against one side of the protrusion, and the other end of the large spring body abuts against the inner wall of the large spring box, a fifth through hole is provided on the large spring pressure cover, the protrusion abuts against the inner side of the large spring pressure cover, and one end of the large spring center axis extends out from the fifth through hole.
[0011] In some embodiments, the jack is a hydraulic jack.
[0012] In some embodiments, a groove adapted to the base is provided on the top plate.
[0013] In some embodiments, the second through hole is disposed at a diagonal position of the top plate.
[0014] In some embodiments, the large spring cover is detachably connected to the large spring box via bolts.
[0015] In some embodiments, the screw rod includes a first screw rod, an extension sleeve with a threaded structure adapted to the first screw rod, one end of the first screw rod is connected to the large spring pressure cover, and the other end is connected to the extension sleeve; and a second screw rod, one end of the second screw rod is connected to the top plate, and the other end is connected to the extension sleeve.
[0016] The beneficial effects of the utility model are as follows: the utility model adopts a large spring pressure cover connected to a large spring top pressure maintenance device, and an operator can operate and disassemble the large spring of the coke oven door on the jack side of the large spring top pressure maintenance device. The top plate in the maintenance device can prevent parts from flying out when the spring is repaired, which can effectively ensure the safety of the operator.
[0017] The utility model summarizes various aspects of the embodiment and should not be used to limit the claims. Other embodiments can be conceived based on the technology described herein, which will be obvious to those skilled in the art after studying the following drawings and specific embodiments, and these embodiments are intended to be included in the scope of the utility model.
[0018] These and other aspects, objects and features of the present invention will be understood and appreciated by those skilled in the art after studying the following specification, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] in:
[0021] Figure 1 Shown is a schematic side cross-sectional view of a large spring top pressure inspection and repair of a coke oven door in some embodiments of the utility model.
[0022] Reference numerals
[0023] 1. Connecting rod; 2. Top plate; 3. Spare cap; 301. Fixing nut; 4. Large spring pressure cover; 401. Fifth through hole; 5. Large spring body; 6. Large spring center axis; 601. Protrusion; 7. Jack; 701. Base; 702. Push rod; 8. Large spring box; 9. First through hole; 10. Second through hole; 11. First bolt. DETAILED DESCRIPTION
[0024] Embodiments of the present utility model are described below. However, it should be understood that the disclosed embodiments are merely examples, and other embodiments may take various alternative forms. The drawings are not necessarily drawn to scale; certain features may be exaggerated or minimized to show the details of specific components. Therefore, the specific structural and functional details disclosed in the present utility model should not be interpreted as restrictive, but merely as a representative basis for teaching those skilled in the art to use the present utility model in various ways. As will be understood by those skilled in the art, the various features shown and described with reference to any one of the drawings may be combined with the features shown in one or more other drawings to produce embodiments that are not explicitly shown or described. The combination of the features shown provides representative embodiments for typical applications. However, various combinations and modifications of features consistent with the teachings of the present utility model may be desirable for certain specific applications or embodiments.
[0025] In addition, in the present invention, relational terms such as first and second, etc. are used only to distinguish one entity or action from another entity or action, and do not necessarily require or imply any actual such relationship or order between these entities or actions. The terms "include", "comprises", or any other variation thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but may also include elements that are not explicitly listed or inherent to these processes, methods, articles, or apparatuses.
[0026] The term "inside of the large spring gland 4" refers to Figure 1 In the middle, the large spring pressure cover 4 and the large spring box 8 form one side of the cavity.
[0027] The utility model discloses a large spring top pressure inspection and repair device for a coke oven door, wherein Figure 1 As shown, the large spring of the coke oven door comprises a large spring body 5, a large spring box 8 and a large spring pressure cover 4, wherein the large spring body 5 is arranged in the large spring box 8, one side of the large spring box 8 is open, one side of the large spring pressure cover 4 is connected to the open side of the large spring box 8 and forms a cavity with the large spring box 8, and the other side of the large spring pressure cover 4 is detachably connected to the device;
[0028] The large spring top pressure inspection and maintenance device for the coking oven door described in the utility model comprises a connecting rod 1, a top plate 2 and a jack 7, a plurality of first through holes 9 are arranged on the large spring pressure cover 4, a first end of the connecting rod 1 is vertically and detachably connected to the large spring pressure cover 4 and is adapted to the first through holes 9, a plurality of second through holes 10 are arranged on the top plate 2, the positions of the second through holes 10 correspond to the positions of the first through holes 9, a second end of the connecting rod 1 is adapted to the second through holes 10, the second end of the connecting rod 1 passes through the second through holes 10 and is vertically connected to the top plate 2, the jack 7 comprises a body and a base 701 connected to the body, specifically, the bottom of the body is connected to the base 701, and the base 701 is detachably connected to the top plate 2.
[0029] The utility model adopts a large spring top pressure maintenance device connected to a large spring pressure cover 4, and an operator can operate and disassemble the large spring of the coke oven door from the side of a jack 7 of the large spring top pressure maintenance device. The top plate 2 in the maintenance device can prevent parts from flying out during spring maintenance, thereby effectively ensuring the safety of the operator.
[0030] In the present invention, the connecting rod 1 is further fixed to the large spring pressure cover 4 and the top plate 2 respectively through respective fixing nuts 301 .
[0031] In order to better adjust the distance between the top plate 2 and the large spring pressure cover 4, in some embodiments of the utility model, the connecting rod 1 is a screw rod with threads all over it, and the distance from the top plate 2 to the large spring pressure cover 4 can be adjusted by the joint action of the fixing nut 301 and the spare cap 3. Specifically, after the distance between the top plate 2 and the large spring pressure cover 4 is adjusted by the spare cap 3, the fixing nut 301 is used to fix the position of the top plate 2, so that the device of the utility model can adapt to large springs of coke oven doors of different shapes.
[0032] In some embodiments of the utility model, the first through hole 9 and the second through hole 10 are threaded holes, the first end of the screw rod is threadedly connected to the first through hole 9, the second end of the screw rod is threadedly connected to the second through hole 10 of the top plate 2, and the second end is further fixed by the spare cap 3 and the fixing nut 301, and each screw rod corresponds to a spare cap 3.
[0033] In the utility model, Figure 1 As shown, the spare cap 3 is a nut that fixes the distance between the top plate 2 and the large spring pressure cover and is arranged on one side of the top plate connected to the jack 7.
[0034] In the utility model, the threaded connection can be used to conveniently adjust the distance from the top plate 2 to the large spring pressure cover 4. When the top plate 2 needs to be fixed, one side of the top plate 2 is fixed at a specific position by the spare cap 3, and the other side is connected with a fixing nut 301.
[0035] In some embodiments of the present invention, the base 701 is provided with a third through hole, the top plate 2 is provided with a fourth through hole, and the first bolt 11 passes through the third through hole and the fourth through hole to detachably fix the base 701 and the top plate 2. Figure 1 As shown, the fixing nut 301 is used for further fixing), that is, the base 701 of the jack 7 is detachably connected to the side wall of the top plate 2 through the first bolt 11, so that the jack 7 can be fixed in place on the top plate 2. The fixed position of the jack 7 can ensure that the jack 7 can better apply force to the large spring of the coke oven door, and ensure that the large spring of the coke oven door can slowly unload force during the maintenance process.
[0036] In some embodiments of the utility model, a groove adapted to the base 701 is provided on the top plate 2 , which can help the jack 7 to be positioned quickly. In addition, the groove can also help to fix the base 701 .
[0037] In some embodiments of the utility model, the large spring of the coke oven door also includes a large spring center axis 6, wherein the large spring body 5 and part of the large spring center axis 6 are arranged in a cavity, the large spring body 5 is sleeved on the outside of the large spring center axis 6, a protrusion 601 is provided on the side of the large spring, one end of the large spring body 5 abuts against one side of the protrusion 601, and the other end of the large spring body 5 abuts against the inner wall of the large spring box 8, a fifth through hole 401 is provided on the large spring pressure cover 4, the protrusion 601 abuts against the inner side of the large spring pressure cover 4, and one end of the large spring center axis 6 extends out from the fifth through hole 401.
[0038] In some embodiments of the present invention, the jack 7 is a hydraulic jack.
[0039] Generally speaking, when inspecting the large spring, the top part of the large spring center axis 6 is very easy to fly out due to uneven force on its top, such as Figure 1 The side view of the coke oven door is shown. During the coke oven production process, the large spring body 5 in the large spring box 8 is in a compressed state. The large spring body 5 abuts against the protrusion 601 of the large spring center axis 6. Under the action of the large spring body 5, the other side of the large spring center axis 6 abuts against the inner side of the large spring pressure cover 4. The large spring body 5 in the coke oven door of the utility model is used to ensure that part of the large spring center axis 6 extends out from the large spring pressure cover 4. The extended part of the large spring center axis 6 will be connected to other structures of the coke oven (omitted in the figure of the utility model). During the maintenance process, the maintenance of the large spring center axis 6 is usually involved. During maintenance, it is necessary to first remove the other structures of the coke oven, and then remove the large spring pressure cover 4, so as to take out the large spring center axis 6. However, if the large spring pressure cover 4 is directly removed, the force of the large spring center axis 6 abutting against the inner side of the large spring pressure cover 4 will disappear, and the force of the large spring body 5 abutting against the protrusion 601 of the large spring center axis 6 will cause the large spring center axis 6 to be subjected to unbalanced force and pop out, posing a threat to the safety of maintenance personnel. Therefore, the utility model solves this problem by providing a jack 7 after removing other structures of the coking oven connected to the large spring center axis 6 and before completely removing the large spring pressure cover 4. The function of the jack 7 of the utility model is to ensure that the top rod 702 of the jack 7 can also press down the large spring center axis 6 when the large spring pressure cover 4 is removed during maintenance (such as Figure 1 As shown, the top rod 702 of the jack 7 is against one end of the large spring center axis 6), so that the large spring center axis 6 is slowly unloaded under the action of the top rod 702 of the jack 7, ensuring safety when disassembling the large spring.
[0040] In some embodiments of the present invention, the second through hole 10 is disposed at a diagonal position of the top plate 2 .
[0041] In some embodiments of the present invention, the large spring cover 4 is detachably connected to the large spring box 8 by bolts.
[0042] In some embodiments of the utility model, the screw rod includes a first screw rod, an extension sleeve having a threaded structure adapted to the first screw rod, one end of the first screw rod is connected to the large spring pressure cover 4, and the other end is connected to the extension sleeve; and a second screw rod, one end of the second screw rod is connected to the top plate 2, and the other end is connected to the extension sleeve.
[0043] Specific maintenance steps of the device of the utility model:
[0044] The first step, (generally, the large spring pressure cover 4 of the coke oven door is fixed by 4 diagonal bolts fixing the large spring pressure cover 4) first remove two diagonal bolts of the large spring pressure cover 4 of the coke oven door, at this time, the large spring pressure cover 4 of the coke oven door has two diagonally distributed first through holes 9 (generally threaded holes) which are vacant;
[0045] Step 2: Align the first through hole 9 described in the first step, install two screw rods, and take the top plate 2. The top plate 2 is provided with four corresponding second through holes 10. The screw rods are threadedly connected to two of the corresponding second through holes 10, and the fixing nut 301 and the spare cap 3 (such as Figure 1 As shown, the fixing nut 301 is installed on the outside of the top plate, that is, the end away from the jack 7. At this time, the fixing nut 301 only plays a role in preliminarily fixing the top plate 2. At this time, the fixing nut 301 is not tightened. At the same time, the spare cap is installed on the inner side of the top plate. At this time, the spare cap 3 and the fixing nut 301 are not tightened) to preliminarily fix the position of the top plate 2;
[0046] Step 3: Determine the approximate position of the jack 7 between the top plate 2 and the large spring center axis 6 according to the height of the jack 7, align the top rod 702 of the jack 7 with the large spring center axis 6, adjust the position of the jack 7, the jack 7 has a base 701, and the base 701 has a plurality of evenly distributed third through holes, and record and mark the positions of the third through holes (in some embodiments, the top plate is provided with a groove adapted to the base, align the base 701 with the groove, and determine the position of the jack 7);
[0047] Step 4: If there is no position on the top plate 2 for installing the jack 7, in the third step, after recording and marking the position of the third through hole, use a suitable tool (such as an electric drill) to drill a fourth through hole on the top plate 2 that fits the third through hole, and then use the first bolt 11 to connect the base 701 of the jack 7 to the top plate 2 through the fourth through hole, and install the jack 7 and the top plate 2 together;
[0048] If there is a fourth through hole matching the third through hole on the top plate 2, the base 701 of the jack 7 is directly connected to the top plate 2 through the fourth through hole using the first bolt 11, so that the jack 7 and the top plate 2 are installed together;
[0049] Step 5. According to the third and fourth steps, the position of the top plate 2 is finally determined, and the position of the top plate 2 is adjusted as a whole, so as to make the relative position of the jack 7 and the large spring pressure cover 4 appropriate. If it is too far, the top rod 702 of the jack 7 cannot reach the large spring pressure cover 4. If it is too close, the top rod 702 of the jack 7 cannot unload the force well when it is pressed on the large spring pressure cover 4. After the adjustment is completed, the end cap 3 is tightened, and the installation of the device described in the utility model is completed;
[0050] Step 6: Operate the jack 7 to allow the top rod 702 of the jack 7 to press the large spring center axis 6 and compact it.
[0051] Step 7. Gradually loosen the remaining two diagonal bolts of the large spring pressure cover 4 and remove the large spring pressure cover 4.
[0052] Step 8: Gradually adjust the jack 7 to release the pressure until the large spring relaxes naturally.
[0053] The ninth step is to remove the device of the present invention. Specifically, first remove the fixing nut 301 and the spare cap 3, then remove the top plate 2, and then remove the jack 7 and the screw rod in sequence.
[0054] It should be particularly pointed out that the various components in the above-mentioned embodiments can be crossed, replaced, added, and deleted with each other. Therefore, the combinations formed by these reasonable arrangements and combinations should also belong to the protection scope of the present utility model, and the protection scope of the present utility model should not be limited to the embodiments.
[0055] The above are exemplary embodiments disclosed by the present utility model. The order disclosed in the above embodiments of the present utility model is only for description and does not represent the advantages and disadvantages of the embodiments. However, it should be noted that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope (including claims) disclosed in the embodiments of the present utility model is limited to these examples. Various changes and modifications can be made without departing from the scope defined in the claims. The functions, steps and / or actions of the method claims according to the disclosed embodiments described herein do not need to be performed in any particular order. In addition, although the elements disclosed in the embodiments of the present utility model can be described or required in individual form, unless explicitly limited to the singular, they can also be understood as multiple. A skilled technician can implement the described functions in a flexible manner for each specific application, but such implementation decisions should not be interpreted as departing from the scope of protection of the present utility model.
Claims
1. A large spring top pressure maintenance device for a coke oven door, characterized in that: The large spring of the coke oven door comprises a large spring body (5), a large spring box (8) and a large spring pressure cover (4), wherein the large spring body (5) is arranged in the large spring box (8), one side of the large spring box (8) is open, one side of the large spring pressure cover (4) is connected to the open side of the large spring box (8) and forms a cavity with the large spring box (8), and the other side of the large spring pressure cover (4) is detachably connected to the device; The device comprises a connecting rod (1), a top plate (2) and a jack (7); a plurality of first through holes (9) are arranged on the large spring pressure cover (4); a first end of the connecting rod (1) is vertically and detachably connected to the large spring pressure cover (4) and is adapted to the first through hole (9); a plurality of second through holes (10) are arranged on the top plate (2); positions of the second through holes (10) correspond to positions of the first through holes (9); a second end of the connecting rod (1) is adapted to the second through hole (10); the second end of the connecting rod (1) passes through the second through hole (10) and is vertically connected to the top plate (2); and the jack (7) comprises a body and a base (701) connected to the body; the base (701) is detachably connected to the top plate (2).
2. The large spring top pressure inspection and repair device for coke oven door according to claim 1 is characterized in that: The connecting rod (1) is a screw rod.
3. The large spring top pressure inspection and repair device for coke oven door according to claim 2 is characterized in that: The first through hole (9) and the second through hole (10) are threaded holes, the first end of the screw rod is threadedly connected to the first through hole (9), the second end of the screw rod is threadedly connected to the second through hole (10) of the top plate (2), and the second end is fixed by an end cap (3) of the top plate (2) having an internal threaded structure.
4. The large spring top pressure inspection and repair device for coke oven door according to claim 2, characterized in that: The base (701) is provided with a third through hole, the top plate (2) is provided with a fourth through hole, and the first bolt (11) passes through the third through hole and the fourth through hole to detachably fix the base (701) and the top plate (2).
5. The large spring top pressure inspection and repair device for a coke oven door according to any one of claims 1 to 4, characterized in that: The large spring of the coke oven door also includes a large spring central axis (6), wherein the large spring body (5) and part of the large spring central axis (6) are arranged in the cavity, the large spring body (5) is arranged around the large spring central axis (6), the large spring central axis is provided with a protrusion (601), one end of the large spring body (5) abuts against one side of the protrusion (601), and the other end of the large spring body (5) abuts against the inner wall of the large spring box (8), and a fifth through hole (401) is provided on the large spring pressure cover (4), the protrusion (601) abuts against the inner side of the large spring pressure cover (4), and one end of the large spring central axis (6) protrudes from the fifth through hole (401).
6. The large spring top pressure inspection and repair device for coke oven door according to claim 2, characterized in that: The jack (7) is a hydraulic jack.
7. The large spring top pressure inspection and repair device for coke oven door according to claim 6, characterized in that: The top plate (2) is provided with a groove adapted to the base (701).
8. The large spring top pressure inspection and repair device for coke oven door according to claim 1, characterized in that: The second through hole (10) is arranged at a diagonal position of the top plate (2).
9. The large spring top pressure inspection and repair device for coke oven door according to claim 5, characterized in that: The large spring pressure cover (4) is detachably connected to the large spring box (8) via bolts.
10. The large spring top pressure inspection and repair device for coke oven door according to claim 2, characterized in that: The screw rod comprises a first screw rod, an extension sleeve having a threaded structure adapted to the first screw rod, one end of the first screw rod being connected to the large spring pressure cover (4) and the other end being connected to the extension sleeve; and a second screw rod, one end of the second screw rod being connected to the top plate (2) and the other end being connected to the extension sleeve.