Heat treatment device of forge piece for deep sea oil exploitation equipment
By designing a heat treatment device for forgings for deep-sea petroleum mining equipment including hydraulic rods, molds and limit grooves, the problem of difficulty in sliding and direction adjustment of forgings is solved, and a safe and efficient heat treatment process is achieved.
Patent Information
- Application Number
- CN202421085968.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-18
AI Technical Summary
The existing forging heat treatment devices for deep-sea oil mining equipment have the risk of forging falling during the quenching process, which injures the staff, and the direction of forging needs to be continuously adjusted during the forging process, affecting production efficiency.
A heat treatment device including a shell, an insulation layer, an insulation layer, a heating layer, a hydraulic rod, a mold and a limiting groove are designed. The mold is driven by a hydraulic rod to perform extrusion plastic treatment, and the limiting groove and a fixed plate are used. Designed to prevent forgings from sliding off, enabling quenching operations without removing from the equipment.
It effectively prevents the forgings from sliding and scalding, simplifies the adjustment of the forging direction, improves the drill bit production efficiency, and ensures the stability and safety of the equipment in a deep-sea environment.
Smart Images

Figure CN222455111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep-sea oil production equipment, in particular to a heat treatment device for forgings used in deep-sea oil production equipment. Background Art
[0002] With the deepening of human development and utilization of oil and gas resources, oil and gas exploration and development have shifted from land to ocean. Therefore, oil extraction operations must also be carried out in the vast ocean. When conducting oil and gas drilling construction at sea, the drilling rig weighing hundreds of tons must have enough support and placement space, and there must also be a place for drilling personnel to live. The offshore oil drilling platform has taken on this important task. Due to the changeable marine climate, the damage of offshore waves and submarine undercurrents, the stability and safety of offshore drilling equipment are more important. In order to better develop deep-sea oil resources, deep-sea oil and gas platforms came into being. The most indispensable part of oil extraction equipment for oil extraction is the drill bit part of the extraction equipment. The drill bit is a consumable, which is made of forgings that are heat treated and hammered, and then manufactured through a series of processes.
[0003] In the existing heat treatment device for forgings of deep-sea oil extraction equipment, since the drill bit of the oil extraction equipment is large in size and the surface texture will be softened after heating, during quenching, a clamp is usually required to clamp the forging out of the combustion furnace for quenching. During the process, there is a risk of forgings slipping and scalding the staff; in the existing heat treatment device for forgings of deep-sea oil extraction equipment, the direction of the forging needs to be continuously adjusted during the forging process to ensure uniform forging, which is more troublesome and affects the production efficiency of the drill bit. Therefore, in view of the above problems, a heat treatment device for forgings of deep-sea oil extraction equipment is proposed. Utility Model Content
[0004] The utility model aims to provide a heat treatment device for forgings used in deep-sea oil production equipment to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A heat treatment device for forgings of deep-sea oil production equipment comprises a shell, the inner side of the shell is fixedly connected with a heat insulation layer located at the top, the bottom end of the heat insulation layer is fixedly connected with a heat preservation layer, the bottom end of the heat preservation layer is fixedly connected with a heating layer, the inner side of the shell is fixedly connected with a first hydraulic rod that penetrates the heat insulation layer, the heat preservation layer and the heating layer, the bottom end of the first hydraulic rod is fixedly connected with an upper mold, the outer side of the shell is provided with a feed port, the inner side of the shell is provided with a first limiting groove, the inner side of the first limiting groove is slidably connected with a limiting plate, the end of the limiting plate away from the shell is fixedly connected with a fixing plate, the two sides of the shell are provided with second limiting grooves located on the outer side of the fixing plate, the inner side of the fixing plate is provided with fixing holes, the inner side of the shell is fixedly connected with a second hydraulic rod, the top end of the second hydraulic rod is fixedly connected with a lower mold, the bottom end of the shell is fixedly connected with a base, and the outer side of the fixing plate is fixedly connected with a handle.
[0007] Preferably, a second hydraulic rod is snap-connected to the inner side of the fixing hole, and a complete fixing hole can be formed when the two fixing plates are attached together.
[0008] Preferably, the two limiting plates and one fixing plate form a group, there are two groups in total, and the two groups are combined together to form a complete fixing plate and limiting plate.
[0009] Preferably, there are two handles, which are symmetrically arranged on both sides of the fixing plate.
[0010] Preferably, a fixing plate is slidably connected inside the second limiting groove, and there are two second limiting grooves symmetrically arranged on both sides of the housing.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, by setting the outer shell, the first limiting groove, the second limiting groove, the limiting plate, the fixing plate, the second hydraulic rod, the lower shell and the handle and other components, when quenching is required, the fixing plate and the limiting plate are pulled out from the second limiting groove and the first limiting groove by the handle to separate the two fixing plates, and then the second hydraulic rod drives the lower mold to move downward and enter the lower half of the outer shell, and the forging is quenched by the water stored inside. The shape of the lower mold is a semicircular ring to prevent the forging from falling off, and the quenching can be completed without moving out of the equipment, thereby solving the existing deep-sea oil production equipment forging heat treatment device. Since the drill bit of the oil production equipment is large in size and the surface texture will be softened after heating, when quenching, a clamp is usually required to clamp the forging out of the combustion furnace for quenching, and there may be a risk of forging slipping during the process, which may scald the staff;
[0013] 2. In the utility model, the forging is supported by the first hydraulic rod, the second hydraulic rod, the upper die and the lower die, and the upper die and the lower die are driven to overlap by the first hydraulic rod. Under the action of the upper die and the lower die, the forging is extruded and plasticized, and there is no need to rotate and adjust the direction of the forging multiple times, and the forging is formed in one time, thereby solving the problem of the existing forging heat treatment device for deep-sea oil production equipment, which needs to constantly adjust the direction of the forging to ensure uniform forging during the forging process, which is more troublesome and affects the production efficiency of the drill bit. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 3 This is a side view of the structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the fixed plate structure of the utility model.
[0018] In the figure: 1. outer shell; 2. heat insulation layer; 3. thermal insulation layer; 4. heating layer; 5. first hydraulic rod; 6. upper mold; 7. feed port; 8. first limit groove; 9. second limit groove; 10. limit plate; 11. fixing plate; 12. fixing hole; 13. second hydraulic rod; 14. handle; 15. base; 16. lower mold. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0021] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0022] See also Figure 1-4 , the utility model provides a technical solution:
[0023] A heat treatment device for forgings for deep-sea oil production equipment comprises a shell 1, a heat insulation layer 2 at the top is fixedly connected to the inner side of the shell 1, a heat preservation layer 3 is fixedly connected to the bottom end of the heat preservation layer 2, a heating layer 4 is fixedly connected to the bottom end of the heat preservation layer 3, a first hydraulic rod 5 penetrating the heat insulation layer 2, the heat preservation layer 3 and the heating layer 4 is fixedly connected to the inner side of the shell 1, an upper mold 6 is fixedly connected to the bottom end of the first hydraulic rod 5, a feed port 7 is provided on the outer side of the shell 1, a first limiting groove 8 is provided on the inner side of the shell 1, a limiting plate 10 is slidably connected inside the first limiting groove 8, a fixing plate 11 is fixedly connected to one end of the limiting plate 10 away from the shell 1, second limiting grooves 9 located outside the fixing plate 11 are provided on both sides of the shell 1, a fixing hole 12 is provided on the inner side of the fixing plate 11, a second hydraulic rod 13 is fixedly connected to the inner side of the shell 1, a lower mold 16 is fixedly connected to the top end of the second hydraulic rod 13, a base 15 is fixedly connected to the bottom end of the shell 1, and a handle 14 is fixedly connected to the outer side of the fixing plate 11.
[0024] A second hydraulic rod 13 is snap-fitted to the inner side of the fixing hole 12. The two fixing plates 11 can form a complete fixing hole 12 only when they are fitted together. Two limiting plates 10 and one fixing plate 11 form a group, and there are two groups in total. The two groups are combined to form a complete fixing plate 11 and limiting plate 10. There are two handles 14, which are symmetrically arranged on both sides of the fixing plate 11. The fixing plate 11 is slidably connected to the inside of the second limiting groove 9, and there are two second limiting grooves 9, which are symmetrically arranged on both sides of the outer shell 1.
[0025] Workflow: When it is necessary to use the heat treatment device for forgings of deep-sea oil production equipment, the whole device is powered by an external power supply. The first hydraulic rod 5 and the second hydraulic rod 13 are prior art and are driven by an external hydraulic pump. First, the forging is placed into the lower die 16 from the feed port 7 using a tool, and the forging is heated by the heating layer 4. The insulation layer 3 can continuously maintain the internal temperature, and the insulation layer 2 can prevent the top of the shell 1 from being too hot. When the temperature reaches a sufficient level, the forging is supported by the second hydraulic rod 13 and the lower die 16, and the upper die 6 and the lower die 16 are driven to overlap by the first hydraulic rod 5. Under the action of the upper die 6 and the lower die 16, the forging is extruded and plasticized without multiple rotations. The whole forging direction is formed at one time, and then the fixed plate 11 and the limiting plate 10 are pulled out from the second limiting groove 9 and the first limiting groove 8 by the handle 14, so that the two fixed plates 11 are separated, and then the second hydraulic rod 13 drives the lower die 16 to move downward and enter the lower half of the shell 1, and the forging is quenched by the water stored inside. The shape of the lower die 16 is a semicircular ring to prevent the forging from falling off, and the quenching can be completed without moving out of the equipment. After the quenching is completed, the lower die 16 and the forging are raised by the second hydraulic rod 13, and the handle 14 is held to push the fixed plate 11 back again. The forging after heat treatment is taken out through the feed port 7. When the water in the shell 1 is insufficient, it can be replenished through the feed port 7.
[0026] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device for forgings for deep-sea oil production equipment, comprising a housing (1), characterized in that: The inner side of the shell (1) is fixedly connected to a heat insulating layer (2) at the top, the bottom end of the heat insulating layer (2) is fixedly connected to a heat preservation layer (3), the bottom end of the heat preservation layer (3) is fixedly connected to a heating layer (4), the inner side of the shell (1) is fixedly connected to a first hydraulic rod (5) penetrating the heat insulating layer (2), the heat preservation layer (3) and the heating layer (4), the bottom end of the first hydraulic rod (5) is fixedly connected to an upper mold (6), the outer side of the shell (1) is provided with a feed port (7), the inner side of the shell (1) is provided with a first limiting groove (8), the interior of the first limiting groove (8) is A limit plate (10) is slidably connected, and one end of the limit plate (10) away from the shell (1) is fixedly connected to a fixing plate (11), and both sides of the shell (1) are provided with second limit grooves (9) located on the outside of the fixing plate (11), and the inner side of the fixing plate (11) is provided with a fixing hole (12), and the inner side of the shell (1) is fixedly connected to a second hydraulic rod (13), and the top end of the second hydraulic rod (13) is fixedly connected to a lower mold (16), and the bottom end of the shell (1) is fixedly connected to a base (15), and the outer side of the fixing plate (11) is fixedly connected to a handle (14).
2. The heat treatment device for forgings for deep-sea oil production equipment according to claim 1, characterized in that: The inner side of the fixing hole (12) is snap-connected with a second hydraulic rod (13), and a complete fixing hole (12) can only be formed when the two fixing plates (11) are attached together.
3. The heat treatment device for forgings for deep-sea oil production equipment according to claim 1, characterized in that: The two limiting plates (10) and one fixing plate (11) form a group, and there are two groups in total. The two groups are combined together to form a completed fixing plate (11) and limiting plate (10).
4. The heat treatment device for forgings for deep-sea oil production equipment according to claim 1, characterized in that: The number of the handles (14) is two, and they are symmetrically arranged on both sides of the fixing plate (11).
5. The heat treatment device for forgings for deep-sea oil production equipment according to claim 1, characterized in that: A fixing plate (11) is slidably connected inside the second limiting groove (9), and there are two second limiting grooves (9) symmetrically arranged on both sides of the housing (1).