Ribbon loom system for woven bag sling

By designing a webbing machine system including coils, wiring, webbing and suspender winding mechanisms, the problem that existing webbing machines cannot effectively cooperate with multiple suspenders to enter and rewind, and the synchronous webbing and stability of multiple suspenders is achieved Quality collection.

CN222455411UActive Publication Date: 2025-02-11SHANDONG RIYUESHENG PACKAGING CO LTD
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Patent Information

Application Number
CN202421231687.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When existing webbing machines perform webbing, the inlet and winding equipment of multiple suspenders cannot effectively cooperate with the webbing machine, which affects the working efficiency of the webbing machine and the quality of the suspenders.

Method used

A webbing machine system is designed, including a coil mechanism, a wiring mechanism, a webbing mechanism and a suspender winding mechanism. Through the reasonable layout and functional coordination of these mechanisms, the synchronous webbing and winding of multiple suspenders is achieved.

Benefits of technology

This system can ensure that the webbing mechanism works synchronously with multiple suspenders, maintain stable and uniform line tension during the weaving process, ensure the stable quality of the webbing machine woven belt, and avoid scattering of the suspenders through the synchronous winding mechanism, simplifying the subsequent finishing process.

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Abstract

The utility model belongs to the technical field of woven bag sling production lines, and relates to a ribbon loom system for woven bag slings. Comprising a coil mechanism, a wiring mechanism, a braid mechanism and a sling winding mechanism which are arranged at intervals in the first direction. The coil mechanism is connected with the input end of the braid mechanism through winding of the wiring mechanism. The output end of the ribbon mechanism is connected with the sling winding mechanism through a sling; the hanging belt winding mechanism comprises a belt pressing mechanism and a synchronous winding mechanism, and the belt pressing mechanism is located between the synchronous winding mechanism and the belt weaving mechanism; the coil mechanism, the wiring mechanism and the sling winding mechanism are sequentially arranged in the thread inlet and outlet direction of the braid mechanism and used for being matched with coil replacement, tension adjustment and gathering of weaving threads and synchronous winding of sling finished products so as to guarantee synchronous braid work of the braid mechanism on the multiple slings, it is guaranteed that the tension of the threads is stable and uniform in the weaving process, and the weaving efficiency is improved. And therefore, the stable ribbon weaving quality of the ribbon weaving machine is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of woven bag sling production lines, in particular to a weaving machine system for woven bag slings. Background Art

[0002] Woven bags are a type of packaging bag widely used in agriculture, industry, clothing and other fields. They are generally made of polypropylene or polyethylene as raw materials. The basic structure includes a bag body and slings, which are sewn together. For example, ton bags are widely used in industrial production, and the ton bag structure includes a ton bag body and slings.

[0003] The production of slings usually consists of a weaving machine, and a matching pay-off device and a wiring device. The pay-off device is used to place the wire coil, and the wiring device is used to adjust the tension of the wire coil and gather the braided wire to introduce it into the weaving machine. Although there are weaving machines in the prior art that can interweave multiple slings at the same time, the front and rear matching pay-off, wiring and winding devices still have certain defects and cannot achieve good wire feeding and winding functions. Utility Model Content

[0004] In order to solve the technical problem that when the existing weaving machine is weaving, the line feeding and winding devices of multiple slings cannot effectively cooperate with the weaving machine, thus affecting the operation of the weaving machine, the utility model provides a weaving machine system for woven bag slings.

[0005] The technical solution of the utility model is realized through the following scheme: a weaving machine system for woven bag slings, comprising a coil mechanism, a wiring mechanism, a weaving mechanism and a sling winding mechanism, wherein the coil mechanism, the wiring mechanism, the weaving mechanism and the sling winding mechanism are arranged at intervals along a first direction; the coil mechanism is connected to the input end of the weaving mechanism through the wiring mechanism winding; the output end of the weaving mechanism is connected to the sling winding mechanism through the sling; the sling winding mechanism comprises a belt pressing mechanism and a synchronous winding mechanism, and the belt pressing mechanism is located between the synchronous winding mechanism and the weaving mechanism.

[0006] By using the above technical scheme, a coil mechanism, a wiring mechanism and a sling winding mechanism are sequentially arranged in the wire input and output direction of the weaving mechanism to cooperate with the replacement of the coil, the tension adjustment and gathering of the weaving wire and the synchronous winding of the finished sling, so as to ensure the synchronous weaving of multiple slings by the weaving mechanism, ensure the stable and uniform tension of the wire during the weaving process, and further ensure the stable quality of the weaving machine's slings. The winding mechanism will synchronously wind up multiple output slings in an orderly manner to avoid the complexity of subsequent sorting caused by the scattered slings.

[0007] Preferably, the synchronous winding mechanism includes a winding frame, a winding power mechanism, a synchronous transmission mechanism and a winding disk group; the winding power mechanism is fixedly installed on the winding frame; the synchronous transmission mechanism and the winding disk group are rotatably installed on the winding frame respectively; the output end of the winding power mechanism is connected to the synchronous transmission mechanism, and the synchronous transmission mechanism is chain-drivenly connected to the winding disk group to drive the winding disk group to rotate.

[0008] Preferably, the synchronous transmission mechanism comprises a driving shaft and a chain transmission mechanism, the driving shaft is connected to the output end of the winding power mechanism, and the driving shaft is connected to the winding disk group through the chain transmission mechanism.

[0009] By using the above technical solution, the belt pressing mechanism is used to pre-flatten the sling, and the synchronous winding mechanism winds up the sling output by the weaving mechanism synchronously in accordance with the sling output speed to avoid sling accumulation. When one set of winding power mechanism is used, the chain drive of the synchronous transmission mechanism can drive two sets of winding disk groups to rotate synchronously, thereby controlling the synchronous winding of multiple sets of slings.

[0010] Preferably, the coil mechanism comprises a coil frame and coil rollers, and a plurality of groups of coil rollers are evenly arranged along the first direction and the second direction of the coil frame; a single group of coil rollers is rotatably connected to the coil frame.

[0011] Preferably, a plurality of groups of wire mechanisms are provided at the end of the coil frame body near the wiring mechanism, and a single group of the wire mechanisms is adapted to the coil roller in the first direction; the wire mechanisms are lockably slidably connected to the coil frame body along the third direction.

[0012] By using the above technical solution, the coil roller is used for storing and replacing the coil, and the arrangement of the conductor mechanism ensures that the wire output from the coil roller will not be intertwined with the wire led out from the same layer, thereby ensuring accurate wire distribution of the incoming wire.

[0013] Preferably, the weaving mechanism adopts a shuttleless sling weaving machine.

[0014] Preferably, the wiring mechanism includes a wiring frame, a first tension adjustment mechanism, a second tension adjustment mechanism and a comb-tooth mechanism, and the first tension adjustment mechanism, the second tension adjustment mechanism and the comb-tooth mechanism are arranged on the wiring mechanism at intervals along the first direction; the first tension adjustment mechanism and the second tension adjustment mechanism are connected to the wiring frame by a lockable sliding connection along the second direction.

[0015] Preferably, the first tension adjustment mechanism comprises an adjustment mounting frame, a warp roller and a weft roller, and the warp roller and the weft roller are respectively rotatably mounted on the adjustment mounting frame along the second direction.

[0016] Preferably, the second tension adjustment mechanism has the same structure as the first tension adjustment mechanism.

[0017] By using the above technical solution, the first tension adjustment mechanism and the second tension adjustment mechanism of the wiring mechanism are used to adjust the wire feeding trajectory and the wire feeding tension to ensure that the wire can enter the webbing mechanism evenly and stably, providing a basis for the subsequent interweaving process.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. The utility model of the loom for woven bag slings is provided with a coil mechanism, a wiring mechanism and a sling winding mechanism in sequence in the wire input and wire output direction of the loom mechanism, so as to cooperate with the replacement of the coil, the tension adjustment and gathering of the weaving wire and the synchronous winding of the finished sling, so as to ensure the synchronous weaving of multiple slings by the loom mechanism, ensure the stable and uniform tension of the wires during the weaving process, and further ensure the stable quality of the weaving of the loom machine. The winding mechanism winds up multiple output slings in an orderly and synchronous manner to avoid the complexity of subsequent sorting caused by the scattered slings.

[0020] 2. Furthermore, the belt pressing mechanism is used to pre-flatten the sling, and the synchronous winding mechanism winds up the sling output by the weaving mechanism synchronously with the sling output speed to avoid sling accumulation. When one set of winding power mechanism is adopted, the chain drive of the synchronous transmission mechanism drives the two sets of winding disk groups to rotate synchronously, thereby controlling the synchronous winding of multiple sets of slings.

[0021] 3. Again, the coil roller is used for storing and replacing coils, and the setting of the conductor mechanism ensures that the wire output from the coil roller will not be intertwined with the wires led out from the same layer, ensuring accurate wire distribution; the first tension adjustment mechanism and the second tension adjustment mechanism of the wiring mechanism are used to adjust the wire feed trajectory and wire feed tension, ensuring that the wire can enter the webbing mechanism evenly and stably, providing a basis for the subsequent interweaving process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of a weaving machine system for woven bag slings of the utility model;

[0023] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A;

[0024] Figure 3 It is a schematic diagram of the wiring mechanism structure;

[0025] Figure 4 It is a structural diagram of the sling winding mechanism;

[0026] Figure 5 It is a top view of the synchronous winding mechanism and its connection structure;

[0027] Figure 6This is the front view of the connection structure of the working line inlet and outlet of the ribbon loom system;

[0028] Figure 7 This is a top view of the working line input and output connection structure of the loom system.

[0029] Explanation of the accompanying drawings: 1. Coil mechanism; 11. Coil frame; 12. Coil roller; 13. Wire guide mechanism; 2. Wiring mechanism; 21. Wiring frame; 22. First tension adjustment mechanism; 221. Adjustment mounting frame; 222. Warp roller; 223. Weft roller; 23. Second tension adjustment mechanism; 24. Comb mechanism; 3. Webbing mechanism; 4. Suspender winding mechanism; 41. Belt pressing mechanism; 42. Synchronous winding mechanism; 421. Winding frame; 422. Winding power mechanism; 423. Synchronous transmission mechanism; 4231. Active rotating shaft; 4232. Chain transmission mechanism; 424. Winding reel assembly. DETAILED DESCRIPTION

[0030] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. The present invention is further described in detail below in conjunction with the accompanying drawings.

[0032] Embodiment 1:

[0033] This embodiment provides a weaving machine system for woven bag slings, such as Figure 1-Figure 7 As shown, it includes a coil mechanism 1, a wiring mechanism 2, a webbing mechanism 3 and a sling winding mechanism 4, and the coil mechanism 1, the wiring mechanism 2, the webbing mechanism 3 and the sling winding mechanism 4 are arranged at intervals along a first direction; the first direction is recorded as the X-axis direction, that is, the line input direction and the sling output direction, the coil mechanism 1 is used as a coil mounting frame, and a plurality of coils are installed on it, the wiring mechanism 2 is wound around the wires led out from the coil mechanism 1, and the tension is adjusted, and the wires are connected to the input end of the webbing mechanism 3; the webbing mechanism 3 is used as a weaving mechanical equipment, and an existing webbing machine that can weave multiple slings at the same time is adopted, such as a shuttleless sling weaving machine; the output end of the webbing mechanism 3 is connected to the sling winding mechanism 4 through the sling; that is, the sling woven by the webbing mechanism 3 is wound and stored by the sling winding mechanism 4,

[0034] As one of the specific embodiments, the coil mechanism 1 includes a coil frame 11 and a coil roller 12, and several groups of coil rollers 12 are evenly arranged along the first direction and the second direction of the coil frame 11; a single group of coil rollers 12 is rotatably connected to the coil frame 11; wherein, the second direction is the Y-axis direction, and according to the number of suspenders that can be woven simultaneously by the weaving machine, several rows of coil rollers 12 with the same layout surface in the first direction and the second direction are arranged in the third direction; the third direction is the Z-axis direction, and the coil roller 12 is used to place the coil. When the coil on a single coil roller 12 is used up, other coils in the same X-axis direction can be replaced to ensure the smoothness of the line feeding work.

[0035] As one of the specific implementations, a plurality of groups of wire mechanisms 13 are further provided at the end of the coil frame 11 near the wiring mechanism 2, and a single group of wire mechanisms 13 is adapted to the coil roller 12 in the first direction; the wire mechanism 13 can be a circular pillar welded on the coil frame 11, or a U-shaped block with a sliding connection that can be locked along the third direction, that is, the wire led out from the coil roller 12 passes through the U-shaped structure to prevent multiple wires coming out at the same height from being intertwined and entangled, and from passing through the dispersed arrangement in the wiring mechanism 2.

[0036] The wiring mechanism 2 includes a wiring frame 21, a first tension adjustment mechanism 22, a second tension adjustment mechanism 23 and a combing mechanism 24. The wiring frame 21 is used to install the first tension adjustment mechanism 22, the second tension adjustment mechanism 23 and the combing mechanism 24; the first tension adjustment mechanism 22, the second tension adjustment mechanism 23 and the combing mechanism 24 are arranged on the wiring frame 21 at intervals along the first direction; wherein the first tension adjustment mechanism 22 and the second tension adjustment mechanism 23 are used to wind and adjust the tension of the wires led by the coil mechanism 1 so that they can be transported to the webbing mechanism in a certain arrangement order; the first tension adjustment mechanism 22 and the second tension adjustment mechanism 23 are lockably connected to the wiring frame 21 in a sliding manner along the second direction, and the final wire laying is achieved by adjusting the relative height of the first tension adjustment mechanism 22 and the second tension adjustment mechanism 23; the combing mechanism 24 is close to the wire inlet end of the weaving mechanism 3, and wires are passed between the comb teeth to achieve the final gathering of several wires.

[0037] Specifically, the first tension adjustment mechanism 22 includes an adjustment mounting frame 221, a warp roller 222 and a weft roller 223. The warp roller 222 and the weft roller 223 are respectively rotatably mounted on the adjustment mounting frame 221 along the second direction to support the warp and weft to be woven; the second tension adjustment mechanism 23 has the same structure as the first tension adjustment mechanism 22.

[0038] As one of the specific implementations, the sling winding mechanism 4 includes a belt pressing mechanism 41 and a synchronous winding mechanism 42; the belt pressing mechanism 41 is located between the synchronous winding mechanism 42 and the weaving mechanism 3, and the woven sling is flattened and separated by multiple groups of belt pressing wheels of the belt pressing mechanism 41, and then enters the synchronous winding mechanism 42 for winding, so as to ensure the tightness of the winding of the synchronous winding mechanism 42.

[0039] The synchronous winding mechanism 42 includes a winding frame 421, a winding power mechanism 422, a synchronous transmission mechanism 423 and a winding disk group 424; the winding power mechanism 422 is fixedly installed on the winding frame 421; the winding power mechanism 422 adopts a low-speed motor and a reducer; the synchronous transmission mechanism 423 and the winding disk group 424 are rotatably installed on the winding frame 421 respectively; the output end of the winding power mechanism 422 is connected to the synchronous transmission mechanism 423, and the synchronous transmission mechanism 423 is chain-drivenly connected to the winding disk group 424 to drive the winding disk group 424 to rotate, and the winding speed of the synchronous winding mechanism 42 is adapted to the weaving speed of the weaving machine.

[0040] Specifically, the synchronous transmission mechanism 423 includes a driving shaft 4231 and a chain transmission mechanism 4232. The driving shaft 4231 is connected to the output end of the winding power mechanism 422. The driving shaft 4231 is connected to the winding disk group 424 through the chain transmission mechanism 4232. The chain transmission mechanism 4232 includes a driving sprocket, a driven sprocket and a transmission chain. A driving sprocket is arranged on the driving shaft 4231, and a driven sprocket is arranged on the shaft of the winding plate group 424. The driving sprocket and the driven sprocket are connected through a transmission chain.

[0041] The working principle of the utility model is as follows: first, according to actual needs, the wire on the coil roller 12 is guided by the wire guide mechanism 13 and then enters the wiring mechanism 2. After being wound by the rollers of the first tension adjustment mechanism 22 and the second tension adjustment mechanism 23 of the wiring mechanism 2, it is divided into warp and weft, and after being gathered by the combing mechanism 24, it is inserted into the weaving mechanism 3 for weaving operation. The slings woven by the weaving mechanism 3 and several slings woven are successively wound on the winding disk group 424 through the belt pressing mechanism 41. Under the action of the winding power mechanism 422, the synchronous transmission mechanism 423 is driven to rotate synchronously, thereby driving the winding disk group 424 to wind the sling.

[0042] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A weaving machine system for woven bag slings, characterized in that: The invention comprises a coil mechanism (1), a wiring mechanism (2), a webbing mechanism (3) and a sling winding mechanism (4), wherein the coil mechanism (1), the wiring mechanism (2), the webbing mechanism (3) and the sling winding mechanism (4) are arranged at intervals along a first direction; the coil mechanism (1) is connected to the input end of the webbing mechanism (3) by winding a wire through the wiring mechanism (2); the output end of the webbing mechanism (3) is connected to the sling winding mechanism (4) through a sling; the sling winding mechanism (4) comprises a belt pressing mechanism (41) and a synchronous winding mechanism (42), wherein the belt pressing mechanism (41) is located between the synchronous winding mechanism (42) and the webbing mechanism (3).

2. A weaving machine system for woven bag slings according to claim 1, characterized in that: The synchronous winding mechanism (42) comprises a winding frame (421), a winding power mechanism (422), a synchronous transmission mechanism (423) and a winding disk group (424); the winding power mechanism (422) is fixedly mounted on the winding frame (421); the synchronous transmission mechanism (423) and the winding disk group (424) are rotatably mounted on the winding frame (421); the output end of the winding power mechanism (422) is connected to the synchronous transmission mechanism (423), and the synchronous transmission mechanism (423) is chain-drivenly connected to the winding disk group (424) to drive the winding disk group (424) to rotate.

3. A weaving machine system for woven bag slings according to claim 2, characterized in that: The synchronous transmission mechanism (423) comprises a driving shaft (4231) and a chain transmission mechanism (4232); the driving shaft (4231) is connected to the output end of the winding power mechanism (422); and the driving shaft (4231) is connected to the winding disk assembly (424) via the chain transmission mechanism (4232).

4. A weaving machine system for woven bag slings according to claim 1, characterized in that: The coil mechanism (1) comprises a coil frame (11) and coil rollers (12), wherein a plurality of groups of coil rollers (12) are evenly arranged along a first direction and a second direction of the coil frame (11); a single group of coil rollers (12) is rotatably connected to the coil frame (11).

5. A weaving machine system for woven bag slings according to claim 4, characterized in that: A plurality of groups of wire guide mechanisms (13) are also provided at the end of the coil frame (11) near the wiring mechanism (2), and a single group of the wire guide mechanisms (13) is adapted to the coil roller (12) in a first direction; the wire guide mechanisms (13) are lockably slidably connected to the coil frame (11) along a third direction.

6. A weaving machine system for woven bag slings according to claim 1, characterized in that: The weaving mechanism (3) adopts a shuttleless sling weaving machine.

7. A weaving machine system for woven bag slings according to claim 1, characterized in that: The wiring mechanism (2) comprises a wiring rack (21), a first tension adjustment mechanism (22), a second tension adjustment mechanism (23) and a combing mechanism (24); the first tension adjustment mechanism (22), the second tension adjustment mechanism (23) and the combing mechanism (24) are arranged on the wiring rack (21) at intervals along a first direction; the first tension adjustment mechanism (22) and the second tension adjustment mechanism (23) are connected to the wiring rack (21) in a lockable sliding manner along a second direction.

8. A weaving machine system for woven bag slings according to claim 7, characterized in that: The first tension adjustment mechanism (22) comprises an adjustment mounting frame (221), a warp roller (222) and a weft roller (223); the warp roller (222) and the weft roller (223) are respectively rotatably mounted on the adjustment mounting frame (221) along a second direction.

9. A weaving machine system for woven bag slings according to claim 8, characterized in that: The second tension adjustment mechanism (23) has the same structure as the first tension adjustment mechanism (22).

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